Disc mold testing machine for testing surface adhesiveness

By setting up a material adjustment adsorption component and an adhesion material auxiliary testing component, the problem that the disc molding machine could not adapt to materials of different sizes was solved, achieving stable adsorption and convenient testing.

CN223650350UActive Publication Date: 2025-12-09JINJIANG JUJIE MOULD CO LTD
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Patent Information

Application Number
CN202422789279.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-12-09
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing disc molding machines cannot be adjusted to accommodate materials of different sizes, resulting in the clamping device being unable to be stably fixed when processing materials with small areas.

Method used

The material adjustment and adsorption component is set up. By adjusting the position of the vacuum suction cup and cooperating with the lifting disc, it can stably adsorb and fix materials of different sizes. It is also equipped with an auxiliary testing component for adsorption material properties to conduct wear resistance tests.

Benefits of technology

It achieves stable adsorption and fixation of materials of different sizes, improves the flexibility and accuracy of testing, can record and amplify test results, and facilitates the observation of the adhesion and wear resistance of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a disc mold testing machine for testing surface adhesion, which belongs to the technical field of material adhesion wear resistance testing and comprises a mounting frame, a fixing plate, a speed reducing motor, a rotating shaft, a disc, a rotating grinding disc, a material adjusting and adsorbing component and an adhesion material auxiliary testing component. The fixing plate is fixedly mounted in the mounting frame, the gear motor is fixedly mounted on the outer surface of the fixing plate, one end of the rotating shaft is rotationally connected into the fixing plate and the disc, the disc is fixedly mounted on the upper portion of the mounting frame, the rotating grinding disc is rotationally connected into the disc, and the material adjusting and adsorbing assembly is arranged on the upper portion of the disc. The attached material property auxiliary testing assembly is installed on the upper portion of the installation frame, the arranged material adjusting and adsorbing assembly enables a vacuum suction cup to conduct adaptive adjustment according to the area size of materials through rotary adjustment, and therefore adsorption and fixation are ensured, and the problem that adjustment cannot be conducted to adapt to materials of different sizes is effectively solved through the improvement.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a disc test mould machine for surface adhesion test belongs to material adhesion wear test technical field. BACKGROUND

[0002] The disc test mould machine is a kind of equipment for material wear resistance test, it assesses the wear resistance of material by simulating the wear condition of material in actual use, this testing machine is based on the interaction between rotating disc and sample, assesses the wear hardness of material by measuring friction and wear amount, it is composed of driving device, sample clamping device, rotating disc etc., widely used in material engineering, and manufacturing industry etc., simultaneously, material needs to be tested whether the wear degree of material reaches standard by disc test mould machine when producing shoe sole.

[0003] Current disc test mould machine cannot be adjusted to adapt to different sizes of material when testing material, which leads to the problem that clamping device cannot stably fix material when processing smaller area material.

[0004] Therefore, a new disc test mould machine for surface adhesion test is provided to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model discloses a disc test mould machine for surface adhesion test, material adjusting adsorption assembly can be adjusted according to the size and width of material, so that material can be more stable in testing.

[0006] The utility model discloses a disc test mould machine for surface adhesion test through following technical scheme, including mounting bracket, fixed plate, speed reducer motor, rotating shaft, disc and rotating millstone, still including material adjusting adsorption assembly and adhering material property auxiliary test subassembly, fixed plate is fixedly installed in the inside of mounting bracket, speed reducer motor is fixedly installed on the outer surface of fixed plate, one end of rotating shaft is rotatably connected in the inside of fixed plate and disc, disc is fixedly installed on the upper portion of mounting bracket, rotating millstone rotatably connects in the inside of disc, one end of rotating shaft is fixedly connected with the back of rotating millstone, material adjusting adsorption assembly is set up on the upper portion of disc, and adhering material property auxiliary test subassembly is installed on the upper portion of mounting bracket.

[0007] Preferably, the motor is turned on to rotate the shaft, which in turn rotates the gear plate and the bevel gear, and the screw rod is rotated when the bevel gear rotates, the material adjusting adsorption assembly includes a lifting disc, a circular groove is formed in the inside of the lifting disc, a gear plate is rotatably connected in the circular groove, a motor is embedded in the lifting disc, and a heat dissipation hole is formed in the inside of the lifting disc.

[0008] Preferably, the square chute is arranged to make the L-shaped moving plate move smoothly, the output end of the motor is fixedly installed with a shaft body, one end of the shaft body is fixedly connected with the back of the gear plate, the inside of the lifting disc is provided with a square chute, the inside of the square chute is rotatably connected with a lead screw, and the top of the lifting disc is fixedly installed with a circular sleeve.

[0009] Preferably, the L-shaped moving plate is arranged to move the vacuum chuck, and the vacuum chuck can be adjusted according to the area of the test material after the vacuum chuck moves, so that the material can be conveniently tested for wear resistance in the subsequent process, the outer surface of the lead screw is screwed with the L-shaped moving plate, the outer surface of the L-shaped moving plate is fixedly installed with the vacuum chuck, one end of the lead screw protruding into the inside of the square chute is fixedly installed with a bevel gear, and the outer surface of the bevel gear is meshed with the outer surface of the gear plate.

[0010] Preferably, the rotating rod is arranged to rotate the rotating plate, the cylinder is arranged to rotate the lifting disc after the rotating plate rotates, and the material property auxiliary test assembly comprises an L-shaped mounting bracket fixedly installed on the upper portion of the mounting bracket, a rotating rod rotatably connected between the inner and outer walls of the L-shaped mounting bracket, a rotating plate fixedly installed on the outer surface of the rotating rod, and a cylinder fixedly installed between the inner and outer walls of the rotating plate.

[0011] Preferably, the cylinder is arranged to drive the lifting disc to ascend and descend after being turned on, the movable end of the cylinder is located in the inside of the circular sleeve, the cylinder and the circular sleeve are rotatably connected with bolts, a fixed side plate is fixedly installed on the side wall of the L-shaped mounting bracket, a servo motor is fixedly installed on the side wall of the fixed side plate, and a first gear is fixedly installed on one end of the L-shaped mounting bracket.

[0012] Preferably, the servo motor is arranged to rotate the transmission shaft body after being turned on, the second gear is arranged to rotate after the transmission shaft body rotates, the first gear is arranged to rotate after the second gear rotates, the rotating rod is arranged to rotate along with the rotation of the first gear, the output end of the servo motor is fixedly installed with a transmission shaft body, one end of the transmission shaft body is fixedly installed with a second gear, and the second gear is meshed with the first gear.

[0013] Preferably, the high-speed camera is arranged to detect the material value on the surface of the material after being turned on, a fixed side plate is fixedly installed on the upper portion of the disc, a rotating plate is rotatably connected in the inside of the fixed plate, a high-speed camera is fixedly installed on the upper portion of the rotating plate, and the rotating plate and the fixed plate are rotatably connected with bolts.

[0014] The utility model discloses the beneficial effect is:

[0015] 1. The material adjusting adsorption assembly is provided, through rotation adjustment, the vacuum chuck is adjusted adaptively according to the area size of material, so as to ensure adsorption fixation, and the improvement effectively alleviates the problem that material cannot be stably fixed due to the failure to adjust to adapt to materials of different sizes.

[0016] 2. The attached material property auxiliary test assembly is provided, after wear resistance test, the material can be conveniently used for subsequent attachment test, the test article can be recorded and enlarged during attachment test, and the like, so that the tester can conveniently observe the sole material after test. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic view of the utility model.

[0018] Figure 2 It is the side view structure schematic view of the utility model.

[0019] Figure 3 It is the plan view structure schematic view of the utility model.

[0020] Figure 4 It is the sectional view structure schematic view of the utility model.

[0021] Figure 5 It is the overall structure schematic view of the utility model. Figure 1 It is the enlarged view of A in the utility model.

[0022] Figure 6 It is the enlarged view of B in the utility model. Figure 4 It is the enlarged view of B in the utility model.

[0023] In the drawing: 1, mounting frame; 2, material adjusting adsorption assembly; 201, lifting disc; 202, gear disc; 203, shaft body; 204, square sliding groove; 205, screw rod; 206, L-shaped moving plate; 207, vacuum chuck; 208, bevel gear; 209, circular sleeve; 3, attached material property auxiliary test assembly; 301, L-shaped mounting frame; 302, rotating rod; 303, rotating plate; 304, air cylinder; 305, bolt; 306, fixed side plate; 307, servo motor; 308, first gear; 309, transmission shaft body; 310, second gear; 311, high-speed camera; 312, fixed side plate; 313, rotating plate; 4, fixed plate; 5, speed reducer motor; 6, rotating shaft; 7, disc; 8, rotating grinding disc. DETAILED DESCRIPTION

[0024] Please refer to Figures 1-6As shown in the figure, a disc test machine for surface adhesion test, including mounting frame 1, fixed plate 4, deceleration motor 5, rotating shaft 6, disc 7 and rotating mill disc 8, also including material adjustment adsorption assembly 2 and adhesion material auxiliary test assembly 3, fixed plate 4 is fixedly installed in the inside of mounting frame 1, deceleration motor 5 is fixedly installed on the outer surface of fixed plate 4, one end of rotating shaft 6 is rotatably connected in the inside of fixed plate 4 and disc 7, disc 7 is fixedly installed on the upper part of mounting frame 1, rotating mill disc 8 is rotatably connected in the inside of disc 7, one end of rotating shaft 6 is fixedly connected with the back of rotating mill disc 8, material adjustment adsorption assembly 2 is arranged on the upper part of disc 7, adhesion material auxiliary test assembly 3 is installed on the upper part of mounting frame 1, the material adjustment adsorption assembly 2 arranged in the way of adjusting adsorption, so that the smaller area of the material can also be stably tested, so that the overall flexibility of the device is higher to reduce the trouble of limited material area.

[0025] As Figures 2-5 shown, material adjustment adsorption assembly 2 includes lifting disc 201, circular groove is opened in the inside of lifting disc 201, gear disc 202 is rotatably connected in the inside of circular groove, motor is embedded in lifting disc 201, heat dissipation hole is opened in the inside of lifting disc 201, shaft body 203 is fixedly installed on the output end of motor, one end of shaft body 203 is fixedly connected with the back of gear disc 202, square sliding slot 204 is opened in the inside of lifting disc 201, screw rod 205 is rotatably connected in the inside of square sliding slot 204, circular sleeve 209 is fixedly installed on the top of lifting disc 201, L-shaped moving plate 206 is screwed on the outer surface of screw rod 205, vacuum chuck 207 is fixedly installed on the outer surface of L-shaped moving plate 206, taper gear 208 is fixedly installed on one end of screw rod 205 protruding from the inside of square sliding slot 204, the outer surface of taper gear 208 is engaged with the outer surface of gear disc 202, the tester puts the material to be tested on rotating mill disc 8, at this time the motor is started to make shaft body 203 rotate, gear disc 201 rotates with shaft body 203, taper gear 208 rotates with gear disc 201, when taper gear 208 rotates, screw rod 205 rotates, L-shaped moving plate 206 moves when screw rod 205 rotates, vacuum chuck 207 adjusts the position when L-shaped moving plate 206 moves, so that the fixed adsorption capacity is adjusted according to the size of the material area, thereby relieving the problem that the clamping device cannot stably fix the material when processing the material with small area, when the adsorption position adjustment is completed, at this time the cylinder 304 is started, the lifting disc 201 is driven downward with the opening of the cylinder 304, the L-shaped moving plate 206 moves downward when the lifting disc 201 moves downward, the vacuum chuck 207 fixes and adsorbs the shoe sole material placed on the rotating mill disc 8 when the L-shaped moving plate 206 moves downward.

[0026] As Figures 1-6 shown, the attached material property auxiliary test assembly 3 comprises an L-shaped mounting bracket 301 fixedly installed on the upper part of the mounting bracket 1, a rotating rod 302 rotatably connected between the inner and outer walls of the L-shaped mounting bracket 301, a rotating plate 303 fixedly installed on the outer surface of the rotating rod 302, a pneumatic cylinder 304 fixedly installed between the inner and outer walls of the rotating plate 303, the movable end of the pneumatic cylinder 304 located inside the circular sleeve 209, a bolt 305 rotatably connected between the pneumatic cylinder 304 and the circular sleeve 209, a fixed side plate 306 fixedly installed on the side wall of the L-shaped mounting bracket 301, a servo motor 307 fixedly installed on the side wall of the fixed side plate 306, a first gear 308 fixedly installed on one end of the L-shaped mounting bracket 301, a transmission shaft body 309 fixedly installed on the output end of the servo motor 307, a second gear 310 fixedly installed on one end of the transmission shaft body 309, the second gear 310 and the first gear 308 meshing with each other, a fixed side plate 312 fixedly installed on the upper part of the disc 7, a rotating plate 313 rotatably connected inside the fixed side plate 312, a high-speed camera 311 fixedly installed on the upper part of the rotating plate 313, a bolt rotatably connected between the rotating plate 313 and the fixed side plate 312, after the completion of the fixed adsorption, the test preparation work is completed, the deceleration motor 5 is turned on to make the rotating shaft 6 rotate, the rotating of the rotating shaft 6 makes the rotating grinding disc 8 rotate to wear the sole material, when the test time is up, the deceleration motor 5 is turned off, after the motor is turned off, the pneumatic cylinder 304 is turned on again to drive the lifting disc 201 to move upwards, the upward movement of the lifting disc 201 makes the vacuum suction cup 207 drive the material after the test to move upwards for resetting, after the resetting is completed, the servo motor 307 is turned on to make the transmission shaft body 309 rotate, the rotation of the transmission shaft body 309 makes the second gear 310 rotate, the rotation of the second gear 310 makes the first gear 309 rotate, the rotation of the first gear 309 makes the rotating rod 302 rotate, the rotating plate 303 rotates, the pneumatic cylinder 304 rotates, the lifting disc 201 rotates, the rotation of the lifting disc 201 makes it drive the material after the wear test towards the high-speed camera 311 for magnification observation and subsequent test content shooting, after the angle adjustment is completed, the adhesive tape is stuck on the surface of the material to be measured for three minutes, then the adhesive tape is torn off to observe the adhesive material of the outer material to obtain the overall toughness and adhesion of the material.

[0027] The basic principle and main features of the present application and the advantages of the utility model are shown and described above, and the skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed utility model, and the scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A disc test rig for surface adhesion testing, comprising a mounting frame (1), a fixed plate (4), a reduction motor (5), a rotating shaft (6), a disc (7) and a rotating grinding disc (8), characterized in that: Also include material adjustment adsorption assembly (2) and attached material nature auxiliary test assembly (3), the fixed plate (4) is fixedly installed in the inside of the mounting bracket (1), the deceleration motor (5) is fixedly installed on the outer surface of the fixed plate (4), one end of the rotating shaft (6) is rotatably connected in the inside of the fixed plate (4) and the disc (7), the disc (7) is fixedly installed on the upper portion of the mounting bracket (1), the rotating millstone (8) is rotatably connected in the inside of the disc (7), one end of the rotating shaft (6) is fixedly connected with the back of the rotating millstone (8), the material adjustment adsorption assembly (2) is arranged on the upper portion of the disc (7), and the attached material nature auxiliary test assembly (3) is installed on the upper portion of the mounting bracket (1).

2. The disc tester for surface adhesion testing of claim 1, wherein: The material adjustment adsorption assembly (2) includes a lifting disc (201), a circular groove is formed in the inside of the lifting disc (201), a gear disc (202) is rotatably connected in the inside of the circular groove, a motor is embedded in the lifting disc (201), and a heat dissipation hole is formed in the inside of the lifting disc (201).

3. The disc tester for surface adhesion testing of claim 2, wherein: The output end of the motor is fixedly installed with a shaft body (203), one end of the shaft body (203) is fixedly connected with the back of the gear disc (202), a square sliding groove (204) is formed in the inside of the lifting disc (201), a lead screw (205) is rotatably connected in the inside of the square sliding groove (204), and a circular sleeve (209) is fixedly installed on the top of the lifting disc (201).

4. The disc test rig for surface adhesion testing according to claim 3, characterized in that: The outer surface of the lead screw (205) is screwed with an L-shaped moving plate (206), the outer surface of the L-shaped moving plate (206) is fixedly installed with a vacuum chuck (207), one end of the lead screw (205) protruding from the inside of the square sliding groove (204) is fixedly installed with a bevel gear (208), and the outer surface of the bevel gear (208) is engaged with the outer surface of the gear disc (202).

5. The disc test rig for surface adhesion testing of claim 1, wherein: The attached material nature auxiliary test assembly (3) includes an L-shaped mounting bracket (301) fixedly installed on the upper portion of the mounting bracket (1), a rotating rod (302) is rotatably connected between the inner and outer walls of the L-shaped mounting bracket (301), the outer surface of the rotating rod (302) is fixedly installed with a rotating plate (303), and the inner and outer walls of the rotating plate (303) are fixedly installed with an air cylinder (304).

6. The disc test rig for surface adhesion testing according to claim 5, characterized in that: The movable end of the air cylinder (304) is located in the inside of the circular sleeve (209), a bolt (305) is rotatably connected between the air cylinder (304) and the circular sleeve (209), a fixed side plate (306) is fixedly installed on the side wall of the L-shaped mounting bracket (301), a servo motor (307) is fixedly installed on the side wall of the fixed side plate (306), and one end of the L-shaped mounting bracket (301) is fixedly installed with a first gear (308).

7. The disc test rig for surface adhesion testing according to claim 6, characterized in that: The output end of the servo motor (307) is fixedly installed with a transmission shaft body (309), one end of the transmission shaft body (309) is fixedly installed with a second gear (310), and the second gear (310) is engaged with the first gear (308).

8. The disc test rig for surface adhesion testing according to claim 7, characterized in that: The upper portion of the disc (7) is fixedly installed with a fixed side plate (312), the inside of the fixed side plate (312) is rotationally connected with a rotating plate (313), the upper portion of the rotating plate (313) is fixedly installed with a high-speed camera (311), and the rotating plate (313) and the fixed side plate (312) are rotationally connected with a bolt.