Detection device for stainless steel hoop production and processing
By designing an automated stainless steel clamp testing device, the problem of low testing efficiency in existing technologies has been solved, realizing automated clamp fixing and testing, and improving testing efficiency and comprehensiveness.
Patent Information
- Application Number
- CN202423016161.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing technologies for inspecting stainless steel clamps are inefficient, requiring handheld CCD cameras to inspect each one individually, resulting in low overall efficiency.
A testing device for the production and processing of stainless steel clamps was designed, including a base, a rotating shaft, a drive assembly, a rotating rod, a placement plate, a fixing assembly, and a CCD acquisition camera. The drive assembly drives the rotating shaft and rotating rod to rotate, thereby realizing the automated fixing and testing of the clamps. Combined with the CCD acquisition camera, image acquisition and processing are performed to determine the cracks and defects of the clamps.
It enables automated fixing and inspection of clamps, improving inspection efficiency and comprehensiveness, and reducing the need for manual operation.
Smart Images

Figure CN223650472U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of stainless steel clamps, and more specifically, to a testing device for the production and processing of stainless steel clamps. Background Technology
[0002] A clamp is a connecting device used to connect grooved pipe fittings, valves, and pipeline accessories. It is used to tighten quick-connect couplings. These couplings typically include gaskets made of rubber, silicone, or PTFE. They offer good performance, high sealing, and easy installation.
[0003] The product's structure can be referenced from a stainless steel clamp disclosed in Chinese Patent Document No. 20222192239, which includes two stainless steel clamp rings, one end of which is connected to a hinge. The stainless steel clamp also includes: a first support member and a second support member, respectively connected to the outer sides of the two stainless steel clamp rings away from the hinge; a rolling bearing mounted on the surface of the first support member, with a rotating component connected inside the rolling bearing, one end of which is connected to a limiting component. This utility model, by setting up the first support member, the second support member, the rolling bearing, the rotating component, the limiting component, the groove, the anti-displacement protrusion, and the anti-displacement groove, allows for quick and convenient stable connection or disassembly of two stainless steel clamp rings without the need for other auxiliary fixing tools, thus improving the practicality of the stainless steel clamp.
[0004] However, in this patent, the clamps are inspected by hand using a CCD camera, which is inefficient.
[0005] A testing device for the production and processing of stainless steel clamps is now provided. Utility Model Content
[0006] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0007] To address the technical problems mentioned in the background section, some embodiments of this application provide a testing device for the production and processing of stainless steel clamps, comprising: a base; a mounting base located above the base; a rotating shaft rotatably mounted on the base and fixedly connected to the mounting base; a driving assembly disposed on the base for driving the rotating shaft to rotate; multiple rotating rods rotatably mounted on the mounting base in a uniform circumferential direction; a placement plate fixedly connected to the top of the rotating rods; a fixing assembly disposed on the placement plate for fixing the stainless steel clamps; a mounting rod fixedly connected to the base; and a CCD acquisition camera disposed on the mounting rod.
[0008] When it is necessary to fix the clamps, the clamps can be placed on the placement plate. Then, the knob can be turned, which will cause the adjusting screw to rotate, thereby lowering the fixing plate. Under the action of the limit rod, the stability of the movement of the fixing plate is further improved. Then, the fixing plate can clamp and fix the clamps, and the protective pad can protect the clamps. Then, the CCD acquisition camera and drive motor can be started. The CCD acquisition camera will acquire images of the clamps. Based on the results of image processing, it can be determined whether there are cracks or defects on the clamps. The CCD acquisition camera is existing technology. At the same time, the drive motor rotates, which drives the first gear to rotate, which in turn drives the second gear to rotate, which in turn drives the shaft to rotate the mounting base. This causes multiple clamps to rotate and be inspected in sequence, thereby improving work efficiency. At the same time, when the rotating rod revolves, under the action of the third and fourth gears, the rotating rod rotates on its own axis, which in turn causes the placement plate to rotate, which in turn causes the clamps to rotate, thereby improving the comprehensiveness of clamp inspection.
[0009] Furthermore, the drive assembly includes a drive motor, which is fixedly connected to the base, and a first gear is fixedly connected to the output shaft of the drive motor, and a second gear is fixedly connected to the rotating shaft, wherein the first gear meshes with the second gear.
[0010] Furthermore, the fixing component includes a fixing plate, which is disposed above the placement tray, and limit strips are fixed to both ends of the fixing plate. The limit strips pass through the placement tray and are slidably installed with the placement tray. An adjustment component is provided on the placement tray.
[0011] Furthermore, the adjustment assembly includes an adjustment screw, which is rotatably mounted on the placement plate. A connecting piece is fixedly connected to the limiting strip, and the adjustment screw is threadedly connected to the connecting piece.
[0012] Furthermore, a knob is fixed to the top of the adjusting screw.
[0013] Furthermore, a limiting rod is fixedly connected to the placement tray, the limiting rod passes through the connecting piece, and the limiting rod and the connecting piece are slidably installed.
[0014] Furthermore, a protective pad is fixed to one end of the fixing plate near the placement plate.
[0015] Furthermore, a third gear is fixedly connected to the bottom of the rotating rod, a connecting rod is fixedly connected to the base, and a fourth gear is fixedly connected to the connecting rod. The rotating shaft passes through the fourth gear, and the third gear meshes with the fourth gear.
[0016] Furthermore, the limiting rod is cylindrical.
[0017] Furthermore, four omnidirectional wheels are fixed to the bottom of the base, and the four omnidirectional wheels are arranged in a matrix.
[0018] The beneficial effect of this application is that it provides a testing device for the production and processing of stainless steel clamps. Attached Figure Description
[0019] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0020] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0021] In the attached diagram:
[0022] Figure 1 This is an overall schematic diagram based on an embodiment of this application;
[0023] Figure 2 It is a schematic diagram of a three-dimensional structure;
[0024] Figure 3 It is a sectional view;
[0025] Figure 4 yes Figure 3 Enlarged view of part A;
[0026] Figure 5 yes Figure 3 Enlarged view of part B.
[0027] Figure label:
[0028] 1. Base; 2. Casters; 3. Mounting rod; 4. CCD camera; 5. Placement tray; 6. Mounting base; 7. Rotating rod; 8. Fourth gear; 9. Third gear; 10. Fixing plate; 11. Knob; 12. Adjusting screw; 13. Limiting rod; 14. Connecting piece; 15. Rotating shaft; 16. Second gear; 17. Drive motor; 18. First gear; 19. Protective pad; 20. Connecting rod; 21. Limiting strip. Detailed Implementation
[0029] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0030] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0031] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0032] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0033] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0034] Reference Figure 1-5 A testing device for the production and processing of stainless steel clamps includes: a base 1, a mounting base 6, a rotating shaft 15, a drive assembly, rotating rods 7, a placement plate 5, a fixing assembly, a mounting rod 3, and a CCD camera 4. The mounting base 6 is located above the base 1. The rotating shaft 15 is rotatably mounted on the base 1 and fixedly connected to the mounting base 6. The drive assembly is located on the base 1 and is used to drive the rotating shaft 15 to rotate. Multiple rotating rods 7 are provided and are circumferentially and uniformly mounted on the mounting base 6. The placement plate 5 is fixedly connected to the top of the rotating rods 7. The fixing assembly is located on the placement plate 5 and is used to fix the stainless steel clamps. The mounting rod 3 is fixedly connected to the base 1. The CCD camera 4 is mounted on the mounting rod 3.
[0035] The drive assembly includes a drive motor 17, which is fixedly connected to the base 1. A first gear 18 is fixedly connected to the output shaft of the drive motor 17, and a second gear 16 is fixedly connected to the rotating shaft 15. The first gear 18 and the second gear 16 mesh.
[0036] The fixing component includes a fixing plate 10, which is positioned above the placement tray 5. Limiting strips 21 are fixed to both ends of the fixing plate 10. The limiting strips 21 pass through the placement tray 5 and are slidably installed with the placement tray 5. An adjustment component is provided on the placement tray 5.
[0037] The adjustment assembly includes an adjustment screw 12, which is rotatably mounted on the placement plate 5. A connecting piece 14 is fixedly connected to the limiting strip 21, and the adjustment screw 12 is threadedly connected to the connecting piece 14. A knob 11 is fixedly connected to the top of the adjustment screw 12.
[0038] A limiting rod 13 is fixedly attached to the placement tray 5. The limiting rod 13 passes through the connecting piece 14, and the limiting rod 13 and the connecting piece 14 are slidably installed. A protective pad 19 is fixedly attached to one end of the fixing plate 10 near the placement tray 5.
[0039] A third gear 9 is fixedly connected to the bottom of the rotating rod 7. A connecting rod 20 is fixedly connected to the base 1, and a fourth gear 8 is fixedly connected to the connecting rod 20. The rotating shaft 15 passes through the fourth gear 8, and the third gear 9 meshes with the fourth gear 8. The limiting rod 13 is cylindrical. Four universal wheels 2 are fixedly connected to the bottom of the base 1, and the four universal wheels 2 are arranged in a matrix.
[0040] Working process: When it is necessary to fix the clamp, the clamp can be placed on the placement plate 5. Then, the knob 11 can be turned, which will cause the adjusting screw 12 to rotate, thereby lowering the fixing plate 10. Under the action of the limit rod 13, the stability of the movement of the fixing plate 10 is further improved. Then, the fixing plate 10 can clamp and fix the clamp. Under the action of the protective pad 19, the clamp is protected. Then, the CCD acquisition camera 4 and the drive motor 17 can be started. The CCD acquisition camera 4 acquires images of the clamp, and the acquired images are processed. The results determine whether there are cracks or defects on the clamps. The CCD acquisition camera 4 is existing technology. At the same time, the drive motor 17 rotates, which drives the first gear 18 to rotate, thereby causing the second gear 16 to rotate, which in turn causes the rotating shaft 15 to drive the mounting base 6 to rotate, thereby causing multiple clamps to rotate and be detected in sequence, thus improving work efficiency. At the same time, when the rotating rod 7 revolves, under the action of the third gear 9 and the fourth gear 8, the rotating rod 7 rotates on its own axis, which causes the placement plate 5 to rotate, thereby causing the clamps to rotate, thus improving the comprehensiveness of the clamp detection.
[0041] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A testing device for the production and processing of stainless steel clamps, comprising: Base; Mounting base, located above the base; The rotating shaft is rotatably mounted on the base, and the rotating shaft is fixedly connected to the mounting base; Its features are: The testing device for the production and processing of stainless steel clamps also includes: The drive assembly, mounted on the base, is used to drive the shaft to rotate. Multiple rotating rods are installed on the mounting base and rotate evenly in the circumference. Place the plate and fix it to the top of the rotating rod; The fixing component is set on the placement tray and secured with stainless steel clamps. The mounting rod is fixed to the base; The CCD acquisition camera is mounted on a pole.
2. The testing device for stainless steel clamp production and processing according to claim 1, characterized in that: The drive assembly includes a drive motor, which is fixedly connected to the base. A first gear is fixedly connected to the output shaft of the drive motor, and a second gear is fixedly connected to the rotating shaft. The first gear meshes with the second gear.
3. The testing device for stainless steel clamp production and processing according to claim 1, characterized in that: The fixing component includes a fixing plate, which is disposed above the placement tray. Limiting strips are fixed to both ends of the fixing plate. The limiting strips pass through the placement tray and are slidably installed with the placement tray. An adjustment component is provided on the placement tray.
4. The testing device for stainless steel clamp production and processing according to claim 3, characterized in that: The adjustment assembly includes an adjustment screw, which is rotatably mounted on the placement plate. A connecting piece is fixedly connected to the limiting strip, and the adjustment screw is threadedly connected to the connecting piece.
5. The testing device for stainless steel clamp production and processing according to claim 4, characterized in that: A knob is fixed to the top of the adjusting screw.
6. The testing device for stainless steel clamp production and processing according to claim 3, characterized in that: A limiting rod is fixedly connected to the placement plate. The limiting rod passes through the connecting piece, and the limiting rod and the connecting piece are slidably installed.
7. The testing device for stainless steel clamp production and processing according to claim 3, characterized in that: A protective pad is fixed to one end of the fixing plate near the placement plate.
8. The testing device for stainless steel clamp production and processing according to claim 1, characterized in that: A third gear is fixed to the bottom of the rotating rod, a connecting rod is fixed to the base, and a fourth gear is fixed to the connecting rod. The rotating shaft passes through the fourth gear, and the third gear meshes with the fourth gear.
9. The testing device for stainless steel clamp production and processing according to claim 6, characterized in that: The limiting rod is cylindrical.
10. The testing device for stainless steel clamp production and processing according to claim 1, characterized in that: The base is fixed to four casters, which are arranged in a matrix.