Waterproof plug wire harness
By using an insulating sleeve and heat-shrink tubing combined with sealant in the connector harness, the problem of connector detachment from the sheath connection post was solved, resulting in better waterproof performance and simplified production.
Patent Information
- Application Number
- CN202522266473.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-10-27
AI Technical Summary
In existing technologies, the connectors and sheath connecting posts of plug-in harnesses are prone to detaching during long-term use, affecting the waterproof performance.
An insulating sleeve is used to wrap the inner core. A terminal assembly is pressed onto one end of the inner core, and an aviation socket is fixed to the other end. It is connected to the aviation socket through a heat shrink tubing to increase the sealing layer. Sealing glue is used to seal the gaps to form a sealed structure.
It improves the waterproof performance of the plug-in harness, simplifies the production process, enhances the overall waterproof effect of the harness, and adapts to a variety of usage scenarios.
Smart Images

Figure CN223651712U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plug-in harness technology, specifically a waterproof plug-in harness. Background Technology
[0002] A plug-in harness provides a medium for power transmission to a certain load source group, and is used to connect two control devices to achieve current conduction.
[0003] In the prior art, such as the application with application number CN201820614982.7, the title is: A waterproof plug-in harness, which includes a plug, a harness and a sheath housing. One end of the plug is a plug interface, and the harness passes through the plug and connects to the plug interface. The other end of the plug is provided with a tubular connecting part, and a fixing part is provided on the outer wall of the connecting part. The sheath housing is an injection molded part, which is disposed on the periphery of the connecting part and the end of the harness by injection molding to connect the plug and the harness.
[0004] However, in the wire harnesses mentioned in the existing technology, the connectors and sheath connecting posts are injection molded during the wire harness production process. Over time, these connections are prone to falling off, affecting the overall waterproof performance of the wire harness. Therefore, it is necessary to design a waterproof plug-in wire harness. Utility Model Content
[0005] The purpose of this invention is to provide a waterproof plug-in harness to solve the problems in the prior art.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A waterproof plug-in harness includes a wire body, which is composed of an insulating sleeve and an inner core, with the insulating sleeve wrapped around the outside of the inner core.
[0008] One end of the inner core is press-fitted with a terminal assembly, and the other end is fixedly provided with an aviation socket. A heat shrink tubing for waterproofing is fitted between the aviation socket and the main body of the wire.
[0009] Furthermore, a sealing layer is provided at the connection between the heat shrink tubing and the aviation socket to enhance the sealing effect.
[0010] Furthermore, the terminal assembly includes terminal one and terminal two, which are respectively connected to the inner core.
[0011] Furthermore, an aviation plug is fixedly provided on the aviation socket.
[0012] Furthermore, the aviation plug is internally equipped with aviation plug copper terminals for connecting to the aviation socket.
[0013] Furthermore, a number tube is fixedly provided at one end of the insulating sleeve.
[0014] The beneficial effects of this utility model are:
[0015] 1. This utility model of waterproof plug-in harness involves assembling an aviation socket after the insulation sleeve of the harness is manufactured. The gap between the harness and the aviation socket is sealed by heat shrink tubing. The addition of a sealing layer can improve the waterproof performance of the socket. No additional injection molding operation is required, and the production is simple.
[0016] 2. This utility model of waterproof plug-in harness has a simple overall structure. The harness is equipped with two types of terminal components to adapt to different usage scenarios. The heat shrink tubing can effectively solve the sealing problem at the product connection and improve the overall waterproof effect of the harness. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the structure of the plug-in wiring harness of this utility model;
[0019] Figure 2 This is a front view of the aviation socket of this utility model;
[0020] Figure 3 This is a side view of the aviation socket of this utility model;
[0021] Figure 4 This is a rear view of the aviation socket of this utility model.
[0022] The annotations in the attached figures are explained as follows:
[0023] 1. Main body of the wire; 11. Insulation sleeve; 12. Heat shrink tubing; 13. Terminal 1; 14. Terminal 2; 15. Aviation socket; 16. Aviation plug; 17. Copper terminal of aviation plug; 18. Number tube. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] A waterproof connector harness, such as Figures 1-4 As shown, the plug-in harness includes a wire body 1, which is composed of an insulating sleeve 11 and an inner core. The number of inner cores is at least one, and in this embodiment, it is set to six.
[0026] One end of the inner core is press-fitted with a terminal assembly, and the other end is fixedly connected to an aviation socket 15. The terminal assembly includes terminal 13 and terminal 24. Terminal 13 is equipped with four inner cores, and terminal 24 is equipped with two inner cores.
[0027] In this embodiment, a pluggable aviation plug 16 is fixedly provided on the aviation socket 15, and an aviation plug copper terminal 17 is fixedly provided inside the aviation plug 16, which is connected to the socket inside the aviation socket 15 to realize circuit conduction.
[0028] An insulating sleeve 11 is wrapped around the outside of the inner core, protecting several inner cores. One end of the insulating sleeve 11 is fixed with a number tube 18, on which the wire information is printed. The other end is fitted with a heat shrink tubing 12 between it and the aviation socket 15. The connection between the heat shrink tubing 12 and the aviation socket 15 is sealed by applying glue to form a sealing layer.
[0029] In this embodiment, the sealant used at the application point is made of silicone rubber.
[0030] In use, a waterproof structure is added to the plug-in harness. The heat shrink tubing 12 is connected between the main body 1 of the wire and the aviation socket 15. Then, the gap at the connection is sealed with sealant to form a sealing layer, thus completing the waterproof sealing structure and improving the overall waterproof level of the harness to meet national waterproof requirements. The harness is connected to a four-terminal terminal 13 and a two-terminal terminal 2 14, which has a wide range of applications.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A waterproof plug-in harness, characterized in that, The plug-in harness includes a wire body (1), which is composed of an insulating sleeve (11) and an inner core, with the insulating sleeve (11) wrapping around the outside of the inner core; One end of the inner core is press-fitted with a terminal assembly, and the other end is fixedly provided with an aviation socket (15). A heat shrink tubing (12) for waterproofing is fitted between the aviation socket (15) and the wire body (1).
2. The waterproof plug-in harness according to claim 1, characterized in that, The connection between the heat shrink tubing (12) and the aviation socket (15) is provided with a sealing layer to enhance the sealing effect.
3. The waterproof plug-in harness according to claim 1, characterized in that, The terminal assembly includes terminal one (13) and terminal two (14), which are respectively connected to the inner core.
4. The waterproof plug-in harness according to claim 2, characterized in that, An aviation plug (16) is fixedly provided on the aviation socket (15).
5. The waterproof plug-in harness according to claim 4, characterized in that, The aviation plug (16) is internally fixed with an aviation plug copper terminal (17) for connecting to the aviation socket (15).
6. The waterproof plug-in harness according to claim 1, characterized in that, One end of the insulating sleeve (11) is fixedly provided with a number tube (18).
Citation Information
Patent Citations
Waterproof patchcord restraints
CN208189883U