Detection device for terminal assembly

By designing an automated terminal assembly testing device, the problems of unstable testing accuracy and low efficiency caused by reliance on manual operation in existing technologies have been solved, achieving efficient and safe terminal assembly testing.

CN223650316UActive Publication Date: 2025-12-09TIANJIN JINLEFENG HARDWARE PARTS CO LTD
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Patent Information

Application Number
CN202423143219.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-09
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing terminal assembly testing devices rely on manual operation, resulting in unstable testing accuracy, low efficiency, and safety hazards.

Method used

An automated testing device was designed, comprising a support plate, a feeding hopper, a pusher plate, an electric slide rail, a tensile testing module, buttons, a display device, an electric clamp, and sensors. This device enables automated feeding, loading, and testing of terminal components, and achieves automated testing through the electric clamp and sensors.

Benefits of technology

It has enabled automated testing of terminal assemblies, improved testing accuracy and efficiency, reduced labor costs, and enhanced operational safety and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a detection device, in particular to a detection device for a terminal assembly, which comprises a support plate, a blanking hopper, a push plate, a first electric slide rail, a tension detection module and the like. The top of the supporting plate is provided with a tension detection module, the tension detection module is provided with a button and a display device, the button and the display device are electrically connected with the tension detection module, one side of the tension detection module is provided with a first electric clamp, and the first electric clamp is provided with a tension sensor; a second electric clamp is arranged on the side, away from the tension detection module, of the supporting plate. According to the utility model, through automatic parts such as the first electric slide rail and the push plate, automatic feeding of the terminal assembly is realized, manual intervention is effectively reduced, and labor cost is reduced.
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Description

Technical Field

[0001] This utility model relates to a testing device, and more particularly to a testing device for terminal assemblies. Background Technology

[0002] A terminal assembly is an electrical connection component consisting of terminals and related accessories, typically used for connections and transmissions between circuits. Terminals, as its core component, are usually made of conductive materials and have standardized dimensions and performance requirements to facilitate circuit connection.

[0003] Existing terminal assembly testing equipment typically relies on manual operation in the terminal assembly testing and unloading process. This method is not only time-consuming and labor-intensive, but also easily affected by human factors, resulting in unstable testing accuracy, low production efficiency, and increased safety hazards during operation.

[0004] Therefore, it is necessary to design a detection device for terminal assemblies. Utility Model Content

[0005] In order to overcome the shortcomings of existing terminal assembly testing devices that rely heavily on manual feeding, resulting in low testing efficiency, the technical problem of this utility model is to provide a testing device for terminal assemblies.

[0006] Technical Solution: A testing device for terminal assemblies includes a support plate, a hopper, a push plate, a first electric slide rail, a tensile testing module, a button, a display device, a first electric clamp, a tensile sensor, and a second electric clamp. The tensile testing module is mounted on the top of the support plate, and a button and a display device are provided on the tensile testing module. Both the button and the display device are electrically connected to the tensile testing module. The first electric clamp is mounted on one side of the tensile testing module, and a tensile sensor is provided on the first electric clamp. The second electric clamp is located on the side of the support plate away from the tensile testing module. The hopper is fixedly connected to the support plate, and the first electric slide rail is mounted on the side wall of the hopper. The slider of the first electric slide rail is fixedly connected to the push plate.

[0007] In one embodiment, a collection frame for collecting terminals is fixedly connected to one side of the support plate.

[0008] In one embodiment, a support foot is fixedly connected to the bottom of the support plate.

[0009] In one embodiment, a cover plate for sealing the hopper is rotatably connected to the top of the hopper.

[0010] In one embodiment, a second electric slide rail is installed at the location of the second electric clamp on the support plate, and the slider of the second electric slide rail is fixedly connected to the second electric clamp.

[0011] In one embodiment, a third electric slide rail is installed at the bottom of the support plate, and the slider of the third electric slide rail is fixedly connected to a push rod.

[0012] Beneficial effects: 1. This utility model realizes automatic feeding of terminal components through automated components such as the first electric slide rail and push plate, which effectively reduces manual intervention and lowers labor costs.

[0013] 2. The 180-degree outward flip cover design allows the hopper to be opened for feeding, simplifying the feeding process and ensuring that the terminal components will not fall off during testing, thus improving the convenience and safety of operation.

[0014] 3. The design of the collection box allows for the centralized collection of tested terminal components, facilitating subsequent processing and improving work efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a three-dimensional structural cross-sectional view of the funnel and cover plate of this utility model.

[0017] Figure 3 This is a three-dimensional structural diagram of the first electric clamp and electric slide rail of this utility model.

[0018] Figure 4 This is a three-dimensional structural cross-sectional view of the support plate and collection frame of this utility model.

[0019] The markings in the diagram are as follows: 1-support foot, 2-support plate, 3-collection frame, 4-feeding hopper, 401-cover plate, 402-push plate, 403-first electric slide rail, 5-tension detection module, 501-button, 502-display device, 6-first electric clamp, 601-tension sensor, 7-second electric clamp, 701-second electric slide rail, 8-push rod, 801-third electric slide rail. Detailed Implementation

[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.

[0021] Example: A testing device for terminal assemblies, such as Figure 1-4As shown, the device includes a support plate 2, a hopper 4, a push plate 402, a first electric slide rail 403, a tension detection module 5, a button 501, a display device 502, a first electric clamp 6, a tension sensor 601, and a second electric clamp 7. The tension detection module 5 is mounted on the top of the support plate 2. The tension detection module 5 is equipped with a button 501 and a display device 502, both of which are electrically connected to the tension detection module 5. The first electric clamp 6 is mounted on one side of the tension detection module 5, and a tension sensor 601 is mounted on the first electric clamp 6. The side of the support plate 2 away from the tension detection module 5 is equipped with a first electric clamp 7. Two electric clamps 7, a support plate 2 is fixedly connected to a hopper 4, a first electric slide rail 403 is installed on the side wall of the hopper 4, and a push plate 402 is fixedly connected to the slider of the first electric slide rail 403. Here, a support foot 1 is fixedly connected to the bottom of the support plate 2. When the first electric slide rail 403 is started, the first electric slide rail 403 drives the slider to move intermittently to the neck of the hopper 4. The slider driven by the first electric slide rail 403 drives the push plate 402 to move intermittently to the neck of the hopper 4. Then the push plate 402 pushes the terminal components in the hopper 4 to move, so that the terminal components in the hopper 4 can be discharged one by one from the neck of the hopper 4.

[0022] like Figure 1 , Figure 2 and Figure 4 As shown, a collection frame 3 for collecting terminals is fixedly connected to one side of the support plate 2, and a cover plate 401 for sealing the hopper 4 is rotatably connected to the top of the hopper 4. Here, the design of the collection frame 3 makes it convenient for the testing personnel to collect the terminal components after testing, which facilitates the subsequent centralized processing of the terminal components. At the same time, the design of the cover plate 401 allows it to be flipped outward 180 degrees during feeding, so that the cover plate 401 is no longer in contact with the hopper 4, and the cover plate 401 releases the seal on the hopper 4, thereby opening the hopper 4. Then, the cover plate 401 is flipped back to the initial position so that the cover plate 401 seals the hopper 4 again, which helps to prevent the terminal components from falling off.

[0023] like Figure 3 As shown, the support plate 2 is provided with a second electric clamp 7 and a second electric slide rail 701 is installed thereon. The slider of the second electric slide rail 701 is fixedly connected to the second electric clamp 7. Here, when the second electric slide rail 701 is started, the second electric slide rail 701 drives the slider to slide outward, and the slider of the second electric slide rail 701 drives the second electric clamp 7 to move outward.

[0024] like Figure 4As shown, a third electric slide rail 801 is installed at the bottom of the support plate 2. The slider of the third electric slide rail 801 is fixedly connected to the push rod 8. Here, after the device completes the detection of the terminal assembly, the third electric slide rail 801 is activated. The third electric slide rail 801 drives the slider to slide inward. The slider of the third electric slide rail 801 drives the push rod 8 to move inward. During the inward movement, the push rod 8 pushes the terminal assembly, causing the terminal assembly to move inward and fall into the collection box 3. This effectively reduces manual intervention and thus reduces labor costs.

[0025] This device is used to test the tensile strength of terminal assemblies. It uses a 180-degree outward-flipping cover plate 401 to remove it from contact with the hopper 4, thus opening the hopper 4. The terminal assemblies are then laid flat inside the hopper 4. After completion, the cover plate 401 is flipped back to its initial position to seal the hopper 4 again, preventing the terminal assemblies from falling out. Then, the first electric slide rail 403 is activated, driving a slider to intermittently move towards the neck of the hopper 4. This slider, driven by the first electric slide rail 403, causes the push plate 402 to intermittently move towards the neck of the hopper 4, thereby pushing the terminal assemblies inside the hopper 4 to move, allowing them to be discharged one by one from the neck of the hopper 4. When the terminal assembly falls from the hopper 4 between the two clamping plates of the first electric clamp 6 and the second electric clamp 7, the first electric clamp 6 and the second electric clamp 7 are activated. The clamping plates of the first electric clamp 6 and the second electric clamp 7 move closer to each other and clamp the terminal assembly, thereby fixing the terminal assembly. Then, the second electric slide rail 701 is activated, driving the slider to slide outward. The slider of the second electric slide rail 701 drives the second electric clamp 7 to move outward. The outward movement of the second electric clamp 7 applies an outward pulling force to the terminal assembly and the first electric clamp 6 that clamps the terminal assembly. At this time, the tension sensor 601 installed on the first electric clamp 6 generates a corresponding electrical signal according to the force on the first electric clamp 6 and transmits the electrical signal to the tension detection module 5. Then, the tension detection module 5 integrates the received electrical signal data through its built-in processor and displays the sorted data through the display device 502, so that the testing personnel can intuitively understand the test results of the terminal assembly. After that, the first electric clamp 6 and the second electric clamp 7 release the terminal assembly, and the device completes the testing work.

[0026] It should be understood that the above description is for illustrative purposes only and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.

Claims

1. A testing device for terminal assemblies, comprising a support plate (2), a tensile testing module (5), a button (501), and a display device (502), wherein the tensile testing module (5) is mounted on the top of the support plate (2), and the button (501) and the display device (502) are provided on the tensile testing module (5), and both the button (501) and the display device (502) are electrically connected to the tensile testing module (5), characterized in that, It also includes a hopper (4), a push plate (402), a first electric slide rail (403), a first electric clamp (6), a tension sensor (601), and a second electric clamp (7). The first electric clamp (6) is installed on one side of the tension detection module (5), and the tension sensor (601) is installed on the first electric clamp (6). The second electric clamp (7) is installed on the side of the support plate (2) away from the tension detection module (5). The hopper (4) is fixedly connected to the support plate (2). The first electric slide rail (403) is installed on the side wall of the hopper (4), and the push plate (402) is fixedly connected to the slider of the first electric slide rail (403).

2. A detection device for terminal assemblies according to claim 1, characterized in that, A collection frame (3) for collecting terminals is fixedly connected to one side of the support plate (2).

3. A detection device for terminal assemblies according to claim 2, characterized in that, The bottom of the support plate (2) is fixedly connected to the support foot (1).

4. A detection device for terminal assemblies according to claim 3, characterized in that, The top of the hopper (4) is rotatably connected to a cover plate (401) for sealing the hopper (4).

5. A detection device for terminal assemblies according to claim 4, characterized in that, The support plate (2) is provided with a second electric clamp (7) and a second electric slide rail (701) is installed thereon. The slider of the second electric slide rail (701) is fixedly connected to the second electric clamp (7).

6. A detection device for terminal assemblies according to claim 5, characterized in that, The bottom of the support plate (2) is equipped with a third electric slide rail (801), and the slider of the third electric slide rail (801) is fixedly connected to a push rod (8).