Oil coating and lubricating structure for upper shear blade of heavy plate shearing machine

Abstract

The utility model provides an oil coating and lubricating structure for an upper shear blade of a heavy plate shearing machine, aims to solve the problems that an existing plate shearing machine severely pollutes the surrounding environment and is not beneficial to the health of an operator in the oil coating process, and relates to the technical field of plate shearing machine lubrication. An oil coating and lubricating structure for an upper shear blade of a heavy plate shearing machine comprises a driving mechanism, an oil storage tank and an oil coating plate, wherein the oil coating plate is arranged between a pressure plate of the plate shearing machine and the outer side surface of the upper shear blade of the plate shearing machine and is used for carrying out oil coating and lubricating on the upper shear blade; one side, facing the upper shear blade, of the oil coating plate is provided with an oil absorption material layer which can be compressed and deformed, the oil coating plate is provided with a plurality of hoses which are arranged at intervals in the length direction of the oil absorption material layer, one end of each hose is communicated with the oil storage tank, and the other end of each hose is connected with the oil absorption material layer so as to supply oil to the oil absorption material layer; and the driving mechanism is mounted on the material pressing plate and is connected with the oil coating plate. According to the utility model, the pollution to the surrounding environment is small, and the lubricating oil is saved.

Description

TECHNICAL FIELD

[0001] The utility model relates to plate shearing machine lubricating technical field, and specifically relates to a kind of heavy plate shearing machine upper shear blade oiling lubrication structure. BACKGROUND

[0002] Heavy plate shearing machine is a kind of plate shearing equipment, and the thickness of sheared plate can reach 200mm.The structure of plate shearing machine includes rack, upper knife holder and lower knife holder arranged on the rack, and pressure plate for floating up and down on the rack, and the upper shear blade is installed on the upper knife holder, and the lower shear blade is installed on the lower knife holder.For heavy plate shearing machine, the upper knife holder is usually fixed on the rack, and the lower knife holder is vertically sliding on the rack, and when shearing, the lower knife holder is pushed upward by hydraulic cylinder to make the lower shear blade move upward and fold with the upper shear blade to complete shearing.When the shear blade of heavy plate shearing machine is not lubricated properly, it will cause the upper shear blade to shear the adhered plate material during the process of shearing hot plate, especially aluminum plate, which will affect the product quality.Therefore, the upper shear blade of heavy plate shearing machine needs to be frequently lubricated with oil during the process of shearing hot plate, and usually lubricated once after each shearing.In order to reduce the amount of lubricating oil, the current main method is to spray oil mist on the upper shear blade by nozzle, and the oil mist will be scattered in the air during the process of oiling, which will pollute the surrounding environment and is not good for the health of operators. SUMMARY

[0003] The utility model provides a kind of heavy plate shearing machine upper shear blade oiling lubrication structure to solve the problem that the surrounding environment is polluted greatly during the process of oiling of current plate shearing machine, which is not good for the health of operators.

[0004] The technical scheme adopted by the utility model to solve its technical problems is as follows: the heavy plate shearing machine upper shear blade oiling lubrication structure includes driving mechanism, oil tank and oiling plate arranged between the pressure plate of the plate shearing machine and the outer side of its upper shear blade for oiling and lubricating the upper shear blade.

[0005] The side of the oiling plate facing the upper shear blade is provided with a layer of compressible oil-absorbing material, and a plurality of hoses are arranged on the oiling plate, which are spaced apart along the length direction of the oil-absorbing material layer, and one end of each hose is connected with the oil tank, and the other end is connected with the oil-absorbing material layer to supply oil to the oil-absorbing material layer.

[0006] The driving mechanism is installed on the pressure plate, and the driving mechanism is connected with the oiling plate to support the oiling plate and drive the oiling plate to move along the direction of approaching or moving away from the outer side of the upper shear blade, so as to oil the outer side of the upper shear blade or move away from the upper shear blade.

[0007] Further, the lower end of the oiling plate is provided with an oil receiving groove.

[0008] Further, the oil absorption material layer is a sponge.

[0009] Further, the oiling plate is provided with a limiting column for limiting the compression deformation amount of the oil absorption material layer.

[0010] Further, the oiling plate is provided with a guide cylinder arranged in a direction perpendicular to the outer side surface of the upper shear blade, one end of the driving mechanism is inserted into the guide cylinder and is in sliding connection with the guide cylinder, and the guide cylinder is provided with a compressible allowance spring with one end connected with the insertion end of the driving mechanism and the other end connected with the oiling plate.

[0011] Further, the driving mechanism is a pneumatic cylinder or a hydraulic cylinder.

[0012] Further, the driving mechanism comprises a connecting rod and a push rod with one end connected with the pressing plate to drive the oiling plate to move in the direction close to or away from the outer side surface of the upper shear blade, the push rod is in sliding connection with the pressing plate in the direction perpendicular to the outer side surface of the upper shear blade, one end of the connecting rod is hinged with the lower die holder of the plate shearing machine, and the other end is hinged with the connecting rod to push the push rod to move in the direction away from the outer side surface of the upper shear blade during the upward movement of the lower die holder and to push the push rod to move in the direction close to the outer side surface of the upper shear blade during the downward movement.

[0013] The beneficial effects of the utility model are: the upper shear blade oiling and lubricating structure of the heavy plate shearing machine introduces the lubricating oil in the oil storage tank into the oil absorption material layer through the hose, the oil absorption material layer absorbs oil, when the upper shear blade needs to be lubricated, the driving mechanism drives the oiling plate to move in the direction close to the outer side surface of the upper shear blade, the oil absorption material layer of the oiling plate is attached to the outer side surface of the upper shear blade and is compressed by a certain amount, so that the lubricating oil in the oil absorption material layer is squeezed out, part of the lubricating oil molecules are attached to the outer side surface of the upper shear blade, and the purpose of lubrication is achieved, oil mist is not generated during the lubrication process, the surrounding environment is less polluted, and the lubricating oil is also saved. ACCURATE DRAWINGS

[0014] Figure 1 It is the structural schematic diagram of the utility model;

[0015] Figure 2 It is the overhead structural schematic diagram of the oiling plate;

[0016] Figure 3 It is the connecting structure schematic diagram of the driving mechanism and the oiling plate;

[0017] Figure 4 It is Figure 3 the enlarged view of A of the utility model;

[0018] Figure 5 It is a structural schematic diagram of the driving mechanism of the utility model.

[0019] The following components are shown in the figure: oiling plate 2, drive mechanism 3, hose 4, oil tank 5, guide cylinder 6, relief spring 7, upper shear blade 12, pressure plate 13, lower blade holder 14, oil-absorbing material layer 21, oil receiving groove 22, limit post 23, push rod 31, and connecting rod 32. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] like Figures 1 to 4 As shown, the heavy-duty shearing machine's upper blade lubrication structure of this utility model includes a drive mechanism 3, an oil tank 5, and an oiling plate 2 disposed between the pressure plate 13 of the shearing machine and the outer side of the upper shear blade 12 for lubricating the upper shear blade 12. The length and width of the oiling plate 2 are generally set according to the length and width of the upper shear blade 12. The side of the oiling plate 2 facing the upper shear blade 12 is provided with a compressible oil-absorbing material layer 21. The oiling plate 2 is provided with multiple hoses 4 arranged at intervals along the length direction of the oil-absorbing material layer 21, one end of which is connected to the oil tank, and the other end is connected to the oil-absorbing material layer 21 to supply oil to the oil-absorbing material layer 21. The drive mechanism 3 is mounted on the pressure plate 13 of the shearing machine. The drive mechanism 3 is connected to the oiling plate 2 to support the oiling plate 2 and drive the oiling plate 2 to move along the direction close to or away from the outer side of the upper shear blade 12, thereby applying oil to the outer side of the upper shear blade 12 or moving away from the upper shear blade 12.

[0022] The drive mechanism 3 can be a hydraulic cylinder, a pneumatic cylinder, or an electric push rod, etc. Figure 3 In the middle, the drive mechanism 3 is a hydraulic cylinder.

[0023] The oil reservoir 5 is typically mounted on the shearing machine frame. When the oil reservoir 5 is positioned higher than the oiling plate 2, the lubricating oil can automatically flow through the hose into the oil-absorbing material layer 21 using gravity. When the oil reservoir is positioned lower than the oiling plate 2, it is understood that an oil pump connected to the hose 4 should be installed on the oil reservoir 5 to pump the lubricating oil from the reservoir 5 into the hose 4 in order to supply oil to the oil-absorbing material layer 21. A small-diameter pipe of 2–5 mm is generally preferred for the hose 4.

[0024] The heavy-duty shearing machine's upper blade lubrication structure of this invention introduces lubricating oil from the oil reservoir 5 into the oil-absorbing material layer 21 via a hose, allowing the oil-absorbing material layer 21 to absorb oil. When lubrication of the upper shearing blade is required, the drive mechanism 3 drives the oiling plate 2 to move along the outer side of the upper shearing blade 12, causing the oil-absorbing material layer 21 of the oiling plate 2 to adhere to the outer side of the upper shearing blade 12 and be compressed by a certain amount, thereby squeezing out the lubricating oil in the oil-absorbing material layer 21 and allowing some lubricating oil molecules to adhere to the outer surface of the upper shearing blade, thus achieving the purpose of lubrication. Therefore, this invention does not generate oil mist during the lubrication process, has minimal pollution to the surrounding environment, and is also relatively economical in terms of lubricating oil. The compression amount of the oil-absorbing material layer 21 during the lubrication process is set as needed to ensure lubrication of the upper shearing blade. After the upper shear blade is lubricated, the drive mechanism 3 drives the oiling plate 2 to move away from the outer side of the upper shear blade 12, so that the oiling plate 2 leaves the upper shear blade 12. At this time, the oil-absorbing material layer 21 recovers its deformation and can absorb oil for lubrication again. Since the drive mechanism 3 is installed on the shearing machine pressure plate 13, and the oiling plate 2 is connected to and supported by the drive mechanism 3, the pressure plate 13 will float upward due to the action of the sheet metal during the closing of the upper and lower shear blades. Therefore, during the shearing process, the pressure plate 13 will drive the drive mechanism 3 and the oiling plate 2 to move upward together, so that the oiling plate 2 will move away from the upper shear blade 12 to avoid affecting the shearing of the sheet metal, making the shearing machine more convenient to use.

[0025] The hoses 4 are spaced apart along the length of the oil-absorbing material layer 21, which makes the lubricating oil content more uniform throughout the oil-absorbing material layer 21, and can better ensure the lubrication effect on the upper shear blade. The specific spacing between the hoses can be determined experimentally based on the hose diameter, actual flow rate, etc.

[0026] The oil-absorbing material layer can be made of sponge, cotton cloth, tar paper, etc. In this embodiment of the present invention, the oil-absorbing material layer 21 is a sponge.

[0027] like Figure 1 and Figure 3 As shown, the lower end of the oiling plate 2 is provided with an oil receiving groove 22. The oil receiving groove 22 can be used to collect the lubricating oil that overflows from the oil-absorbing material layer 21 and is squeezed out from the oil-absorbing material layer 21 after the oiling and lubrication process.

[0028] To control the compression deformation of the oil-absorbing material layer 21 and prevent it from being crushed, such as Figure 2 As shown, the oiling plate 2 is provided with limiting posts 23 for limiting the amount of compression deformation of the oil-absorbing material layer 21. In addition, the limiting posts 23 can control the amount of compression deformation of the oil-absorbing material layer 21, and also facilitate the control of the amount of lubricating oil used in each lubrication process.

[0029] The oiling plate 2 and the drive mechanism 3 can be rigidly connected. For example...Figure 3 and Figure 4 As shown, the oiling plate 2 is connected to the drive mechanism 3 in the following way: a guide cylinder 6 is installed on the oiling plate 2 along a direction perpendicular to the outer side of the upper shear blade 12. One end of the drive mechanism 3 is inserted into the guide cylinder 6 and slidably connected to the guide cylinder 6. A compressible relief spring 7 is provided inside the guide cylinder 6, with one end connected to the insertion end of the drive mechanism 3 and the other end connected to the oiling plate 2. The guide cylinder 6 can be fixed to the oiling plate 2 by welding or bolt connection. Since the position of the pressure plate 13 of the shearing machine will have a certain offset problem during use, and the position repeatability of the pressure plate 13 is poor, the drive mechanism 3 can compress the relief spring 7 to make the relief spring 7 move aside. Therefore, the theoretical maximum required stroke of the drive mechanism 3 can be set as its working stroke to ensure that when the pressure plate 13 is offset away from the outer side of the upper shear blade by the maximum distance, the drive mechanism 3 can also keep the pressure plate 13 attached to the outer side of the upper shear blade to ensure the lubrication effect. When the pressure plate 13 is not at the maximum distance position away from the outer side of the upper shear blade, the drive mechanism 3 can compress the relief spring 7 to make it move away, thereby avoiding deformation and damage to the pressure plate 13, drive mechanism 3, etc.

[0030] When the drive mechanism 3 uses hydraulic cylinders, pneumatic cylinders, etc., in order to facilitate the control of its movement, it is generally necessary to use sensor technology to sense the position of the lower blade holder 14 or the lower shear blade of the shearing machine, and then control the drive mechanism 3 to perform the oiling or moving away from the upper shear blade action according to the position of the lower blade holder 14 or the lower shear blade. This results in a high cost for the drive mechanism 3. Figure 5 As shown, in one embodiment of this utility model, the driving mechanism 3 includes a connecting rod 32 and a push rod 31, one end of which is connected to the pressure plate 13 to drive the oiling plate 2 to move along the direction of approaching or away from the outer side of the upper shear blade 12. The push rod 31 is slidably connected to the pressure plate 13 in a direction perpendicular to the outer side of the upper shear blade 12. One end of the connecting rod 32 is hinged to the lower blade holder 14 of the shearing machine, and the other end is hinged to the connecting rod 32. During the upward movement of the lower blade holder 14, the push rod 31 is pushed to move away from the outer side of the upper shear blade 12, thereby moving the oiling plate 2 away from the upper shear blade. During the downward movement, the push rod 31 is pushed to move closer to the outer side of the upper shear blade 12, thereby making the oiling plate 2 adhere to the upper shear blade and achieve oiling and lubrication of the upper shear blade. The above structure drives the pressure plate 13 through a mechanical structure connected to the lower blade holder 14, eliminating the need for sensors and controllers. The driving mechanism 3 has low cost and better reliability. To influence the loading and unloading of sheet metal, connecting rod 32 and connecting rod 32 are generally arranged on both sides of the shearing machine.

Claims

1. A lubrication structure for the shear blades of a heavy-duty shearing machine, characterized in that: Includes a drive mechanism (3), an oil tank (5), and an oiling plate (2) disposed between the pressure plate (13) of the shearing machine and the outer side of its upper shear blade (12) for applying oil to lubricate the upper shear blade (12); The oiling plate (2) has a compressible oil-absorbing material layer (21) on the side facing the upward shear blade (12). The oiling plate (2) has multiple hoses (4) arranged at intervals along the length of the oil-absorbing material layer (21), with one end connected to the oil storage tank (5) and the other end connected to the oil-absorbing material layer (21) to supply oil to the oil-absorbing material layer (21). The drive mechanism (3) is mounted on the pressure plate (13). The drive mechanism (3) is connected to the oiling plate (2) to support the oiling plate (2) and drive the oiling plate (2) to move along the direction close to or away from the outer side of the upper shear blade (12), thereby applying oil to the outer side of the upper shear blade (12) or away from the upper shear blade (12).

2. The oiling and lubrication structure for the shear blades of a heavy-duty shearing machine as described in claim 1, characterized in that: The lower end of the oiling plate (2) is provided with an oil receiving groove (22).

3. The oiling and lubrication structure for the shear blades of the heavy-duty shearing machine as described in claim 1, characterized in that: The oil-absorbing material layer (21) is a sponge.

4. The oiling and lubrication structure for the shear blades of the heavy-duty shearing machine as described in claim 1, characterized in that: The oiling plate (2) is provided with a limiting post (23) for limiting the amount of compression deformation of the oil-absorbing material layer (21).

5. The oiling and lubrication structure for the shear blades of a heavy-duty shearing machine as described in claim 1, characterized in that: The oiling plate (2) is equipped with a guide cylinder (6) arranged in a direction perpendicular to the outer side of the upper shear blade (12). One end of the drive mechanism (3) is inserted into the guide cylinder (6) and slidably connected to the guide cylinder (6). The guide cylinder (6) is provided with a compressible relief spring (7) with one end connected to the insertion end of the drive mechanism (3) and the other end connected to the oiling plate (2).

6. The oiling and lubrication structure for the shear blades of a heavy-duty shearing machine as described in any one of claims 1 to 5, characterized in that: The drive mechanism (3) is a pneumatic cylinder or a hydraulic cylinder.

7. The oiling and lubrication structure for the shear blades of a heavy-duty shearing machine as described in any one of claims 1 to 5, characterized in that: The driving mechanism (3) includes a connecting rod (32) and a push rod (31) with one end connected to the pressure plate (13) to drive the oiling plate (2) to move along the outer side of the upper shear blade (12) or away from it. The push rod (31) is slidably connected to the pressure plate (13) along the direction perpendicular to the outer side of the upper shear blade (12). One end of the connecting rod (32) is hinged to the lower blade holder (14) of the shearing machine, and the other end is hinged to the connecting rod (32) so that the push rod (31) is pushed to move away from the outer side of the upper shear blade (12) during the upward movement of the lower blade holder (14), and the push rod (31) is pushed to move closer to the outer side of the upper shear blade (12) during the downward movement.

Images