Wire pressing mechanism for electronic element processing

By improving the wire crimping mechanism design, and utilizing the combination of electric push rod, support plate and rubber pad, the problem of maintaining the wire compression state in the existing technology is solved, realizing the stability and accuracy of crimping, protecting the wire from damage and extending its service life.

CN223652614UActive Publication Date: 2025-12-09WUXUE HENGTONG COMM ENG CO LTD
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Patent Information

Application Number
CN202423010523.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-09
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing wire crimping mechanism relies on the electric push rod to provide continuous and stable pressure during the crimping process to ensure that the wire is effectively compressed and held in a predetermined position. However, during the retraction phase of the electric push rod, the pressure plate will rise accordingly, causing the wire compression state to be unable to be maintained. The electric push rod needs to continuously provide pressure, which makes operation inconvenient.

Method used

The structure includes a base, a lower clamping plate, an upper clamping plate, an electric push rod, a support plate, and rubber pads. The electric push rod drives the support plate and the upper clamping plate to move. Combined with the positioning post and the rubber pads, the wire is kept in a stable compressed state during the crimping process, and the rubber pads reduce friction and damage.

Benefits of technology

It achieves stable compression of the wire during the crimping process, avoiding errors caused by displacement or loosening, ensuring the accuracy and repeatability of crimping, while protecting the wire from damage and extending its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic component processing, and provides a wire pressing mechanism for electronic component processing, which comprises a base, the top of the base is movably connected with a lower clamping plate, two sides of the top of the base are respectively provided with a first positioning groove, and two sides of the bottom of the lower clamping plate are respectively and fixedly provided with a first positioning column. The two first positioning columns are both matched with the first positioning grooves, and the top of the lower clamping plate is provided with a plurality of first rubber cushions. During use, through the arrangement of the pull handle and the first positioning column structures, it can be ensured that a wire is kept in a stable compression state in the crimping process; meanwhile, the second positioning column and the first positioning column are used in cooperation with the second positioning groove and the first positioning groove respectively, it is ensured that the upper clamping plate and the lower clamping plate are accurately aligned and stably fixed in the operation process, errors caused by displacement or looseness are avoided, and the accuracy and repeatability of crimping are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electronic component processing technical field especially relates to a line pressing mechanism for electronic component processing. BACKGROUND

[0002] The production steps of the necessary component electronic element in electronic circuit are complex, and the larger electronic element can be processed by using special production equipment, but many electronic elements are small in size, and the machine cannot operate finely, so manual operation is needed, for example, in the process of clamping the element connected by the wire body into the prevention groove, first, several parts are arranged in order, and the wire body for connection is straightened, so that the wire body and the parts are arranged regularly and present the state convenient for clamping, in the process, the single electronic element is too small, and the electronic elements need to be arranged closely, and in the production and processing process of the connector of the data line, the data line needs to be arranged and pressed.

[0003] At present, in the use of the existing line pressing mechanism for electronic component processing, the common line pressing mechanism usually relies on the movement of the electric push rod to drive the pressing plate to complete the line pressing operation, specifically, the electric push rod pushes down the pressing plate through the extension action, the pressing plate makes the wire shrink by applying pressure, so as to realize the line pressing operation, however, this line pressing mechanism relies on the electric push rod to provide continuous and stable pressure in the crimping process, ensures that the wire is effectively compressed and kept in the predetermined position, however, in the contraction stage of the electric push rod, the pressing plate will rise, which causes the compression state of the wire to be unable to maintain, which makes the wire must be kept in the line pressing station at all times, and the electric push rod needs to provide pressure continuously, this design relying on the electric push rod to provide pressure continuously may bring inconvenience in actual operation, especially when the compressed wire needs to be moved or replaced to other work for processing. SUMMARY

[0004] The utility model aims at solving the line pressing mechanism in the prior art relies on the electric push rod to provide continuous and stable pressure in the crimping process, ensures that the wire is effectively compressed and kept in the predetermined position, however, in the contraction stage of the electric push rod, the pressing plate will rise, which causes the compression state of the wire to be unable to maintain, which makes the wire must be kept in the line pressing station at all times, and the electric push rod needs to provide pressure continuously, this design relying on the electric push rod to provide pressure continuously may bring inconvenience in actual operation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a wire pressing mechanism for electronic component processing, comprising a base, a lower clamping plate movably connected to the top of the base, first positioning grooves provided on both sides of the top of the base, first positioning posts fixedly installed on both sides of the bottom of the lower clamping plate, the two first positioning posts matching the first positioning grooves, a plurality of first rubber pads provided on the top of the lower clamping plate, two connecting posts fixedly installed on both sides of the outer surface of the lower clamping plate, bolts threadedly connected to the interior of the four connecting posts, a gantry frame fixedly installed on the top of the base, an electric push rod fixedly installed on the top of the gantry frame, and a support plate fixedly installed on the bottom of the electric push rod.

[0006] In a preferred embodiment, the support plate is movably embedded inside the gantry frame, and four second positioning grooves are provided at the bottom of the support plate.

[0007] The technical effect of adopting the above-mentioned further solution is that the support plate can be moved by an electric push rod.

[0008] In a preferred embodiment, the bottom of the support plate is movably connected to an upper clamping plate, and the bottom of the upper clamping plate is provided with a plurality of second rubber pads.

[0009] The technical effect of adopting the above-mentioned further solution is that the upper clamping plate can be moved by the support plate.

[0010] In a preferred embodiment, the top four sides of the upper clamping plate are fixedly equipped with second positioning posts, and the four second positioning posts are matched with the second positioning grooves. The inner sides of the support plate are movably embedded with pull handles.

[0011] The technical effect of adopting the above-mentioned further solution is that it allows the second positioning post to disengage from the second positioning groove.

[0012] In a preferred embodiment, the upper clamping plate has fixing grooves on both sides, and clamping plates are fixedly installed on the opposite sides of the two handles.

[0013] The technical effect of adopting the above-mentioned further solution is that it allows the fixing post to be embedded into the inside of the fixing groove.

[0014] In a preferred embodiment, a telescopic rod is fixedly installed on the outer side of each of the two clamping plates, and a return spring is fixedly installed on the outer side of each of the two clamping plates.

[0015] The technical effect of adopting the above-mentioned further solution is that the clamping plate can be moved by pushing the handle.

[0016] In a preferred embodiment, the inner surfaces of the two return springs are movably sleeved on the outer surface of the telescopic rod, and the inner sides of the two clamping plates are fixedly installed with fixing posts.

[0017] The technical effect of adopting the above-mentioned further solution is that the fixed column can be moved by the clamping plate.

[0018] In a preferred embodiment, the other ends of the two return springs and the two telescopic rods are fixedly installed inside the support plate, and the two fixing posts are matched with the fixing grooves.

[0019] The technical effect of adopting the above-mentioned further solution is that the clamping plate can compress the reset spring and the telescopic rod to make it retract.

[0020] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0021] 1. In use, the pull handle and the first positioning post structure not only ensure that the wire remains in a stable compressed state during the crimping process, but also, the second and first positioning posts cooperate with the second and first positioning grooves respectively to ensure the precise alignment and stable fixation of the upper and lower clamping plates during operation. This avoids errors caused by displacement or loosening, ensuring the accuracy and repeatability of the crimping. It solves the problem that in the prior art, the crimping mechanism relies on the electric push rod to provide continuous and stable pressure during the crimping process to ensure that the wire is effectively compressed and held in a predetermined position. However, during the retraction phase of the electric push rod, the pressure plate will rise accordingly, causing the compression state of the wire to be unable to be maintained. This means that the wire must be kept in the crimping position at all times, and the electric push rod needs to continuously provide pressure. This design that relies on the electric push rod to continuously apply pressure may cause inconvenience in actual operation.

[0022] 2. In use, the electric push rod and the second rubber pad structure not only control the descent of the upper clamping plate through the electric push rod to ensure a stable and consistent wire pressing process and effectively prevent uneven pressing caused by improper human operation, but also the first and second rubber pads adhere to the surface of the wire, effectively reducing friction and damage during the wire pressing process, protecting the wire from damage and extending its service life. Attached Figure Description

[0023] Figure 1 A rear-view three-dimensional structural diagram of a wire pressing mechanism for electronic component processing provided by this utility model;

[0024] Figure 2 A partial three-dimensional structural diagram of a wire pressing mechanism for electronic component processing provided by this utility model. Figure One ;

[0025] Figure 3 A partial three-dimensional structural diagram of a wire pressing mechanism for electronic component processing provided by this utility model. Figure Two ;

[0026] Figure 4 A three-dimensional cross-sectional view of the upper pressure plate of a wire pressing mechanism for electronic component processing provided by this utility model;

[0027] Figure 5 A partial three-dimensional structural diagram of a wire pressing mechanism for electronic component processing provided by this utility model. Figure Three .

[0028] Legend:

[0029] 1. Base; 101. First positioning groove; 102. Lower clamping plate; 103. First positioning post; 104. First rubber pad; 105. Connecting post; 106. Bolt; 107. Gantry frame; 108. Electric push rod; 109. Support plate; 110. Second positioning groove; 111. Second positioning post; 112. Upper clamping plate; 113. Fixing groove; 114. Second rubber pad; 115. Pull handle; 116. Clamping plate; 117. Fixing post; 118. Telescopic rod; 119. Return spring. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1, please refer to Figures 1 to 5This utility model provides a technical solution: a wire pressing mechanism for electronic component processing, including a base 1, a lower clamping plate 102 movably connected to the top of the base 1, first positioning grooves 101 on both sides of the top of the base 1, first positioning posts 103 fixedly installed on both sides of the bottom of the lower clamping plate 102, the two first positioning posts 103 matching the first positioning grooves 101, a plurality of first rubber pads 104 provided on the top of the lower clamping plate 102, two connecting posts 105 fixedly installed on both sides of the outer surface of the lower clamping plate 102, bolts 106 threadedly connected to the interior of the four connecting posts 105, and a gantry fixedly installed on the top of the base 1. The gantry frame 107 has an electric push rod 108 fixedly installed on its top, and a support plate 109 fixedly installed on its bottom. The support plate 109 is movably embedded inside the gantry frame 107. The bottom of the support plate 109 has four second positioning slots 110. The bottom of the support plate 109 is movably connected to an upper clamping plate 112. The bottom of the upper clamping plate 112 is provided with multiple second rubber pads 114. The top four sides of the upper clamping plate 112 are fixedly installed with second positioning posts 111. The four second positioning posts 111 are matched with the second positioning slots 110. The inner sides of the support plate 109 are movably embedded with handles 115.

[0032] In this embodiment, when the electric push rod 108 lowers the upper clamping plate 112 to a certain extent via the support plate 109, the upper clamping plate 112 will embed into the connecting post 105, and its bottom will fit against the top of the lower clamping plate 102. Then, the operator can rotate the bolt 106 to press one end against the upper clamping plate 112, fixing the upper and lower clamping plates 102 to ensure the wire is compressed. The operator then pulls the handle 115 outwards, causing the clamping plate 116 to slide the fixing post 117 outwards, compressing the return spring 119 and the telescopic rod 118, causing them to retract. This allows the fixing post 117 to disengage from the fixing groove 113. Once the fixing post 117 is disengaged from the fixing groove 113, the operator can retract the electric push rod 108 to drive... The support plate 109 rises, allowing the second positioning post 111 to disengage from the second positioning groove 110, which in turn allows the support plate 109 to disengage from the upper clamping plate 112. Then, the operator can lift the lower clamping plate 102, causing the first positioning post 103 to disengage from the first positioning groove 101 on the base 1, thereby moving the lower clamping plate 102 and the upper clamping plate 112. The structure of the pull handle 115 and the first positioning post 103 not only ensures that the wire remains in a stable compressed state during the crimping process, but also ensures that the second positioning post 111 and the first positioning post 103 cooperate with the second positioning groove 110 and the first positioning groove 101, respectively, to ensure the precise alignment and stable fixation of the upper clamping plate 112 and the lower clamping plate 102 during operation, avoiding errors caused by displacement or loosening, and ensuring the accuracy and repeatability of the crimping.

[0033] Example 2, as Figures 1 to 5 As shown, both sides of the upper clamping plate 112 are provided with fixing grooves 113. Clamping plates 116 are fixedly installed on the opposite side of the two handles 115. Telescopic rods 118 are fixedly installed on the outer side of the two clamping plates 116. Return springs 119 are fixedly installed on the outer side of the two clamping plates 116. The inner surfaces of the two return springs 119 are movably sleeved on the outer surface of the telescopic rods 118. Fixing posts 117 are fixedly installed on the inner side of the two clamping plates 116. The other ends of the two return springs 119 and the two telescopic rods 118 are fixedly installed inside the support plate 109. The two fixing posts 117 are matched with the fixing grooves 113.

[0034] In this embodiment, a person can pick up the cable and place it on the lower clamping plate 102 at the top of the base 1, so that the bottom outer surface of the cable is in contact with the first rubber pad 104. The electric push rod 108 on the gantry 107 is activated via its power supply system, causing it to descend via the support plate 109 after a delay. During the descent of the upper clamping plate 112, it embeds itself into the connecting post 105, simultaneously causing the second rubber pad 114 to adhere to the top outer surface of the cable, and then... The push rod 108 applies pressure to the upper clamping plate 112 to perform wire pressing operation on the wire groove. Through the structure of the electric push rod 108 and the second rubber pad 114, the lowering process of the upper clamping plate 112 can be controlled by the electric push rod 108 to ensure a stable and consistent wire pressing process and effectively prevent uneven pressing caused by improper human operation. At the same time, the first rubber pad 104 and the second rubber pad 114 are in contact with the surface of the wire, which effectively reduces friction and damage during the wire pressing process, protects the wire from damage, and extends its service life.

[0035] Working principle: In use, when the electric push rod 108 lowers the upper clamping plate 112 to a certain extent via the support plate 109, the upper clamping plate 112 will embed into the connecting post 105, and its bottom will fit against the top of the lower clamping plate 102. Then, the operator can rotate the bolt 106 to press one end against the upper clamping plate 112, fixing the upper and lower clamping plates 102 to ensure the wire is compressed. Then, the operator pulls the handle 115 outwards, causing it to slide the fixing post 117 outwards via the clamping plate 116, compressing the return spring 119 and the telescopic rod 118, causing them to retract. This allows the fixing post 117 to disengage from the fixing groove 113. Once the fixing post 117 is disengaged from the fixing groove 113, the operator can retract the electric push rod 108. The support plate 109 is raised, allowing the second positioning post 111 to disengage from the second positioning groove 110, which in turn allows the support plate 109 to disengage from the upper clamping plate 112. Then, the operator can lift the lower clamping plate 102, causing the first positioning post 103 to disengage from the first positioning groove 101 on the base 1, thereby moving the lower clamping plate 102 and the upper clamping plate 112. The structure of the pull handle 115 and the first positioning post 103 not only ensures that the wire remains in a stable compressed state during the crimping process, but also ensures that the second positioning post 111 and the first positioning post 103 cooperate with the second positioning groove 110 and the first positioning groove 101, respectively, to ensure the precise alignment and stable fixation of the upper clamping plate 112 and the lower clamping plate 102 during operation. This avoids errors caused by displacement or loosening, ensuring the accuracy and repeatability of the crimping. In use, the operator can pick up the cable and place it on the lower clamping plate 102 at the top of the base 1, ensuring that the bottom outer surface of the cable is in contact with the first rubber pad 104. Power is supplied by the electric push rod 108 on the gantry 107, activating the electric push rod 108. After a delay, the upper clamping plate 112 is lowered via the support plate 109. During the descent of the upper clamping plate 112, it embeds itself into the connecting post 105, simultaneously causing the second rubber pad 114 to adhere to the top outer surface of the cable. The cable is then electrically... The push rod 108 applies pressure to the upper clamping plate 112 to perform wire pressing operation on the wire groove. Through the structure of the electric push rod 108 and the second rubber pad 114, the lowering process of the upper clamping plate 112 can be controlled by the electric push rod 108 to ensure a stable and consistent wire pressing process and effectively prevent uneven pressing caused by improper human operation. At the same time, the first rubber pad 104 and the second rubber pad 114 are in contact with the surface of the wire, which effectively reduces friction and damage during the wire pressing process, protects the wire from damage, and extends its service life.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A wire pressing mechanism for processing electronic components, comprising a base (1), characterized in that: The base (1) is movably connected to the top of the lower clamping plate (102). The top two sides of the base (1) are provided with first positioning grooves (101). The bottom two sides of the lower clamping plate (102) are fixedly installed with first positioning columns (103). The two first positioning columns (103) are matched with the first positioning grooves (101). The top of the lower clamping plate (102) is provided with multiple first rubber pads (104). The outer surfaces of the lower clamping plate (102) are fixedly installed with two connecting columns (105). The four connecting columns (105) are threaded with bolts (106). The top of the base (1) is fixedly installed with a gantry frame (107). The top of the gantry frame (107) is fixedly installed with an electric push rod (108). The bottom of the electric push rod (108) is fixedly installed with a support plate (109).

2. The wire pressing mechanism for electronic component processing according to claim 1, characterized in that: The support plate (109) is movably embedded inside the gantry frame (107), and four second positioning grooves (110) are provided at the bottom of the support plate (109).

3. The wire pressing mechanism for electronic component processing according to claim 2, characterized in that: The bottom of the support plate (109) is movably connected to an upper clamping plate (112), and the bottom of the upper clamping plate (112) is provided with a plurality of second rubber pads (114).

4. The wire pressing mechanism for electronic component processing according to claim 3, characterized in that: The top four sides of the upper clamping plate (112) are all fixedly installed with second positioning posts (111), and the four second positioning posts (111) are all matched with the second positioning groove (110). The inner sides of the support plate (109) are movably embedded with pull handles (115).

5. The wire pressing mechanism for electronic component processing according to claim 4, characterized in that: The upper clamping plate (112) has fixing grooves (113) on both sides, and clamping plates (116) are fixedly installed on the opposite side of the two handles (115).

6. The wire pressing mechanism for electronic component processing according to claim 5, characterized in that: Telescopic rods (118) are fixedly installed on the outer sides of both clamping plates (116), and return springs (119) are fixedly installed on the outer sides of both clamping plates (116).

7. The wire pressing mechanism for electronic component processing according to claim 6, characterized in that: The inner surfaces of the two return springs (119) are movably sleeved on the outer surface of the telescopic rod (118), and the inner sides of the two clamping plates (116) are fixedly installed with fixing posts (117).

8. The wire pressing mechanism for electronic component processing according to claim 7, characterized in that: The other ends of the two reset springs (119) and the two telescopic rods (118) are fixedly installed inside the support plate (109), and the two fixing posts (117) are matched with the fixing grooves (113).