Efficient organic waste gas catalytic combustion device

By introducing a filter membrane and a rotating mechanism into the catalytic combustion device for organic waste gas, the problem of particulate matter clogging the pipes was solved, achieving efficient treatment of organic waste gas and improving catalytic combustion efficiency.

CN223649329UActive Publication Date: 2025-12-09安徽新太环保科技有限公司
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Patent Information

Application Number
CN202423315950.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing technologies do not mechanically filter particulate matter in organic waste gas before catalytic combustion, which causes particulate matter to clog pipes and affect catalytic combustion efficiency.

Method used

A high-efficiency catalytic combustion device for organic waste gas was designed, comprising a purification shell and a catalytic combustion chamber. Impurities in the organic waste gas are filtered through a filter membrane and a filter screen. A rotary motor and a drive motor drive a worm gear mechanism to realize the opening and closing of the filter membrane and the rotation of the jet pipe, ensuring the stable performance of the filter membrane and the uniform distribution of waste gas.

Benefits of technology

It effectively intercepts impurity particles in organic waste gas, ensuring the quality and efficiency of catalytic combustion reaction, ensuring the continuous stability of the filter membrane, and improving filtration quality and utilization rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of organic waste gas treatment, and discloses an efficient organic waste gas catalytic combustion device which comprises a base, the upper end of the base is fixedly connected with a purification shell and a catalytic combustion chamber located on one side of the purification shell through a plurality of supporting legs, and the purification shell communicates with the catalytic combustion chamber through a ventilation pipe; a filter screen plate is fixedly connected to the inner side of the purification shell, protective shells abutting against the side of the filter screen plate are fixedly connected to the inner walls of the upper and lower opposite sides of the purification shell, winding rollers are rotationally connected to the inner walls of the front and rear opposite sides of the protective shells through rotating shafts, and the upper and lower winding rollers are wound with the same filter membrane; the side wall of the protective shell is provided with a through hole for the filter membrane to extend out, and the outer wall corresponding to the through hole is fixedly connected with a scraping plate which abuts against the outer side of the filter membrane. Impurity particles in organic waste gas can be effectively filtered and intercepted, the quality of subsequent catalytic combustion reaction is guaranteed, the continuous and stable filtering performance can be guaranteed, and the use quality is high.
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Description

Technical Field

[0001] This application belongs to the field of organic waste gas treatment technology, and in particular relates to a high-efficiency organic waste gas catalytic combustion device. Background Technology

[0002] Currently, when treating waste gas through catalytic combustion, there is no mechanical filtration of particulate matter in the organic waste gas before catalytic combustion. This causes particulate matter to clog the pipes during catalytic combustion, affecting the efficiency of catalytic combustion. Utility Model Content

[0003] The purpose of this invention is to solve the above-mentioned problems by proposing a high-efficiency catalytic combustion device for organic waste gas.

[0004] To achieve the above objectives, this application adopts the following technical solution:

[0005] A high-efficiency catalytic combustion device for organic waste gas includes a base. A purification shell and a catalytic combustion chamber located on one side of the purification shell are fixedly connected to the upper end of the base via multiple support legs. The purification shell and the catalytic combustion chamber are connected via a vent pipe. A filter screen is fixedly connected to the inner side of the purification shell. Protective shells, which abut against the edges of the filter screen, are fixedly connected to the upper and lower opposite inner walls of the purification shell. Rewinding rollers are rotatably connected to the upper and lower opposite inner walls of the protective shells via a rotating shaft. The same filter membrane is wound around the outer sides of the upper and lower rewinding rollers. An opening for the filter membrane to extend is provided on the side wall of the protective shell, and the outer wall corresponding to the opening... A scraper plate is fixedly connected to the outside of the filter membrane. A rotating mechanism for driving two take-up rollers to rotate is fixedly connected to the outer wall of the purification shell. A through hole is also opened on the side wall of the purification shell, and an air inlet pipe is rotatably sleeved in the corresponding through hole through a bearing. The end of the air inlet pipe away from the purification shell is rotatably connected to an air supply pipe through a rotary sealing joint. The end of the air inlet pipe inside the purification shell is fixedly connected to an air jet pipe. A drive mechanism for driving the air inlet pipe to rotate is fixedly connected to the outside of the purification shell. An insert cylinder is integrally connected to the bottom of the purification shell. A dust collection box that is inserted and sleeved outside the insert cylinder is also fixedly snapped into the lower end of the purification shell.

[0006] Preferably, the rotating mechanism includes two horizontal plates symmetrically fixedly connected to the outside of the purification shell, a worm gear rotatably connected between the two horizontal plates, one end of the rotating shaft extending through and out of the purification shell and fixedly connected to a worm wheel meshing with the worm gear, a rotary motor fixedly connected to the lower end of the lower horizontal plate, and the upper output shaft of the rotary motor fixedly connected to the lower end of the worm gear.

[0007] Preferably, the drive mechanism includes a drive motor fixedly connected to the outside of the purification shell, a drive gear fixedly connected to the output end of the drive motor, and a driven gear meshing with the drive gear fixedly sleeved on the wall of the air intake pipe.

[0008] Preferably, the top of the inner wall of the purification shell corresponding to the plug-in cylinder is formed with a conical expansion structure.

[0009] Preferably, two positioning plates are symmetrically fixedly connected to the lower end of the purification shell, and an L-shaped support plate that is fixedly connected to the lower end of the positioning plate and supports the lower side of the ash collection box.

[0010] Preferably, a T-shaped locking block is fixedly connected to the upper end of the positioning plate, and a T-shaped locking groove is provided on the lower side wall of the purification shell to match and engage with the T-shaped locking block.

[0011] Preferably, the surface of the positioning plate is provided with multiple insertion holes, and the corresponding movable sleeves in the insertion holes are provided with limit rods. The lower end of the purification shell is provided with multiple limit grooves that match and insert with the limit rods. The lower ends of the multiple limit rods are fixedly connected to the same limit pull plate. The upper end of the limit pull plate and the lower end of the positioning plate are fixedly connected with limit springs sleeved on the limit rods.

[0012] Preferably, a shock-absorbing rubber pad is fixedly connected to the lower end of the base.

[0013] Preferably, the jet pipe has multiple diffuser shrouds uniformly and fixedly connected to its wall.

[0014] Compared with the prior art, this application provides a high-efficiency catalytic combustion device for organic waste gas, which has the following beneficial effects:

[0015] 1. The system consists of a purification shell and a catalytic combustion chamber, connected by a ventilation pipe. Before the organic waste gas undergoes catalytic combustion, the waste gas is introduced into the purification shell through a gas supply pipe, an inlet pipe, and a jet pipe. The filter membrane and filter screen effectively filter and intercept impurities in the organic waste gas. During filtration, a rotary motor and a drive motor are activated. The rotary motor drives a worm gear, which, through meshing with a worm wheel, drives two rotating shafts to rotate synchronously, thereby driving two winding rollers. This allows the filter membrane to be wound up and down repeatedly. During this process, a scraper removes the impurities adhering to the surface of the filter membrane, which then falls into the ash collection box through a connecting tube. This ensures the stable filtration performance of the filter membrane, guaranteeing the quality and efficiency of organic waste gas treatment. The drive motor drives a drive gear, which, through meshing with a driven gear, rotates the inlet pipe, which in turn rotates the jet pipe. This ensures that the supplied waste gas is evenly distributed on the filter membrane and filter screen, improving their utilization rate and guaranteeing filtration quality.

[0016] 2. With the provided ash collection box, after the ash collection box is installed at the lower end of the purification shell, the positioning plate drives the L-shaped support plate to quickly connect to the lower end of the purification shell through the matching and locking of the T-shaped block and T-shaped slot. This allows the L-shaped support plate to support the lower side of the ash collection box, achieving a stable support for the ash collection box. At this time, the limiting rod is aligned with the limiting groove, and the limiting spring pulls up the limiting pull plate. The limiting pull plate pushes the limiting rod into the limiting groove, thus achieving a stable limit on the positioning plate. This ensures the installation stability of the ash collection box and allows for quick assembly and disassembly for easy use.

[0017] Moreover, the parts of the device not involved are the same as or can be implemented using existing technologies. This application can effectively filter and intercept impurity particles in organic waste gas, ensuring the quality of subsequent catalytic combustion reaction, and can ensure continuous and stable filtration performance, resulting in high quality of use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a high-efficiency organic waste gas catalytic combustion device proposed in this application;

[0019] Figure 2 for Figure 1 Enlarged view of section A;

[0020] Figure 3 This is a side view of the rotating mechanism of a high-efficiency organic waste gas catalytic combustion device proposed in this application;

[0021] Figure 4 This is a three-dimensional structural diagram of the jet pipe of a high-efficiency organic waste gas catalytic combustion device proposed in this application.

[0022] In the diagram: 1. Base; 2. Support leg; 3. Purification shell; 4. Catalytic combustion chamber; 5. Vent pipe; 6. Filter screen; 7. Protective shell; 8. Rotating shaft; 9. Take-up roller; 10. Filter membrane; 11. Scraper; 12. Inlet pipe; 13. Air supply pipe; 14. Jet pipe; 15. Connecting tube; 16. Ash collection box; 17. Horizontal plate; 18. Worm gear; 19. Worm wheel; 20. Rotary motor; 21. Drive motor; 22. Drive gear; 23. Driven gear; 24. Positioning plate; 25. L-shaped support plate; 26. T-shaped locking block; 27. T-shaped slot; 28. Limiting rod; 29. ​​Limiting groove; 30. Limiting pull plate; 31. Limiting spring; 32. Expansion hood. Detailed Implementation

[0023] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0024] Example 1

[0025] Reference Figure 1-4 A high-efficiency catalytic combustion device for organic waste gas includes a base 1. A purification shell 3 and a catalytic combustion chamber 4 located on one side of the purification shell 3 are fixedly connected to the upper end of the base 1 via multiple support legs 2. The purification shell 3 and the catalytic combustion chamber 4 are connected via a vent pipe 5. A filter screen plate 6 is fixedly connected to the inner side of the purification shell 3. Protective shells 7, which abut against the sides of the filter screen plate 6, are fixedly connected to the inner walls of the upper and lower opposite sides of the purification shell 3. A winding roller 9 is rotatably connected to the inner walls of the front and rear opposite sides of the protective shell 7 via a rotating shaft 8. The same filter membrane 10 is wound around the outer sides of the upper and lower winding rollers 9. An opening for the filter membrane 10 to extend is provided on the side wall of the protective shell 7, and the outer wall corresponding to the opening is fixedly connected... A scraper 11 is attached to the outside of the filter membrane 10. A rotating mechanism for driving two take-up rollers 9 to rotate is fixedly connected to the outer wall of the purification shell 3. A through hole is also provided on the side wall of the purification shell 3, and an air inlet pipe 12 is rotatably sleeved in the corresponding through hole through a bearing. The end of the air inlet pipe 12 away from the purification shell 3 is rotatably connected to an air supply pipe 13 through a rotary sealing joint. The end of the air inlet pipe 12 located inside the purification shell 3 is fixedly connected to an air jet pipe 14. A drive mechanism for driving the air inlet pipe 12 to rotate is fixedly connected to the outside of the purification shell 3. An insert cylinder 15 is integrally connected to the bottom of the purification shell 3. A dust collection box 16 is also fixedly snapped into the lower end of the purification shell 3 and inserted into the insert cylinder 15.

[0026] Example 2

[0027] Reference Figure 1-4 The rotating mechanism includes two horizontal plates 17 that are symmetrically fixedly connected to the outside of the purification shell 3. A worm gear 18 is rotatably connected between the two horizontal plates 17. One end of the rotating shaft 8 extends through the purification shell 3 and is fixedly connected to a worm wheel 19 that meshes with the worm gear 18. A rotary motor 20 is fixedly connected to the lower end of the lower horizontal plate 17. The upper output shaft of the rotary motor 20 is fixedly connected to the lower end of the worm gear 18.

[0028] Example 3

[0029] Reference Figure 1-4 The drive mechanism includes a drive motor 21 fixedly connected to the outside of the purification shell 3. The output end of the drive motor 21 is fixedly connected to a drive gear 22, and the wall of the air inlet pipe 12 is fixedly sleeved with a driven gear 23 that meshes with the drive gear 22.

[0030] Example 4

[0031] Reference Figure 1-4The top of the inner wall of the purification shell 3 corresponding to the insertion cylinder 15 is a conical expansion structure. Two positioning plates 24 are symmetrically fixedly connected to the lower end of the purification shell 3. An L-shaped support plate 25, which rests on the lower side of the ash collection box 16, is fixedly connected to the lower end of each positioning plate 24. A T-shaped locking block 26 is fixedly connected to the upper end of each positioning plate 24. A T-shaped slot 27, matching and engaging with the T-shaped locking block 26, is provided on the lower side wall of the purification shell 3. Multiple insertion holes are provided on the surface of the positioning plate 24, corresponding to… The movable sleeve inside the socket has a limiting rod 28. The lower end of the purification shell 3 has multiple limiting grooves 29 that match and insert with the limiting rod 28. The lower ends of multiple limiting rods 28 are fixedly connected to the same limiting pull plate 30. The upper end of the limiting pull plate 30 and the lower end of the positioning plate 24 are fixedly connected to a limiting spring 31 that is sleeved outside the limiting rod 28. The lower end of the base 1 is fixedly connected to a layer of shock-absorbing rubber pad. Multiple air expansion hoods 32 are evenly fixedly connected to the pipe wall of the jet pipe 14.

[0032] The operating principle of this utility model is described as follows:

[0033] In use, this device consists of a purification shell 3 and a catalytic combustion chamber 4, connected by a vent pipe 5. Before the organic waste gas undergoes catalytic combustion, the waste gas is introduced into the purification shell 3 through a gas supply pipe 13, an inlet pipe 12, and a jet pipe 14. The filter membrane 10 and filter screen 6 effectively filter and intercept impurities in the organic waste gas. During filtration, a rotary motor 20 and a drive motor 21 are activated. The rotary motor 20 drives the worm gear 18 to rotate, and the meshing of the worm gear 18 and worm wheel 19 drives the two rotating shafts 8 to rotate synchronously, thereby driving the two take-up rollers 9. This allows the filter membrane 10 to be retracted and extended. During this process, the filter membrane 10 has its surface-attached impurities scraped off by a scraper plate 11 and falls into the dust collection box 16 through a connector 15. This ensures the stable filtration performance of the filter membrane 10, guaranteeing the quality and efficiency of organic waste gas treatment. The drive motor 21... The drive gear 22 rotates, and the meshing action of the drive gear 22 and driven gear 23 drives the intake pipe 12 to rotate, which in turn drives the jet pipe 14 to rotate. This ensures that the incoming exhaust gas acts evenly on the filter membrane 10 and the filter screen 6, improving the utilization rate of the filter membrane 10 and the filter screen 6 and ensuring the filtration quality. The dust collection box 16 is installed at the lower end of the purification shell 3 and is positioned by the matching engagement of the T-shaped locking block 26 and the T-shaped locking groove 27. Plate 24 drives L-shaped support plate 25 to quickly connect to the lower end of the purification shell 3, thereby allowing L-shaped support plate 25 to support the lower side of ash collection box 16, achieving a stable support for ash collection box 16. At this time, the limiting rod 28 is aligned with the limiting groove 29, and the limiting spring 31 pulls up the limiting pull plate 30. The limiting pull plate 30 pushes the limiting rod 28 into the limiting groove 29, thereby achieving a stable limit on the positioning plate 24, ensuring the installation stability of ash collection box 16, and enabling quick disassembly and assembly for easy use.

Claims

1. A high-efficiency catalytic combustion device for organic waste gas, comprising a base (1), characterized in that, The upper end of the base (1) is fixedly connected to a purification shell (3) and a catalytic combustion chamber (4) located on one side of the purification shell (3) via multiple support legs (2). The purification shell (3) and the catalytic combustion chamber (4) are connected through a vent pipe (5). A filter screen plate (6) is fixedly connected to the inner side of the purification shell (3). Protective shells (7) that abut against the side of the filter screen plate (6) are fixedly connected to the inner walls of the upper and lower opposite sides of the purification shell (3). A winding roller (9) is rotatably connected to the inner walls of the front and rear opposite sides of the protective shell (7) via a rotating shaft (8). The same filter membrane (10) is wound around the outer side of the two upper and lower winding rollers (9). An opening for the filter membrane (10) to extend is provided on the side wall of the protective shell (7), and an abutment against the filter membrane (10) is fixedly connected to the outer wall at the corresponding opening. 0) The outer scraper (11) is fixedly connected to the outer wall of the purification shell (3) and a rotating mechanism for driving two take-up rollers (9) to rotate. The side wall of the purification shell (3) is also provided with a through hole, and an air inlet pipe (12) is rotatably sleeved in the corresponding through hole through a bearing. The end of the air inlet pipe (12) away from the purification shell (3) is rotatably connected to an air supply pipe (13) through a rotary sealing joint. The end of the air inlet pipe (12) located inside the purification shell (3) is fixedly connected to a jet pipe (14). The outer side of the purification shell (3) is fixedly connected to a driving mechanism for driving the air inlet pipe (12) to rotate. The bottom of the purification shell (3) is integrally connected to a plug-in cylinder (15). The lower end of the purification shell (3) is also fixedly snapped with a dust collection box (16) that is sleeved outside the plug-in cylinder (15).

2. The high-efficiency organic waste gas catalytic combustion device according to claim 1, characterized in that, The rotating mechanism includes two horizontal plates (17) that are symmetrically fixedly connected to the outside of the purification shell (3). A worm gear (18) is rotatably connected between the two horizontal plates (17). One end of the rotating shaft (8) extends through the purification shell (3) and is fixedly connected to a worm wheel (19) that meshes with the worm gear (18). A rotary motor (20) is fixedly connected to the lower end of the lower horizontal plate (17). The upper output shaft of the rotary motor (20) is fixedly connected to the lower end of the worm gear (18).

3. The high-efficiency organic waste gas catalytic combustion device according to claim 1, characterized in that, The drive mechanism includes a drive motor (21) fixedly connected to the outside of the purification shell (3), and a drive gear (22) fixedly connected to the output end of the drive motor (21). A driven gear (23) that meshes with the drive gear (22) is fixedly sleeved on the wall of the air intake pipe (12).

4. The high-efficiency organic waste gas catalytic combustion device according to claim 1, characterized in that, The top of the inner wall of the purification shell (3) corresponding to the plug-in cylinder (15) is formed by a conical expansion structure.

5. The high-efficiency organic waste gas catalytic combustion device according to claim 1, characterized in that, The lower end of the purification shell (3) is symmetrically fixedly connected to two positioning plates (24), and the lower end of the positioning plates (24) is fixedly connected to an L-shaped support plate (25) that is attached to the lower side of the ash collection box (16).

6. The high-efficiency organic waste gas catalytic combustion device according to claim 5, characterized in that, The upper end of the positioning plate (24) is fixedly connected to a T-shaped card block (26), and the lower side wall of the purification shell (3) is provided with a T-shaped card slot (27) that matches and engages with the T-shaped card block (26).

7. The high-efficiency organic waste gas catalytic combustion device according to claim 5, characterized in that, The surface of the positioning plate (24) is provided with multiple insertion holes, and the corresponding movable sleeves in the insertion holes are provided with limit rods (28). The lower end of the purification shell (3) is provided with multiple limit grooves (29) that match and insert into the limit rods (28). The lower ends of the multiple limit rods (28) are fixedly connected to the same limit pull plate (30). The upper end of the limit pull plate (30) and the lower end of the positioning plate (24) are fixedly connected with limit springs (31) sleeved outside the limit rods (28).

8. The high-efficiency organic waste gas catalytic combustion device according to claim 1, characterized in that, A shock-absorbing rubber pad is fixedly connected to the lower end of the base (1).

9. The high-efficiency catalytic combustion device for organic waste gas according to claim 1, characterized in that, The jet pipe (14) has multiple diffuser hoods (32) uniformly fixedly connected to its pipe wall.