Intelligent heating machine

Abstract

The utility model discloses an intelligent heating machine which comprises a moving and transporting assembly, the moving and transporting assembly comprises a portal frame, a placing limiting block and a rack, the placing limiting block and the rack are both located below the portal frame, a connecting block is fixedly arranged at one end of the rack, and the connecting block is fixedly connected with the placing limiting block; the portal frame is further provided with a servo motor, a gear is fixedly arranged at the output end of the servo motor and meshed with the rack, a high-frequency heating device is arranged in front of the portal frame, the placing limiting block penetrates through the high-frequency heating device, and the servo motor controls the placing limiting block to move relative to the high-frequency heating device through the rack. According to the utility model, the movable assembly for placing the copper bar is arranged, the required length of a heated product in the heating coil can be realized by controlling the position of the limiting block through the servo motor, and then the product is heated through the high-frequency heating machine, the mode 1 is that the heating temperature can be detected through the infrared induction probe, and the mode 2 is that the heating temperature can be detected through the infrared induction probe; the heating temperature is automatically controlled through a program, and the mode 2 is to manually input the heating power and time through the program for heating. Therefore, the insulating layer on the outer side surface of the copper bar is softened.

Description

Technical Field

[0001] This utility model relates to the technical field of heating equipment, and in particular to an intelligent heating machine. Background Technology

[0002] In the new energy vehicle industry, copper busbars are frequently used for vehicle charging and current transmission. Copper busbars are generally long and flat, with an insulating layer wrapped around their outer wall. Directly peeling off this layer is difficult; preheating and softening are required to facilitate the subsequent peeling process. Currently, heating is done by placing the copper busbar in an oven. However, oven heating takes a long time and also heats parts that don't need to be heated. Furthermore, products are placed in at different times, resulting in inconsistent heating effects. This requires workers with extensive experience to soften the insulating layer on the copper busbar surface, and it also results in a hot working environment. Utility Model Content

[0003] The purpose of this invention is to provide an intelligent heating machine to overcome the shortcomings of the existing technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] The intelligent heating machine includes a transfer assembly comprising a gantry frame, a placement limit block, and a rack. The placement limit block and rack are located below the gantry frame. A connecting block is fixedly mounted on one end of the rack, and the connecting block is fixedly connected to the placement limit block. A servo motor is also mounted on the gantry frame, and a gear is fixedly mounted on the output end of the servo motor. The gear meshes with the rack. A high-frequency heating device is located in front of the gantry frame, and the placement limit block passes through the high-frequency heating device. The servo motor controls the movement of the placement limit block relative to the high-frequency heating device via the rack. When the servo motor starts, it controls the gear to rotate, causing the rack meshing with the gear to move back and forth, which in turn causes the placement limit block to move back and forth. This causes the copper busbar placed on the placement limit block to move back and forth relative to the heating coil inside the high-frequency heating device. Therefore, the servo motor can control the back and forth movement of the copper busbar to be heated.

[0006] To elaborate further, a linear guide rail is fixedly installed on the rack, and a linear bearing is fixedly installed on the bottom wall of the gantry frame. The rack slides on the bottom wall of the gantry frame through the linear guide rail and the linear bearing.

[0007] To elaborate further, the high-frequency heating device is equipped with a heating coil, and a limiting block can penetrate through the middle of the heating coil. The limiting block is used to control the length of the copper busbar to be heated as it enters the coil. The position of the limiting block is controlled by the program according to the product requirements. In other words, the limiting function of the limiting block ensures that the length of the copper busbar inserted into the heating coil is consistent each time. Then, the heating coil heats and softens the insulation layer on the surface of the copper busbar.

[0008] To elaborate further, the gantry is also equipped with fiber optic sensors, which are mounted above the rack.

[0009] To elaborate further, the high-frequency heating device has a through hole, and a heating coil is arranged at the through hole. A limiting block is placed through the heating coil and can extend to the outside of the high-frequency heating device through the through hole. An infrared temperature control probe is installed on the high-frequency heating device and is arranged at the through hole.

[0010] To elaborate further, the system includes a computer and a display electrically connected to the computer, as well as fiber optic sensors and servo motors, all of which are electrically connected to the computer and the display. The fiber optic sensor determines the distance the rack travels, thus determining the travel distance of the copper busbar. The display then shows the data collected by the fiber optic sensor.

[0011] To elaborate further, this includes a computer and a monitor electrically connected to the computer. The infrared temperature control probe is electrically connected to the monitor via the computer. The infrared temperature control probe extends downwards to the through-hole of the high-frequency heating device, thus enabling it to measure the temperature of the copper busbar that continues to extend after heating and display the data on the monitor.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention features a movable component for placing a limiting copper busbar. Under the control of a servo motor, the limiting block moves to control the heating length of the copper busbar, thereby softening the outer surface insulation layer. A fiber optic sensor detects the feed amount of the rack, ensuring accurate control of the heating length. An infrared temperature probe monitors the temperature of the heated copper busbar in real time, achieving stable temperature control. The servo motor controls the position of the limiting block to achieve the required length of the heated product within the heating coil. The product is then heated by a high-frequency heating machine. In mode 1, the heating temperature is detected by the infrared sensor and automatically controlled by a program. In mode 2, heating is performed by manually inputting the heating power and time through a program. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0016] Attached image annotations:

[0017] 1. Fiber optic sensor; 2. Gantry frame; 3. Rack and pinion; 4. Servo motor; 5. Gear; 6. Infrared temperature control probe; 7. High-frequency heating device; 8. Placement limit block; 9. Connecting block; 10. Linear guide rail; 11. Heating coil; 12. Display. Detailed Implementation

[0018] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. When the number of elements is referred to as "multiple," it can be any number of two or more. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] The present invention will now be described in detail with reference to the embodiments shown in the accompanying drawings:

[0022] like Figure 1-2 As shown, this embodiment provides an intelligent heater, the core structure of which is a transfer component, the detailed structure of which is as follows:

[0023] I. Transfer Components

[0024] The transfer assembly consists of a gantry frame 2, a placement limit block 8, a rack 3, a servo motor 4, a gear 5, a linear guide rail 10, and a linear bearing.

[0025] Gantry Frame 2: As the supporting structure of the entire transfer assembly, Gantry Frame 2 has a stable frame shape, ensuring that other components can operate stably on it.

[0026] Placement limiting block 8: Placement limiting block 8 is fixed to one end of rack 3 and is used to limit the length of the copper busbar entering the coil. Its material should have good heat resistance. The placement limiting block is used to limit the length of the copper busbar to be heated, thereby controlling the consistency of heating the copper busbar each time.

[0027] Rack 3: Rack 3 is fixedly connected to the placement limit block 8, and its other end is slidably connected to the bottom wall of the gantry frame 2 via a linear guide rail 10 and a linear bearing. This design allows rack 3 to move smoothly back and forth on the bottom wall of the gantry frame 2. A connecting block 9 is fixedly installed at one end of rack 3, and the connecting block 9 is fixedly connected to the placement limit block 8.

[0028] Servo motor 4 and gear 5: Servo motor 4 is mounted on gantry 2, and gear 5 is fixedly installed at its output end. Gear 5 meshes with rack 3. When servo motor 4 is started, gear 5 will drive rack 3 to move back and forth, thereby controlling the movement of the placement limit block 8 and its copper busbar relative to the high-frequency heating device 7.

[0029] Linear guide 10 and linear bearing: The linear guide 10 is fixed to the bottom wall of the gantry 2 and slides in engagement with the linear guide 10 on the rack 3. The linear bearing is installed on the bottom wall of the gantry 2 and engages with the linear guide 10 to ensure the stability and accuracy of the rack 3's movement.

[0030] II. High-frequency heating device 7

[0031] The high-frequency heating device 7 includes a heating coil 11, a through hole, and an infrared temperature control probe 6.

[0032] Heating coil 11: Arranged at the through hole of the high-frequency heating device 7, used to heat the copper busbar passing through the through hole.

[0033] Through-hole: A through-hole is formed on the high-frequency heating device 7, through which a limiting block 8 can pass through the heating coil 11 and extend to the outside of the high-frequency heating device 7. This design ensures that the copper busbar is uniformly positioned within the heating coil 11, achieving a stable and consistent heating effect.

[0034] Infrared temperature control probe 6: Extends downward to the through hole, used to detect the temperature of the copper busbar after heating in real time, and transmits the data to the computer for processing and display.

[0035] III. Control System

[0036] The control system of the intelligent heating machine includes a computer, a display 12, and a fiber optic sensor 1.

[0037] Fiber optic sensor 1: Mounted above rack 3, used to detect the feed amount of rack 3. Fiber optic sensor 1 transmits the detected data to the computer, thereby determining the position of the limit block. This enables the limit function to control the different heating lengths of different products.

[0038] Computer: As the control center of the entire intelligent heating machine, the computer receives data transmitted from fiber optic sensor 1 and infrared temperature control probe 6, processes and stores it. Simultaneously, the computer transmits the processed data to display on monitor 12.

[0039] Display 12: Used to display key parameters such as the movement of the copper busbar and the heating temperature, so that operators can monitor the heating process in real time.

[0040] IV. Operating Procedures

[0041] During operation, the program starts the servo motor 4 via computer control according to the product parameters. The servo motor 4 drives the gear 5 to rotate, and the gear 5 meshes with the rack 3, causing the rack 3 to move back and forth, thereby moving the placement limit block 8 relative to the high-frequency heating device 7. Then, the copper busbar to be heated is placed in, so that the end of the copper busbar contacts the placement limit block 8, and the heating length of the copper busbar is controlled. When heating is started, the infrared temperature control probe 6 detects the temperature of the copper busbar in real time, and the data is processed by the computer and displayed on the display 12. Thus, the heating power and time are automatically controlled by the heating control system; heating can also be performed by setting the heating time and power. Through the above implementation, the intelligent heating machine of this utility model can achieve uniform softening heating of the insulation layer on the outer surface of the copper busbar, and monitor and automatically control the heating temperature in real time, ensuring heating quality and efficiency.

[0042] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not contradict each other, it should be considered within the scope of this specification. For those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An intelligent heating machine, characterized in that: The system includes a transfer assembly comprising a gantry frame, a placement limit block, and a rack. The placement limit block and rack are located below the gantry frame. A connecting block is fixedly installed at one end of the rack, and the connecting block is fixedly connected to the placement limit block. A servo motor is also mounted on the gantry frame, and a gear is fixedly installed at the output end of the servo motor. The gear meshes with the rack. A high-frequency heating device is located at the front of the gantry frame, and the placement limit block passes through the high-frequency heating device. The servo motor controls the movement of the placement limit block relative to the high-frequency heating device through the rack to control the heating length of the product.

2. The intelligent heating machine as described in claim 1, characterized in that: A linear guide rail is fixedly installed on the rack, and a linear bearing is fixedly installed on the bottom wall of the gantry frame. The rack slides on the bottom wall of the gantry frame through the linear guide rail and the linear bearing.

3. The intelligent heating machine as described in claim 1, characterized in that: The high-frequency heating device is equipped with a heating coil, and a limiting block can be placed through the middle of the heating coil. The limiting block is used to control the length of the copper busbar to be heated.

4. The intelligent heating machine as described in claim 1, characterized in that: The gantry is also equipped with fiber optic sensors, which are mounted above the rack.

5. The intelligent heating machine as described in claim 3, characterized in that: The high-frequency heating device has a through hole, and the heating coil is arranged at the through hole. A limiting block is placed through the heating coil and can extend to the outside of the high-frequency heating device through the through hole. An infrared temperature control probe is installed on the high-frequency heating device and is arranged at the through hole.

6. The intelligent heating machine as described in claim 4, characterized in that: It includes a computer and a display electrically connected to the computer, and fiber optic sensors and servo motors are all electrically connected to the computer and the display.

7. The intelligent heating machine as described in claim 5, characterized in that: Includes a computer and a monitor electrically connected to the computer; the infrared temperature control probe is electrically connected to the monitor via the computer.

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