Reliable stator paint dipping equipment for motor processing

Abstract

The utility model relates to the technical field of motor manufacturing, in particular to reliable stator paint dipping equipment for motor processing, which comprises a paint dipping frame, a box body and a motor groove are arranged on the paint dipping frame, a driving motor is arranged in the motor groove, a rotating disc is arranged at the output end of the driving motor, a vertical frame is arranged on the rotating disc, and lifting grooves are arranged on four sides of the vertical frame. A lifting screw rod is rotatably mounted on the lifting groove, a plurality of lifting motors are mounted on the top of the vertical frame in a surrounding mode, the output ends of the lifting motors are connected with the lifting screw rod, the lifting screw rod is sleeved with a clamp frame, and the equipment is of a multi-stage linkage mechanical structure and comprises a driving motor, a rotating disc, the lifting motors, the clamp frame and the like. According to the utility model, uniform paint dipping and efficient drying of the stator are realized, the paint dipping tank and the baking heating plate are arranged, paint dipping and drying environments are respectively provided, the processing period is shortened, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to motor manufacturing technical field, concretely is a reliable motor processing with stator dip paint equipment. BACKGROUND

[0002] In the motor processing industry, the stator is one of the core components of the motor, and its manufacturing quality directly affects the overall performance and service life of the motor. Dip paint as an important link in the manufacturing process of the stator, the purpose is to improve the insulation performance and mechanical strength of the stator winding. The traditional stator dip paint equipment has the following problems:

[0003] Uneven dip paint: traditional dip paint equipment often relies on manual operation, which can easily lead to uneven dip paint, affecting the thickness and uniformity of the paint film.

[0004] Inconsistent paint film thickness: during manual dip paint process, it is difficult to control the dip paint time and depth, resulting in inconsistent paint film thickness, affecting the performance and life of the motor.

[0005] Low production efficiency: the operation of traditional equipment is complicated, and the production cycle is long, which affects the production efficiency.

[0006] Unstable operation: manual operation is prone to errors, affecting the clamping and release of the stator, leading to unstable dip paint process. INVENTION CONTENTS

[0007] (I) Technical problems solved

[0008] In view of the deficiencies of the prior art, the utility model provides a reliable stator dip paint equipment for motor processing.

[0009] (II) Technical scheme

[0010] In order to achieve the above object, the utility model provides the following technical scheme: a reliable motor processing stator paint dipping equipment, including the paint dipping frame, install box and motor slot on the paint dipping frame, install drive motor in the motor slot, install rotating disc on the output end of drive motor, install stand on the rotating disc, be equipped with lifting groove on four sides of stand, rotatably install lifting lead screw on lifting groove, install a plurality of lifting motors around the top of stand, and the output end of lifting motor is connected with lifting lead screw, the sleeve of lifting lead screw is equipped with fixture frame, the fixture frame adopts U type structure, install rotating motor on one side of fixture frame, the output end of rotating motor penetrates fixture frame, and the output end of rotating motor is installed rotating disc, install telescopic pneumatic cylinder on the other side of fixture frame, the output end of telescopic pneumatic cylinder penetrates fixture frame, rotatably install chuck on the output end of telescopic pneumatic cylinder, one side of box is equipped with assembly opening, one side of paint dipping frame is equipped with paint dipping groove, be equipped with paint dipping liquid in paint dipping groove, one side of box is equipped with baking heating plate.

[0011] Preferably, one side of the box is provided with an air nozzle, and the air nozzle is located on the opposite side of the baking heating plate, an air pump is installed on the outer wall of the box, and the air pump is communicated with the air nozzle through a gas conveying pipe.

[0012] Further preferably, three sides of the box are surrounded by transparent windows.

[0013] More preferably, a control box is installed on the top of the stand, a controller is installed in the control box, and the drive motor, the lifting motor, the rotating motor and the telescopic pneumatic cylinder are electrically connected to the controller, and a wireless transceiver is provided on the controller.

[0014] Preferably, the inner side of the rotating disc and the chuck is provided with anti-skid lines.

[0015] Further preferably, a sleeve one is provided on the rear side of the rotating disc, the sleeve one is sleeved on the output end of the rotating motor, a fixing bolt is penetrated through the sleeve one, and the fixing bolt is connected to the output end of the rotating motor through a threaded structure.

[0016] More preferably, a rotating shaft is rotatably installed on the output end of the telescopic pneumatic cylinder through a bearing, a sleeve two is provided on the rear side of the chuck, and a mounting bolt is penetrated and installed on the sleeve two, and the mounting bolt is connected to the rotating shaft through a threaded structure.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the utility model provides a reliable motor processing stator paint dipping equipment, which has the following beneficial effects:

[0019] Efficient paint dipping and drying:

[0020] The equipment achieves uniform impregnation and efficient drying of the stator through a multi-stage linkage mechanical structure, including a drive motor, a rotary table, a lifting motor, and a clamp frame.

[0021] The installation of the paint dipping tank and the baking heating plate provides separate environments for paint dipping and drying, shortening the processing cycle and improving production efficiency.

[0022] Stable clamping and flexible adjustment:

[0023] The clamp frame adopts a U-shaped structure and is equipped with a rotating motor and a telescopic cylinder, which can achieve stable clamping and flexible adjustment of the stator.

[0024] The anti-slip textured design increases the gripping strength, ensuring that the stator will not slip or fall off during the impregnation and drying process.

[0025] Automated control and intelligent management:

[0026] The equipment is equipped with a control box and controller, and receives operation commands through a wireless transceiver connected to an external PLC programmer or remote control, realizing automated control of the impregnation process.

[0027] The controller can precisely control the operation of the drive motor, lifting motor, rotating motor and telescopic cylinder, improving the accuracy and reliability of the equipment.

[0028] For easy observation and monitoring:

[0029] The container is equipped with transparent windows on three sides, allowing operators to observe the dipping and drying process and promptly identify and address any issues.

[0030] The transparent window design also improves the safety of the equipment, avoiding safety accidents caused by improper operation or equipment failure.

[0031] Easy to maintain and replace:

[0032] All components of the equipment, such as the clamping plate and rotating plate, are designed to be detachable, making maintenance and replacement convenient.

[0033] The use of sleeve one and sleeve two, as well as fixing bolts and mounting bolts, ensures the stability of component installation and the convenience of replacement.

[0034] Improved accessibility features:

[0035] The air pump and air nozzle allow air to be blown onto the stator during the impregnation and drying process to clean the stator surface, thus improving the impregnation and drying effect.

[0036] In summary, this stator impregnation equipment for motor processing offers several advantages, including efficient impregnation and drying, stable clamping and flexible adjustment, automated control and intelligent management, easy observation and monitoring, convenient maintenance and replacement, and comprehensive auxiliary functions. These advantages collectively enhance the equipment's performance and ease of use, providing the motor processing industry with a reliable and efficient stator impregnation solution. Attached Figure Description

[0037] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0038] Figure 2 This is a schematic diagram of the internal structure of the box body of this utility model;

[0039] Figure 3 This is a schematic diagram of the top structure of the paint dipping rack of this utility model;

[0040] Figure 4 This is a magnified schematic diagram of the clamping plate installation structure of this utility model;

[0041] In the diagram: 1. Dipping rack; 2. Box body; 3. Rotary disc; 4. Stand; 5. Lifting slot; 6. Lifting screw; 7. Lifting motor; 8. Fixture frame; 9. Rotating motor; 10. Rotary disc; 11. Clamping plate; 12. Telescopic cylinder; 13. Sleeve 1; 14. Air nozzle; 15. Control box; 16. Baking heating plate; 17. Transparent window; 18. Motor slot; 19. Drive motor; 20. Dipping tank; 21. Air pump; 22. Sleeve 2; 23. Assembly port; 24. Rotating shaft. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] Please see Figures 1-4This utility model discloses a reliable stator impregnation equipment for motor processing, comprising an impregnation frame 1, a housing 2 and a motor slot 18 mounted on the impregnation frame 1, a drive motor 19 mounted in the motor slot 18, a rotating disk 3 mounted on the output end of the drive motor 19, a support frame 4 mounted on the rotating disk 3, lifting slots 5 on the four sides of the support frame 4, lifting screws 6 rotatably mounted on the lifting slots 5, and a plurality of lifting motors 7 surrounding the top of the support frame 4, with the output ends of the lifting motors 7 connected to the lifting screws 6, and a clamp frame 8 sleeved on the lifting screws 6. The fixture frame 8 adopts a U-shaped structure. A rotary motor 9 is installed on one side of the fixture frame 8. The output end of the rotary motor 9 passes through the fixture frame 8 and a rotating disk 10 is installed on the output end of the rotary motor 9. A telescopic cylinder 12 is installed on the other side of the fixture frame 8. The output end of the telescopic cylinder 12 passes through the fixture frame 8 and a clamping plate 11 is rotatably installed on the output end of the telescopic cylinder 12. An assembly port 23 is provided on one side of the box body 2. A paint dipping tank 20 is provided on one side of the paint dipping rack 1. The paint dipping tank 20 contains paint liquid. A baking heating plate 16 is provided on one side of the box body 2.

[0044] This reliable stator impregnation equipment for motor processing achieves uniform impregnation and efficient drying of stators through a multi-stage linkage mechanical structure and intelligent control system. The equipment includes components such as an impregnation rack 1, a housing 2, a motor slot 18, a drive motor 19, a rotating disk 3, a vertical frame 4, a lifting slot 5, a lifting screw 6, a lifting motor 7, a clamping frame 8, a rotating motor 9, a clamping plate 11, a telescopic cylinder 12, an air pump 21, and a baking heating plate 16. All components work together to ensure the stability and efficiency of the stator impregnation process.

[0045] Main components and their working principle

[0046] Paint Dipping Rack 1

[0047] Structure: The paint dipping rack 1 is equipped with a housing 2 and a motor slot 18, and a drive motor 19 is installed in the motor slot 18.

[0048] Function: To provide overall support and power source for the equipment.

[0049] Drive motor 19

[0050] Location: Installed inside motor slot 18.

[0051] Function: By connecting to the rotary disk 3 through the output end, the rotary disk 3 is driven to rotate, so that the clamp frame 8 and the stator on the upright frame 4 can switch between different work positions inside the housing 2.

[0052] Frame 4

[0053] Structure: Mounted on a rotating disk 3, with lifting slots 5 on all four sides.

[0054] Function: Provides the vertical movement track for the clamp frame 8.

[0055] Lifting groove 5 and lifting screw 6

[0056] Structure: The lifting groove 5 is located on the four sides of the upright frame 4, and the lifting screw 6 is installed on the lifting groove 5.

[0057] Function: The lifting motor 7 drives the lifting screw 6 to rotate, which in turn moves the clamp frame 8 up and down, thus enabling the stator to be immersed and lifted.

[0058] Lifting motor 7

[0059] Location: Installed on top of stand 4.

[0060] Function: It is connected to the lifting screw 6 through the output end, drives the lifting screw 6 to rotate, and controls the up and down movement of the fixture frame 8.

[0061] Fixture rack 8

[0062] Structure: It adopts a U-shaped structure. A rotating motor 9 is installed on one side, and a rotating disk 10 is installed at the output end of the rotating motor 9. A telescopic cylinder 12 is installed on the other side, and a clamping plate 11 is rotatably installed at the output end of the telescopic cylinder 12.

[0063] Function: The stator is clamped and released by the output of the clamping plate 11 driven by the telescopic cylinder 12 in conjunction with the rotating plate 10, so as to ensure the stability of the stator during the impregnation and drying process.

[0064] Anti-slip texture: The inner sides of the clamping plate 11 and the rotating plate 10 are provided with anti-slip texture to increase friction and ensure a firm grip.

[0065] Structure: The output end of the telescopic cylinder 12 is rotatably mounted with a rotating shaft 24 via a bearing. The rear side of the clamp 11 is provided with a sleeve 22, which is connected to the rotating shaft 24 by mounting bolts. The rear side of the rotating disk 10 is provided with a sleeve 13, which is connected to the output end of the rotating motor 9 by fixing bolts. This ensures the stability of the clamp 11 and the rotating disk 10 during installation, and also facilitates the replacement of the clamp 11 and the rotating disk 10 according to the size of the stator.

[0066] Box 2

[0067] Structure: The housing 2 has an assembly port 23 on one side for placing and removing the stator.

[0068] Function: To provide space for impregnation and drying.

[0069] Transparent window 17: Transparent windows 17 are provided around three sides of the box body 2 to facilitate observation of the paint impregnation and drying process.

[0070] 20 immersion tanks

[0071] Location: Located on one side of the paint dipping rack 1.

[0072] Function: To hold the impregnation solution and provide an environment for the stator to be impregnated.

[0073] Baking heating plate 16

[0074] Location: Located on one side of box 2.

[0075] Function: The heating plate dries the stator after it has been impregnated with paint, thus accelerating the curing of the paint film.

[0076] Air pump 21 and air nozzle 14

[0077] Structure: An air nozzle 14 is provided on one side of the housing 2, and the air pump 21 is connected to the air nozzle 14 through an air supply pipe.

[0078] Function: Air is blown into the housing 2 by air pump 21 to clean the surface of the stator.

[0079] Control box 15 and controller

[0080] Structure: A control box 15 is installed on the top of the support frame 4, and a controller is installed inside the control box 15.

[0081] Function: The controller receives operation commands from an external PLC programmer or remote control via a wireless transceiver, and controls the operation of drive motor 19, lifting motor 7, rotating motor 9 and telescopic cylinder 12 to achieve automated control of the paint impregnation process.

[0082] Connections: Drive motor 19, lifting motor 7, rotating motor 9 and telescopic cylinder 12 are electrically connected to the controller.

[0083] All electrical components in this technical solution can be used by connecting to external AC power.

[0084] By rotating the motor to drive the clamping plate to rotate, the stator is further ensured to be uniformly impregnated during the impregnation process.

[0085] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reliable stator impregnation equipment for motor processing, characterized in that, The system includes a paint dipping rack (1), on which a housing (2) and a motor slot (18) are mounted. A drive motor (19) is installed in the motor slot (18). A rotating disk (3) is mounted on the output end of the drive motor (19). A stand (4) is mounted on the rotating disk (3). Lifting slots (5) are provided on the four sides of the stand (4). Lifting screws (6) are rotatably mounted on the lifting slots (5). Several lifting motors (7) are mounted around the top of the stand (4), and the output end of the lifting motors (7) is connected to the lifting screws (6). A clamp frame (8) is sleeved on the lifting screws (6). The clamp frame (8) is U-shaped. The structure includes a rotating motor (9) installed on one side of the fixture frame (8), the output end of which passes through the fixture frame (8) and a rotating disk (10) installed on the output end of the rotating motor (9). A telescopic cylinder (12) is installed on the other side of the fixture frame (8), the output end of which passes through the fixture frame (8) and a clamping disk (11) is rotatably installed on the output end of the telescopic cylinder (12). An assembly port (23) is provided on one side of the box body (2). An impregnation tank (20) is provided on one side of the paint impregnation frame (1), and an impregnation liquid is provided in the impregnation tank (20). A baking heating plate (16) is provided on one side of the box body (2).

2. The reliable stator impregnation equipment for motor processing according to claim 1, characterized in that, An air nozzle (14) is provided on one side of the box (2), and the air nozzle (14) is located on the opposite side of the baking heating plate (16). An air pump (21) is installed on the outer wall of the box (2), and the air pump (21) is connected to the air nozzle (14) through an air supply pipe.

3. The reliable stator impregnation equipment for motor processing according to claim 2, characterized in that, The box (2) is surrounded by transparent windows (17) on three sides.

4. The reliable stator impregnation equipment for motor processing according to claim 3, characterized in that, A control box (15) is installed on the top of the support frame (4). A controller is installed inside the control box (15). The drive motor (19), lifting motor (7), rotating motor (9) and telescopic cylinder (12) are electrically connected to the controller. A wireless transceiver is provided on the controller.

5. A reliable stator impregnation equipment for motor processing according to claim 4, characterized in that, The inner sides of the rotating disk (10) and the clamping disk (11) are provided with anti-slip texture.

6. A reliable stator impregnation equipment for motor processing according to claim 5, characterized in that, The rear side of the rotating disk (10) is provided with a sleeve (13), which is sleeved on the output end of the rotating motor (9), and a fixing bolt is passed through the sleeve (13), and the fixing bolt is connected to the output end of the rotating motor (9) through a threaded structure.

7. A reliable stator impregnation equipment for motor processing according to claim 6, characterized in that, The output end of the telescopic cylinder (12) is rotatably mounted with a rotating shaft (24) via a bearing. The rear side of the clamp (11) is provided with a sleeve (22), and a mounting bolt passes through the sleeve (22). The mounting bolt is connected to the rotating shaft (24) via a threaded structure.

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