Steam generator

By placing the heater horizontally and installing mounting joints at both ends of the steam generator, combined with a hemispherical cover and detector design, the problems of inconvenient maintenance and explosion risk are solved, achieving convenient installation and increased steam capacity.

CN223649283UActive Publication Date: 2025-12-09GUANGDONG HALLSMART INTELLIGENCE TECH CORP LTD
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Patent Information

Application Number
CN202423320351.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing steam generators are inconvenient to maintain and replace heaters, and are prone to bursting in environments with insufficient height and space. They also experience rapid pressure rises, requiring frequent depressurization or shutdown.

Method used

The heater is placed horizontally inside the water tank, and installation joints are set at both ends of the water tank. The steam cylinder is located at the top of the water tank and is equipped with a hemispherical cover to enhance its pressure resistance. It is combined with temperature and water level detectors and a drain outlet design. The support frame supports the bottom of the water tank.

Benefits of technology

It facilitates the installation and maintenance of the heater, reduces the space occupied by the height, increases the steam capacity, adapts to environments with insufficient height space, and improves the stability and safety of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The steam generator comprises a water tank, a steam cylinder, two mounting connectors and two heaters, a containing cavity is formed in the water tank, a water inlet communicated with the containing cavity is formed in the side face of the water tank, and the two mounting connectors are arranged at the two ends of the water tank respectively and communicated with the containing cavity. The two heaters are horizontally placed in the containing cavity and are parallel to each other, one heater is fixedly connected with one installation connector, the other heater is fixedly connected with the other installation connector, the steam cylinder is arranged at the upper end of the water tank and communicated with the containing cavity, and the steam cylinder is arranged in the containing cavity. The steam generator is convenient to install, large in steam capacity and capable of being matched with complete machine equipment, factory buildings or indoor space with insufficient height space.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steam preparation technical field, concretely relates to a steam generator. BACKGROUND

[0002] The steam generator is a kind of equipment that can produce water vapor by heating method, and its use is very extensive, and it has very wide application in production and manufacturing, daily life, medical equipment and other technical fields.

[0003] The steam generator is usually composed of the vertical pipe structure of water tank, heater and steam chamber, wherein the heater is vertically arranged in the water tank, and the steam chamber is located above the water tank and communicates with the water tank;Since the heater is vertically arranged in the water tank, in order not to destroy the overall strength of the steam evaporator, the installation inlet of the heater is usually arranged at the bottom of the water tank, and when maintenance and replacement are needed, the water tank needs to be placed horizontally first and then the heater is taken out for maintenance and replacement, which is relatively inconvenient;In addition, since the steam generator is a vertical pipe structure, and the length of the heater is relatively long, in order to adapt to some height space insufficient whole machine equipment, whole machine equipment, factory building or indoor, the steam chamber of the steam generator is usually arranged smaller, which leads to the steam generator in the process, its pressure rises faster, frequent pressure relief or shutdown is needed to avoid the steam generator burst. SUMMARY

[0004] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a steam generator which is convenient to install, has large steam capacity and can adapt to height space insufficient whole machine equipment, whole machine equipment, factory building or indoor.

[0005] The utility model discloses the following technical scheme:

[0006] A steam generator comprises:

[0007] A water tank is provided with a containing cavity, and a water inlet is arranged on the side of the water tank and communicates with the containing cavity;

[0008] Two mounting connectors are arranged at both ends of the water tank and communicate with the containing cavity;

[0009] Two heaters are horizontally placed in the containing cavity, and the two heaters are parallel to each other, one of the heaters is fixedly connected with one of the mounting connectors, and the other heater is fixedly connected with the other mounting connector;

[0010] A steam cylinder is arranged at the upper end of the water tank and communicates with the containing cavity, and a steam outlet is arranged at the upper end of the steam cylinder.

[0011] Furthermore, the cavity is provided with a plurality of fixing plates at intervals, and the fixing plates have openings for the heater to pass through, with the outer wall of the heater fitting against the inner wall of the opening.

[0012] Furthermore, a rubber pad is provided on the inner wall of the opening.

[0013] Furthermore, the steam cylinder consists of a cylinder body and a hemispherical cap disposed at the upper end of the cylinder body, and the steam outlet is disposed at the upper end of the cap.

[0014] Furthermore, the water tank includes a circular tube and circular tube caps that are hemispherical and disposed at both ends of the circular tube. The two circular tube caps are sealed to the circular tube, and the two mounting joints are respectively disposed on the two circular tube caps.

[0015] Furthermore, it also includes a temperature detector for detecting the temperature inside the steam cylinder, and the upper end of the steam cylinder is provided with a temperature detection connector for installing the temperature detector.

[0016] Furthermore, it also includes a water level detection sensor for detecting the water level in the steam cylinder and the water tank, and the sides of the steam cylinder and the water tank are also provided with water level detection connectors for installing the water level detection sensor.

[0017] Furthermore, it also includes a drain outlet, which is located at the lower end of the water tank and communicates with the receiving cavity.

[0018] Furthermore, it also includes two support frames, which are spaced apart at the lower end of the water tank.

[0019] Furthermore, the side of the steam cylinder is also provided with an expansion interface.

[0020] Beneficial effects:

[0021] This invention, by placing the heater horizontally and setting the steam cylinder above the water tank, facilitates the installation and maintenance of the heater by staff, and reduces the height space occupied by the heater. Thus, it can increase the steam capacity without increasing the overall height of the device, making it suitable for equipment, factories, or indoor spaces with insufficient height space. In addition, compared to installing the mounting joints at the same end of the water tank, which requires increasing the width of the water tank to accommodate two mounting joints with diameters larger than the heater, placing the mounting joints at both ends of the water tank ensures that the two mounting joints do not interfere with each other, effectively reducing the overall width of the water tank. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of a steam generator according to the present invention;

[0023] Figure 2This is a cross-sectional view of a steam generator according to the present invention, taken along the axes of the two mounting joints.

[0024] Figure 3 This is a vertical cross-sectional view of a steam generator according to the present invention.

[0025] Figure 4 This is a structural schematic diagram of a steam generator according to this utility model from another angle;

[0026] Figure label:

[0027] 10. Water tank; 101. Circular pipe; 102. Circular pipe cover; 103. Receiving cavity; 104. Fixing plate; 105. Water inlet; 20. Installation connector; 40. Steam cylinder; 401. Cylinder body; 402. Cover; 403. Steam outlet; 50. Temperature detection connector; 60. Water level detection connector; 70. Drain outlet; 80. Support frame; 90. Expansion interface. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0029] In the description of this utility model, it should be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] like Figures 1-4 As shown, a steam generator includes:

[0033] Water tank 10, the water tank 10 is provided with a receiving cavity 103, and the side of the water tank 10 is provided with a water inlet 105 communicating with the receiving cavity 103;

[0034] Two mounting joints 20 are respectively disposed at both ends of the water tank 10 and communicate with the receiving cavity 103;

[0035] Two heaters are placed horizontally in the receiving cavity and are parallel to each other. One heater is fixedly connected to one mounting joint 20, and the other heater is fixedly connected to the other mounting joint 20.

[0036] A steam cylinder 40 is located at the upper end of the water tank 10 and is connected to the receiving cavity 103. A steam outlet 403 is provided at the upper end of the steam cylinder 40.

[0037] During operation, water enters the receiving cavity 103 through the inlet 105. At this time, the heater installed in the receiving cavity 103 will heat the water in the receiving cavity 103. After the water is heated, it turns into steam and enters the steam cylinder 40 and is discharged from the steam outlet 403.

[0038] This utility model, by placing the heater horizontally and setting the steam cylinder 40 on the upper part of the water tank 10, facilitates the installation and maintenance of the heater by the staff, and reduces the height space occupied by the heater. Thus, it can increase the steam capacity without increasing the overall height of the device, making it suitable for complete equipment, factories or indoor spaces with insufficient height space. In addition, compared to installing the mounting joint 20 at the same end of the water tank 10, which requires increasing the width of the water tank 10 to accommodate two mounting joints 20 with a diameter larger than the heater, setting the mounting joints 20 at both ends of the water tank 10 ensures that the two mounting joints 20 do not interfere with each other, thereby effectively reducing the overall width of the water tank 10.

[0039] Meanwhile, in order to prevent the heater from shaking in the receiving cavity 103 and improve the stability of the heater, in this embodiment, a plurality of fixing plates 104 are arranged at intervals in the receiving cavity 103. The fixing plates 104 have openings for the heater to pass through, and the outer wall of the heater is in contact with the inner wall of the opening.

[0040] In order to prevent the fixing plate 104 from scratching the heater, a rubber pad is provided on the inner wall of the opening in this embodiment, so that the fixing plate 104 and the heater can make soft contact, thereby effectively preventing the fixing plate 104 from scratching or damaging the heater.

[0041] In addition, to enhance the compressive strength of the steam cylinder 40, in this embodiment, the steam cylinder 40 is composed of a cylinder body 401 and a hemispherical cap 402 disposed on the upper end of the cylinder body 401. The steam outlet 403 is disposed on the upper end of the cap 402. The hemispherical cap 402 has strong compressive strength and can effectively reduce the probability of deformation of the steam cylinder 40 during operation.

[0042] Meanwhile, in order to enhance the overall strength of the water tank 10, in this embodiment, the water tank 10 includes a circular tube 101 and a circular tube cover 102 that is hemispherical and disposed at both ends of the circular tube 101. The two circular tube covers 102 are sealed to the circular tube 101, and the two mounting joints 20 are respectively disposed on the two circular tube covers 102. The hemispherical circular tube cover 102 has strong compressive strength and can effectively reduce the probability of the water tank 10 deforming under pressure.

[0043] In order to facilitate the staff to obtain the internal temperature of the steam generator in real time, this embodiment also includes a temperature detector for detecting the temperature inside the steam cylinder 40, and a temperature detection connector 50 for installing the temperature detector is provided at the upper end of the steam cylinder 40.

[0044] In addition, to prevent the water level in the water tank 10 from being too high and to prevent a large amount of water from entering the steam cylinder 40, which would cause the pressure inside the steam generator to be too high, this embodiment also includes a water level detection sensor for detecting the water level in the steam cylinder 40 and the water tank 10. The sides of the steam cylinder 40 and the water tank 10 are also provided with a water level detection connector 60 for installing the water level detection sensor.

[0045] In order to facilitate the discharge of scale and dirt accumulated in the water tank 10, a drain outlet 70 is also provided in this embodiment. The drain outlet 70 is located at the lower end of the water tank 10 and communicates with the receiving cavity 103.

[0046] Meanwhile, to facilitate the connection of the sewage pipe to the sewage outlet 70 by the staff, two support frames 80 are also provided in this embodiment. The two support frames 80 are spaced apart at the lower end of the water tank 10, thereby lifting the water tank 10 to provide space for the installation of the sewage pipe.

[0047] In addition, the side of the steam cylinder 40 is provided with an expansion interface 90 to facilitate the installation of equipment such as negative pressure valves, safety relief valves, pressure gauge interfaces and pressure switches by operators as needed.

[0048] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present utility model. It should not be construed that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present utility model.

Claims

1. A steam generator, characterized in that, include: A water tank, wherein a receiving cavity is provided inside the water tank, and a water inlet communicating with the receiving cavity is provided on the side of the water tank; Two mounting joints are respectively located at both ends of the water tank and communicate with the receiving cavity; Two heaters are placed horizontally in the receiving cavity and are parallel to each other. One heater is fixedly connected to one of the mounting joints, and the other heater is fixedly connected to the other mounting joint. A steam cylinder is located at the upper end of the water tank and communicates with the receiving cavity. A steam outlet is provided at the upper end of the steam cylinder.

2. A steam generator according to claim 1, characterized in that: The cavity is provided with a plurality of fixing plates at intervals, and the fixing plates have openings for the heater to pass through, with the outer wall of the heater fitting against the inner wall of the opening.

3. A steam generator according to claim 2, characterized in that: A rubber pad is provided on the inner wall of the opening.

4. A steam generator according to claim 1, characterized in that: The steam cylinder consists of a cylinder body and a hemispherical cap located at the upper end of the cylinder body, and the steam outlet is located at the upper end of the cap.

5. A steam generator according to claim 1, characterized in that: The water tank includes a circular tube and hemispherical circular tube caps disposed at both ends of the circular tube. The two circular tube caps are sealed to the circular tube, and the two mounting joints are respectively disposed on the two circular tube caps.

6. A steam generator according to claim 1, characterized in that: It also includes a temperature detector for detecting the temperature inside the steam cylinder, and the upper end of the steam cylinder is provided with a temperature detection connector for installing the temperature detector.

7. A steam generator according to claim 1, characterized in that: It also includes a water level detection sensor for detecting the water level in the steam cylinder and the water tank, and the sides of the steam cylinder and the water tank are also provided with a water level detection connector for installing the water level detection sensor.

8. A steam generator according to claim 1, characterized in that: It also includes a drain outlet, which is located at the lower end of the water tank and communicates with the receiving cavity.

9. A steam generator according to claim 8, characterized in that: It also includes two support frames, which are spaced apart at the lower end of the water tank.

10. A steam generator according to claim 1, characterized in that: The side of the steam cylinder is also provided with an expansion interface.