Plastic intake manifold sealing performance detection device
By designing cleaning and tidying components for a plastic intake manifold sealing test device, the problem of inaccurate intake manifold testing was solved, achieving efficient cleaning and cost savings.
Patent Information
- Application Number
- CN202422984068.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In existing plastic intake manifold sealing tests, increasing the pressure of the input gas leads to inaccurate testing, and the waste generated during processing can easily adhere to the surface of the intake manifold, causing blockage of tiny pores and affecting the accuracy of the test.
A detection device is designed that includes a detection body, a support component, a cleaning component, a cleaning component, and a separation component. The device removes impurities from the surface and inside of the intake manifold by spraying cleaning liquid through the circulating flow of the cleaning component and rotating the turbine structure of the cleaning component, thus preventing blockage.
It enables comprehensive cleaning of plastic intake manifolds, reduces impurities and blockages, improves the accuracy of sealing tests, and saves on the cost of cleaning fluid.
Smart Images

Figure CN223650077U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of intake manifold testing technology, and in particular relates to a plastic intake manifold sealing testing device. Background Technology
[0002] The intake manifold refers to the intake piping from the carburetor or throttle body to the intake manifold of the cylinder head. Its function is to distribute the air-fuel mixture from the carburetor or throttle body to the intake manifolds of each cylinder. For port fuel injection engines or diesel engines, the intake manifold only distributes clean air to the intake manifolds of each cylinder. The intake manifold must distribute the air-fuel mixture or clean air to each cylinder as evenly as possible. To this end, the length of the gas flow passages inside the intake manifold should be as equal as possible. In order to reduce gas flow resistance and improve intake capacity, the inner wall of the intake manifold should be smooth. When processing plastic intake manifolds, a sealing test is required to ensure safe use.
[0003] In current methods for testing the sealing performance of plastic intake manifolds, the gas pressure is increased by inputting gas and observing whether there is any leakage. However, the waste generated during the processing of the intake manifold can easily adhere to the surface of the intake manifold, causing blockage of the tiny pores and affecting the accuracy of the intake manifold test. Utility Model Content
[0004] The purpose of this invention is to provide a plastic intake manifold sealing test device, which aims to solve the problem that existing plastic intake manifold sealing tests mostly involve increasing the pressure of the input gas and observing whether there is any leakage in the intake manifold. However, waste generated during the processing of the intake manifold is easily adsorbed on the surface of the intake manifold, causing blockage of the tiny pores and affecting the accuracy of the intake manifold test.
[0005] This utility model is implemented as follows: a plastic intake manifold sealing performance testing device, the device comprising a testing body, a support assembly, a cleaning assembly, a cleaning assembly, and a separation assembly; the cleaning assembly includes a water pump structure, a fixed water pipe fixedly connected to the end face of the water pump structure, a fixed pipe fixedly connected to the end face of the fixed water pipe, a nozzle structure rotatably connected to the end face of the fixed pipe, a filter plate structure fixedly connected to the inner wall of the testing body, the cleaning assembly includes a cleaning shaft, a turbine structure and a cleaning roller fixedly connected to the outer wall of the cleaning shaft, and the separation assembly includes a separation box, an adsorption filter plate and a separation filter plate installed on the end face of the separation box.
[0006] As a further embodiment of this utility model, a drain plug is rotatably connected to the outer wall surface of the detection body, and a support plate is fixedly connected to the outer wall surface of the detection body, with a dryer fixedly connected to the end face of the support plate.
[0007] As a further embodiment of this utility model, the support assembly includes a mounting plate fixedly connected to the detection body, an electric telescopic column fixedly connected to the end face of the mounting plate, a fixing plate installed on the end face of the electric telescopic column, a fixing rope fixedly connected to the end face of the fixing plate, an air pump structure fixedly connected to the free end of the fixing plate, a fixing hose fixedly connected to the end face of the air pump structure, and an installation head fixedly connected to the end face of the fixing hose.
[0008] As a further embodiment of this utility model, the free end of the water pump structure is fixedly connected to the detection body, the outer wall of the fixed water pipe is fixedly connected to the detection body, and the free end of the fixed pipe is fixedly connected to the detection body.
[0009] As a further embodiment of this utility model, both the end face and the free end of the cleaning shaft are rotatably connected to the detection body, and both the turbine structure and the cleaning roller are rotatably connected to the detection body via the cleaning shaft.
[0010] As a further embodiment of this utility model, the end face of the separation box is fixedly connected to the detection body, the diameter of the holes opened on the end face of the separation filter plate is smaller than the diameter of the holes opened on the end face of the filter plate structure, and activated carbon adsorbent is provided inside the adsorption filter plate.
[0011] This utility model provides a plastic intake manifold sealing performance testing device. Through the inclusion of a cleaning component, the cleaning liquid inside the testing body is circulated, pressurizing and spraying the cleaning liquid onto the plastic intake manifold to remove impurities from its surface. This reduces waste of cleaning liquid and saves costs. The cleaning and separation components allow the plastic intake manifold to be completely immersed in the cleaning liquid for thorough cleaning of internal impurities. The circulating cleaning liquid causes the turbine structure to rotate, synchronously rotating the cleaning roller to clean the plastic intake manifold, thus preventing impurities from clogging it and affecting the accuracy of the sealing performance test. Attached Figure Description
[0012] Figure 1 A three-dimensional schematic diagram of a plastic intake manifold sealing performance testing device provided for an embodiment of this utility model;
[0013] Figure 2 A front perspective view of a plastic intake manifold sealing performance testing device provided in an embodiment of this utility model;
[0014] Figure 3 A top view of a plastic intake manifold sealing test device provided in an embodiment of this utility model;
[0015] Figure 4 This is a cross-sectional view of a plastic intake manifold sealing test device provided in an embodiment of the present invention.
[0016] In the attached diagram: 1. Detection body; 11. Drain plug; 12. Support plate; 13. Dryer; 2. Support assembly; 21. Mounting plate; 22. Electric telescopic column; 23. Fixing plate; 24. Fixing rope; 25. Air pump structure; 26. Fixing hose; 27. Mounting head; 3. Cleaning assembly; 31. Water pump structure; 32. Fixing water pipe; 33. Fixing pipeline; 34. Nozzle structure; 4. Filter plate structure; 5. Cleaning assembly; 51. Cleaning shaft; 52. Turbine structure; 53. Cleaning roller; 6. Separation assembly; 61. Separation box; 62. Adsorption filter plate; 63. Separation filter plate. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0018] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0019] like Figures 1 to 4 As shown, a plastic intake manifold sealing test device is provided in one embodiment of the present invention. The device includes a test body 1, a support assembly 2, a cleaning assembly 3, a cleaning assembly 5, and a separation assembly 6. The cleaning assembly 3 includes a water pump structure 31, a fixed water pipe 32 is fixedly connected to the end face of the water pump structure 31, a fixed pipe 33 is fixedly connected to the end face of the fixed water pipe 32, and a nozzle structure 34 is rotatably connected to the end face of the fixed pipe 33. A filter plate structure 4 is fixedly connected to the inner wall of the test body 1. The cleaning assembly 5 includes a cleaning shaft 51, a turbine structure 52 and a cleaning roller 53 are fixedly connected to the outer wall of the cleaning shaft 51. The separation assembly 6 includes a separation box 61, an adsorption filter plate 62 and a separation filter plate 63 are installed on the end face of the separation box 61.
[0020] This utility model provides a plastic intake manifold sealing performance testing device. Through the cleaning component 3, the cleaning liquid inside the testing body 1 is circulated, thereby pressurizing and spraying the cleaning liquid onto the plastic intake manifold to clean impurities on its surface. Through the cleaning component 5 and the separation component 6, the plastic intake manifold can be completely immersed in the cleaning liquid to clean internal impurities. Due to the circulation of the cleaning liquid, the turbine structure 52 rotates, synchronously rotating the cleaning roller 53 to clean the plastic intake manifold, thus preventing impurities from clogging the plastic intake manifold and affecting the accuracy of the sealing performance test.
[0021] In this embodiment of the invention, during use, the plastic intake manifold is connected and fixed to the fixing rope 24. The electric telescopic column 22 is energized to move the intake manifold, energizing the water pump structure 31. The cleaning liquid inside the main body 1 is detected and sprayed out from the nozzle structure 34 through the fixing water pipe 32 and fixing pipe 33 to rinse the surface of the plastic intake manifold. Then, the height of the intake manifold is adjusted so that it is completely immersed in the cleaning liquid. The liquid flow rotates the turbine structure 52, causing the cleaning roller 53 to rotate and clean the surface of the intake manifold. The adsorbed impurities are effectively treated, and during liquid flow, the cleaned impurities are filtered through the adsorption filter plate 62 and the separation filter plate 63 to prevent impurities from clogging or re-contaminating the intake manifold. Afterward, the intake manifold is pulled up and the liquid is dried by the dryer 13. The mounting head 27 is connected to the intake manifold, and the different air outlets of the intake manifold are sealed and blocked. The air pump structure 25 is powered on to supply gas, and the intake manifold completely immersed in the liquid is observed to see if any air bubbles are generated, thereby testing its sealing performance.
[0022] like Figure 1 As shown, in a further embodiment of this utility model, a drain plug 11 is rotatably connected to the outer wall of the detection body 1, and a support plate 12 is fixedly connected to the outer wall of the detection body 1. A dryer 13 is fixedly connected to the end face of the support plate 12. This allows the water used to clean the intake manifold to be drained, and also facilitates the drying of the cleaned plastic intake manifold, thereby preventing water stains from remaining in the intake manifold and causing corrosion.
[0023] like Figure 2 As shown in the figure, as a further embodiment of the present invention, the support component 2 includes a mounting plate 21 fixedly connected to the detection body 1. An electric telescopic column 22 is fixedly connected to the end face of the mounting plate 21. A fixing plate 23 is installed on the end face of the electric telescopic column 22. A fixing rope 24 is fixedly connected to the end face of the fixing plate 23. An air pump structure 25 is fixedly connected to the free end of the fixing plate 23. A fixing hose 26 is fixedly connected to the end face of the air pump structure 25. An installation head 27 is fixedly connected to the end face of the fixing hose 26. The plastic intake manifold can be fixed and its height adjusted so that it is immersed in the cleaning liquid. Furthermore, the gas inside the dried plastic intake manifold can be discharged to test its sealing performance.
[0024] like Figure 2 and Figure 3As shown, in a further embodiment of this utility model, the free end of the water pump structure 31 is fixedly connected to the detection body 1, the outer wall of the fixed water pipe 32 is fixedly connected to the detection body 1, and the free end of the fixed pipe 33 is fixedly connected to the detection body 1; the force of the fixed pipe 33 can make the cleaning liquid inside the detection body 1 circulate, thereby avoiding the waste of cleaning liquid and saving the cost of testing the sealing performance of the plastic intake manifold.
[0025] like Figure 4 As shown, in a further embodiment of this utility model, the end face and free end of the cleaning shaft 51 are rotatably connected to the detection body 1, and the turbine structure 52 and the cleaning roller 53 are rotatably connected to the detection body 1 through the cleaning shaft 51; while the cleaning liquid is circulating, the turbine structure 52 and the cleaning roller 53 are rotated by the force of the liquid flow, thereby contacting and cleaning the surface of the plastic intake manifold.
[0026] like Figure 4 As shown in the figure, as a further embodiment of the present invention, the end face of the separation box 61 is fixedly connected to the detection body 1, the diameter of the hole opened on the end face of the separation filter plate 63 is smaller than the diameter of the hole opened on the end face of the filter plate structure 4, and the interior of the adsorption filter plate 62 is provided with activated carbon adsorbent; it can filter impurities in the cleaning liquid, thereby preventing impurities that fall off the plastic intake manifold during cleaning from re-entering the intake manifold, and thus achieving a good cleaning effect.
[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for testing the sealing performance of a plastic intake manifold, characterized in that, The device includes a detection body (1), a support assembly (2), a cleaning assembly (3), a cleaning assembly (5), and a separation assembly (6); the cleaning assembly (3) includes a water pump structure (31), a fixed water pipe (32) is fixedly connected to the end face of the water pump structure (31), a fixed pipe (33) is fixedly connected to the end face of the fixed water pipe (32), a nozzle structure (34) is rotatably connected to the end face of the fixed pipe (33), a filter plate structure (4) is fixedly connected to the inner wall of the detection body (1), the cleaning assembly (5) includes a cleaning shaft (51), a turbine structure (52) and a cleaning roller (53) are fixedly connected to the outer wall of the cleaning shaft (51), and the separation assembly (6) includes a separation box (61), an adsorption filter plate (62) and a separation filter plate (63) are installed on the end face of the separation box (61).
2. The plastic intake manifold sealing performance testing device according to claim 1, characterized in that, The outer wall of the detection body (1) is rotatably connected to a drain plug (11), and the outer wall of the detection body (1) is also fixedly connected to a support plate (12), and the end face of the support plate (12) is fixedly connected to a dryer (13).
3. The plastic intake manifold sealing performance testing device according to claim 1, characterized in that, The support assembly (2) includes a mounting plate (21) fixedly connected to the detection body (1). An electric telescopic column (22) is fixedly connected to the end face of the mounting plate (21). A fixing plate (23) is installed on the end face of the electric telescopic column (22). A fixing rope (24) is fixedly connected to the end face of the fixing plate (23). An air pump structure (25) is fixedly connected to the free end of the fixing plate (23). A fixing hose (26) is fixedly connected to the end face of the air pump structure (25). An installation head (27) is fixedly connected to the end face of the fixing hose (26).
4. The plastic intake manifold sealing performance testing device according to claim 1, characterized in that, The free end of the water pump structure (31) is fixedly connected to the detection body (1), the outer wall of the fixed water pipe (32) is fixedly connected to the detection body (1), and the free end of the fixed pipe (33) is fixedly connected to the detection body (1).
5. The plastic intake manifold sealing performance testing device according to claim 1, characterized in that, The end face and free end of the cleaning shaft (51) are rotatably connected to the detection body (1), and the turbine structure (52) and the cleaning roller (53) are rotatably connected to the detection body (1) through the cleaning shaft (51).
6. The plastic intake manifold sealing performance testing device according to claim 1, characterized in that, The end face of the separation box (61) is fixedly connected to the detection body (1). The diameter of the hole on the end face of the separation filter plate (63) is smaller than the diameter of the hole on the end face of the filter plate structure (4). The adsorption filter plate (62) is provided with activated carbon adsorbent.