Fixed-track walking conveying device

By designing a fixed-track walking and conveying device, the problem of manual waiting during the cleaning process of photovoltaic panel cleaning robots was solved, realizing the automated delivery of cleaning robots to each photovoltaic panel and improving work efficiency.

CN223652213UActive Publication Date: 2025-12-09HUNAN LANTIAN INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202423246417.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-09
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In existing photovoltaic power plants, the cleaning process of photovoltaic panel cleaning robots requires manual waiting, which is inconvenient for staff to wait on the side.

Method used

Design a track-based walking conveyor device, including a housing, a walking mechanism, a support plate, an adjustment mechanism, and a dustproof component. The height and tilt angle of the support plate can be adjusted by the adjustment mechanism, enabling the cleaning robot to automatically convey materials between photovoltaic panels.

Benefits of technology

The system eliminates the need for manual waiting during the photovoltaic panel cleaning process, automatically delivering cleaning robots to each photovoltaic panel and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixed track walking conveying device which is used for walking on a fixed track to convey a photovoltaic panel cleaning robot and comprises a shell, a walking mechanism, a bearing plate, an adjusting mechanism and a dustproof piece. The walking mechanism is arranged at the bottom of the shell; the bearing plate is located above the shell and used for bearing the photovoltaic panel cleaning robot. The adjusting mechanism is arranged in the shell, connected with the bottom of the bearing plate and used for adjusting the height and / or the inclination angle of the bearing plate. The dustproof piece is connected between the shell and the bearing plate. When the walking mechanism walks to one side of the photovoltaic panel to be cleaned on the fixed track, the bearing plate and the photovoltaic panel can be adjusted to be coplanar through the adjusting mechanism, the cleaning robot can walk to the photovoltaic panel conveniently, and after the photovoltaic panel is cleaned, the cleaning robot returns to the bearing plate to clean the photovoltaic panel. And after the bearing plate is adjusted to be horizontal, the bearing plate moves to one side of the next to-be-cleaned photovoltaic panel through the walking mechanism, so that the cleaning robot is conveyed to the next to-be-cleaned photovoltaic panel until the whole cleaning process is completed.
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Description

Technical Field

[0001] This utility model relates to the technical field of photovoltaic panel cleaning robot conveying device, and in particular to a fixed track walking conveying device. Background Technology

[0002] Photovoltaic panels in photovoltaic power plants tend to accumulate dust over long periods of time. Dust-covered photovoltaic panels are usually cleaned automatically by cleaning robots. However, before cleaning a photovoltaic panel, a person usually needs to place the cleaning robot on the panel and wait for it to be cleaned before placing it on another panel. This process continues until all photovoltaic panels are cleaned. The entire cleaning process requires staff to wait nearby, which is inconvenient. Therefore, a conveying device is needed to transport the cleaning robot between the photovoltaic panels. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a track-guided conveying device, the specific technical solution of which is as follows:

[0004] A track-guided conveying device is used to move along a track to transport a photovoltaic panel cleaning robot. The track-guided conveying device includes:

[0005] case;

[0006] The walking mechanism is located at the bottom of the housing;

[0007] A support plate, located above the housing, is used to support the photovoltaic panel cleaning robot;

[0008] An adjustment mechanism, located inside the housing and connected to the bottom of the support plate, is used to adjust the height and / or tilt angle of the support plate.

[0009] A dustproof component is connected between the housing and the support plate.

[0010] Preferably, the adjusting mechanism includes a lifting assembly, the lifting assembly comprising:

[0011] A horizontally movable frame is slidably connected within the housing;

[0012] A vertically movable frame is slidably connected within the housing and connected to the support plate;

[0013] A linkage component, connected between the horizontal moving frame and the vertical moving frame, is used to convert the horizontal movement of the horizontal moving frame into the vertical movement of the vertical moving frame;

[0014] A driving component, arranged laterally along the housing, is connected to the horizontal moving frame and is used to drive the horizontal moving frame to move horizontally.

[0015] Preferably, the linkage component includes:

[0016] A guide groove is provided on the vertical moving frame, and the guide groove extends obliquely along the length direction of the vertical moving frame towards its height direction;

[0017] A guide block is disposed on the horizontal moving frame and slidably connected in the guide groove.

[0018] Preferably, the lifting assembly further includes:

[0019] A horizontal track is located at the bottom inner side of the housing;

[0020] A horizontal slide block is located at the bottom of the horizontal moving frame and slides in conjunction with the horizontal track.

[0021] A vertical slide is provided on the inner side wall of the housing;

[0022] A vertical track is provided on the side of the vertical moving frame and slides in conjunction with the vertical slide block.

[0023] Preferably, the adjusting mechanism further includes a flipping component, the flipping component comprising:

[0024] The first hinge seat connects to the housing or the vertical moving frame;

[0025] The second hinge seat is located at the bottom of the bearing plate;

[0026] The telescopic rod is inclined laterally along the height direction of the housing, with one end connected to the first hinge seat and the other end connected to the second hinge seat.

[0027] Preferably, the walking mechanism includes:

[0028] A drive motor is mounted on the housing.

[0029] The drive shaft is rotatably connected to the housing;

[0030] Drive wheels are located at both ends of the drive shaft;

[0031] The transmission assembly is connected between the drive motor and the drive shaft.

[0032] Preferably, it also includes a height detection element disposed on the housing.

[0033] Preferably, the device further includes a battery and control components disposed on the housing. The control components include an electrical control box, a touch screen, a power switch, and an emergency stop switch. The electrical control box is electrically connected to the battery, the touch screen, the power switch, the emergency stop switch, and the height detection element.

[0034] Preferably, the dustproof component is a bellows cover.

[0035] This invention features an adjustment mechanism within the housing, connected to a support plate. This allows for adjustment of the support plate's height and / or tilt angle. When the walking mechanism at the bottom of the housing travels along a fixed track to one side of the photovoltaic panel to be cleaned, the adjustment mechanism can be used to adjust the cleaning robot's support seat to be coplanar with the photovoltaic panel, facilitating the robot's movement onto the panel. After cleaning the photovoltaic panel, the robot returns to the support plate. Once the support plate is leveled, the robot moves to the next photovoltaic panel to be cleaned via the walking mechanism, thus transporting the robot to the next panel until the entire cleaning process is complete. This solves the problem of requiring staff to wait while the robot cleans the photovoltaic panels. Attached Figure Description

[0036] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0037] Figure 1 A three-dimensional structural diagram of the track-guided conveying device and the track provided for the embodiments of this utility model;

[0038] Figure 2 A three-dimensional structural diagram of the track-guided conveying device provided for an embodiment of this utility model;

[0039] Figure 3 Internal structure diagram of the track-guided conveying device provided for embodiments of this utility model;

[0040] Figure 4 A three-dimensional structural diagram of the lifting assembly provided for an embodiment of this utility model;

[0041] Figure 5 A sectional side view of the track-guided conveying device provided in this embodiment of the utility model;

[0042] Figure 6 A three-dimensional structural diagram of the walking mechanism provided for an embodiment of this utility model.

[0043] Figure Labels

[0044] 100-Determined orbit;

[0045] 1-Shell;

[0046] 2-Traveling mechanism; 21-Drive motor; 22-Drive shaft; 23-Drive wheel; 24-Transmission assembly;

[0047] 3-Bearing plate;

[0048] 4-Adjusting mechanism; 41-Lifting assembly; 411-Horizontal moving frame; 412-Vertical moving frame; 413-Linkage assembly; 4131-Guide groove; 4132-Guide block; 414-Driver; 415-Horizontal rail; 416-Horizontal slide; 417-Vertical slide; 418-Vertical rail; 42-Tilting assembly; 421-First hinge seat; 422-Second hinge seat; 423-Telescopic rod;

[0049] 5-Dustproof parts;

[0050] 6- Height detection element;

[0051] 7-battery;

[0052] 8-Control components; 81-Electrical control box; 82-Touch screen; 83-Power switch; 84-Emergency stop switch. Detailed Implementation

[0053] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of this utility model in any way.

[0054] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0055] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0056] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0057] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0058] Please see Figures 1 to 6 This embodiment provides a fixed-track walking conveyor for walking on a fixed track 100 to transport a photovoltaic panel cleaning robot. The fixed-track walking conveyor includes a housing 1, a walking mechanism 2, a support plate 3, an adjustment mechanism 4, and a dustproof component 5.

[0059] The walking mechanism 2 is located at the bottom of the housing 1.

[0060] The support plate 3 is located above the housing 1 and is used to support the photovoltaic panel cleaning robot.

[0061] The adjustment mechanism 4 is located inside the housing 1 and connected to the bottom of the support plate 3, and is used to adjust the height and / or tilt angle of the support plate 3.

[0062] The dustproof component 5 is connected between the housing 1 and the support plate 3.

[0063] The fixed track 100 can be laid along one side of multiple photovoltaic panels. The support plate 3 can be used to carry the cleaning robot. The adjustment mechanism 4 can be used to adjust the height or tilt angle of the support plate 3, or adjust the height and tilt angle simultaneously. The dustproof part 5 can prevent dust from entering the housing 1 when the support plate 3 is raised, lowered and / or tilted. The walking mechanism 2 is suitable for walking on the fixed track 100. When it walks to the position of the photovoltaic panel to be cleaned, the walking mechanism 2 stops. If the height of the photovoltaic panel is different from the height of the support plate 3, the adjustment mechanism 4 can adjust the support plate 3 to make it the same height as the photovoltaic panel. If the photovoltaic panel is tilted, the adjustment mechanism 4 can adjust the tilt angle of the support plate 3 to make the support plate 3 coplanar with the photovoltaic panel. After adjustment, a signal can be sent to the cleaning robot on the support plate 3, and the cleaning robot can walk to the photovoltaic panel to clean it. After cleaning, it returns to the support plate 3. The adjustment mechanism 4 adjusts the support plate 3 to be horizontal and then transports the cleaning robot to the next photovoltaic panel to be cleaned until the entire cleaning process is completed.

[0064] This embodiment, by setting an adjustment mechanism 4 inside the housing 1 and connecting the adjustment mechanism 4 to the support plate 3, allows for adjustment of the height and / or tilt angle of the support plate 3. When the walking mechanism 2 at the bottom of the housing 1 travels on the fixed track 100 to the side of the photovoltaic panel to be cleaned, the cleaning robot support 4 can be adjusted by the adjustment mechanism 4 to be coplanar with the photovoltaic panel, facilitating the cleaning robot to walk onto the photovoltaic panel. After the photovoltaic panel is cleaned, the cleaning robot returns to the support plate 3. After the support plate 3 is adjusted to be horizontal, the walking mechanism 2 moves to the side of the next photovoltaic panel to be cleaned, thereby transporting the cleaning robot to the next photovoltaic panel to be cleaned until the entire cleaning process is completed. This solves the problem of staff having to wait on the side when the cleaning robot is cleaning the photovoltaic panel.

[0065] Further, please see Figure 3 and Figure 4 The adjustment mechanism 4 includes a lifting component 41, which includes a horizontal moving frame 411, a vertical moving frame 412, a linkage component 413, and a driving component 414.

[0066] The horizontal moving frame 411 is slidably connected inside the housing 1.

[0067] The vertical moving frame 412 is slidably connected inside the housing 1 and connected to the bearing plate 3.

[0068] The linkage component 413 is connected between the horizontal moving frame 411 and the vertical moving frame 412, and is used to convert the horizontal movement of the horizontal moving frame 411 into the vertical movement of the vertical moving frame 412.

[0069] The drive component 414 is arranged laterally along the housing 1 and is connected to the horizontal moving frame 411 for driving the horizontal moving frame 411 to move horizontally.

[0070] The driving component 414 can be a pneumatic rod, a hydraulic rod, or a linear motor. The driving component 414 is arranged laterally along the housing 1 to reduce the height of the housing 1, thereby lowering the center of gravity of the walking conveyor and making it more stable when walking on the fixed track 100. When the driving component 414 drives the horizontal moving frame 411 to move horizontally, the linkage component 413 can synchronously drive the vertical moving frame 412 to move vertically, thereby driving the bearing plate 3 to rise and fall.

[0071] Further, please see Figure 4 The linkage component 413 includes a guide groove 4131 and a guide block 4132.

[0072] The guide groove 4131 is provided on the vertical moving frame 412, and the guide groove 4131 extends obliquely along the length direction of the vertical moving frame 412 towards its height direction.

[0073] The guide block 4132 is mounted on the horizontal moving frame 411 and is slidably connected in the guide groove 4131.

[0074] Specifically, along the length of the vertical moving frame 412, the guide groove 4131 can be tilted upwards or downwards. When the horizontal moving frame 411 moves horizontally, the guide block 4132 moves synchronously. Since the guide block 4132 slides within the guide groove 4131, its horizontal movement can push the vertical moving frame 412 upwards or pull it downwards. The tilt direction of the guide groove 4131 determines the correspondence between the horizontal movement direction of the horizontal moving frame 411 and the vertical movement direction of the vertical moving frame 412. The specific correspondence can be designed according to actual needs. To reduce the friction between the guide block 4132 and the guide groove 4131, a roller can be hinged to the outside of the guide block 4132. The radial width of the roller can be smaller than the width of the guide groove 4131.

[0075] Further reading is available upon request. Figure 4 The lifting assembly 41 also includes a horizontal rail 415, a horizontal slide 416, a vertical slide 417, and a vertical rail 418.

[0076] The horizontal track 415 is located at the bottom inside the housing 1.

[0077] A horizontal slide block 416 is located at the bottom of the horizontal moving frame 411 and slides in conjunction with the horizontal track 415, thereby reducing the friction between the horizontal moving frame 411 and the housing 1.

[0078] The vertical slide 417 is located on the inner side wall of the housing 1.

[0079] The vertical track 418 is located on the side of the vertical moving frame 412 and slides with the vertical slide block 417, thereby reducing the friction between the vertical moving frame 412 and the housing 1.

[0080] Further, please see Figure 5 The adjustment mechanism 4 also includes a flipping assembly 42, which includes a first hinge seat 421, a second hinge seat 422, and a telescopic rod 423.

[0081] The first hinge seat 421 connects to the housing 1 or the vertical moving frame 412.

[0082] The second hinge seat 422 is located at the bottom of the bearing plate 3.

[0083] The telescopic rod 423 is inclined along the transverse direction of the housing 1 towards its height, with one end connected to the first hinge seat 421 and the other end connected to the second hinge seat 422.

[0084] The telescopic rod 423 can be a pneumatic rod, a hydraulic rod, or a linear motor. When the first hinge seat 421 is connected to the vertical moving frame 412, the vertical moving frame 412 can lift and lower the first hinge seat 421 synchronously. The bottom of both ends of the bearing plate 3 can be connected to the second hinge seat 422 and the vertical moving frame 412 respectively. When the vertical moving frame 412 is lifted and lowered, the bearing plate 3 can maintain horizontal lifting and lowering to adjust its height. After the height is adjusted, the telescopic rod 423 can be extended and retracted, thereby lifting or pulling back the second hinge seat 422 to adjust the tilt angle of the bearing plate 3.

[0085] Further, please see Figure 6 The walking mechanism 2 includes a drive motor 21, a drive shaft 22, a drive wheel 23, and a transmission assembly 24.

[0086] The drive motor 21 is mounted on the housing 1.

[0087] The drive shaft 22 rotates and connects to the housing 1.

[0088] The drive wheels 23 are located at both ends of the drive shaft 22.

[0089] The transmission assembly 24 is connected between the drive motor 21 and the drive shaft 22.

[0090] Specifically, the transmission component 24 can be a reducer and a transmission belt. The reducer can be connected to the output end of the drive motor 21. After the output end of the drive motor 21 is reduced by the reducer, the power is transmitted to the drive shaft 22 through the transmission belt, thereby driving the drive wheel 23 to rotate.

[0091] Further, please see Figure 3 It also includes a height detection element 6 installed on the housing 1. The height detection element 6 can be a position sensor that can detect the distance between the photovoltaic panel to be cleaned and the carrier plate 3. Of course, a sensor for detecting the parallelism between the photovoltaic panel to be cleaned and the carrier plate 3 can also be installed on the support frame 1 to ensure that the carrier plate 3 is coplanar with the photovoltaic panel to be cleaned when adjusting the height and tilt angle.

[0092] Further, please see Figure 2 and Figure 3 It also includes a battery 7 and a control assembly 8 mounted on the housing 1. The control assembly 8 includes an electrical control box 81, a touch screen 82, a power switch 83, and an emergency stop switch 84. The electrical control box 81 is electrically connected to the battery 7, the touch screen 82, the power switch 83, the emergency stop switch 84, and the height detection element 6. The battery 7 supplies power to the various components of the walking conveyor. The electrical control box 81 can be programmed in advance. The touch screen 82, the power switch 83, and the emergency stop switch 84 can be used to control the start and stop of the walking conveyor.

[0093] Furthermore, the dustproof component 5 is a bellows cover, which can prevent dust from entering the housing 1 when the support plate 3 is raised and lowered.

[0094] Explanation of the principle:

[0095] The fixed track 100 can be laid out along one side of multiple photovoltaic panels. The support plate 3 can be used to carry the cleaning robot. The adjustment mechanism 4 can be used to adjust the height or tilt angle of the support plate 3, or adjust the height and tilt angle simultaneously. The walking mechanism 2 is suitable for walking on the fixed track 100. When it walks to the position of the photovoltaic panel to be cleaned, the walking mechanism 2 stops. If the height of the photovoltaic panel is different from the height of the support plate 3, the adjustment mechanism 4 can adjust the support plate 3 to make it the same height as the photovoltaic panel. If the photovoltaic panel is placed at an angle, the adjustment mechanism 4 can adjust the tilt angle of the support plate 3 to make the support plate 3 coplanar with the photovoltaic panel. After adjustment, a signal can be sent to the cleaning robot on the support plate 3, and the cleaning robot can walk to the photovoltaic panel to clean it. After cleaning, it returns to the support plate 3. The adjustment mechanism 4 adjusts the support plate 3 to be horizontal and then transports the cleaning robot to the next photovoltaic panel to be cleaned until the entire cleaning process is completed.

[0096] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0097] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this utility model. The above are only preferred embodiments of this utility model. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of this utility model, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A track-guided conveying device, characterized in that, For transporting a photovoltaic panel cleaning robot along a fixed track (100), the fixed track walking and conveying device includes: Shell (1); The walking mechanism (2) is located at the bottom of the housing (1); The support plate (3), located above the housing (1), is used to support the photovoltaic panel cleaning robot; An adjustment mechanism (4) is provided inside the housing (1) and connected to the bottom of the support plate (3) for adjusting the height and / or tilt angle of the support plate (3); A dustproof component (5) is connected between the housing (1) and the support plate (3).

2. The track-guided conveying device according to claim 1, characterized in that, The adjusting mechanism (4) includes a lifting assembly (41), which includes: A horizontally movable frame (411) is slidably connected inside the housing (1); A vertical moving frame (412) is slidably connected inside the housing (1) and connected to the bearing plate (3); A linkage component (413) is connected between the horizontal moving frame (411) and the vertical moving frame (412) for converting the horizontal movement of the horizontal moving frame (411) into the vertical movement of the vertical moving frame (412). A drive unit (414) is arranged laterally along the housing (1) and connected to the horizontal moving frame (411) for driving the horizontal moving frame (411) to move horizontally.

3. The track-guided conveying device according to claim 2, characterized in that, The linkage component (413) includes: A guide groove (4131) is provided on the vertical moving frame (412), and the guide groove (4131) extends obliquely along the length direction of the vertical moving frame (412) towards its height direction; The guide block (4132) is disposed on the horizontal moving frame (411) and slidably connected in the guide groove (4131).

4. The track-guided conveying device according to claim 2, characterized in that, The lifting assembly (41) also includes: A horizontal track (415) is provided at the bottom of the inner side of the housing (1); A horizontal slide block (416) is provided at the bottom of the horizontal moving frame (411) and slides in conjunction with the horizontal track (415); A vertical slide (417) is provided on the inner side wall of the housing (1); A vertical track (418) is provided on the side of the vertical moving frame (412) and slides in conjunction with the vertical slide block (417).

5. The track-guided conveying device according to claim 2, characterized in that, The adjustment mechanism (4) further includes a flipping component (42), which includes: The first hinge seat (421) is connected to the housing (1) or the vertical moving frame (412); The second hinge seat (422) is located at the bottom of the bearing plate (3); The telescopic rod (423) is inclined laterally along the height direction of the housing (1), with one end connected to the first hinge seat (421) and the other end connected to the second hinge seat (422).

6. The track-guided conveying device according to any one of claims 1 to 5, characterized in that, The walking mechanism (2) includes: A drive motor (21) is mounted on the housing (1); Drive shaft (22) is rotatably connected to housing (1); Drive wheels (23) are located at both ends of the drive shaft (22); The transmission assembly (24) is connected between the drive motor (21) and the drive shaft (22).

7. The track-guided conveying device according to any one of claims 1 to 5, characterized in that, It also includes a height detection element (6) disposed on the housing (1).

8. The track-guided conveying device according to claim 7, characterized in that, It also includes a battery (7) and a control assembly (8) disposed on the housing (1). The control assembly (8) includes an electrical control box (81), a touch screen (82), a power switch (83), and an emergency stop switch (84). The electrical control box (81) is electrically connected to the battery (7), the touch screen (82), the power switch (83), the emergency stop switch (84), and the height detection element (6).

9. The track-guided conveying device according to any one of claims 1 to 5, characterized in that, The dustproof component (5) is a bellows cover.