Quantitative feeding distillation reaction kettle for chemical production
By introducing a cleaning mechanism and stirring components into the quantitative feeding distillation reactor in chemical production, the problem of difficult cleaning of residual raw materials on the inner wall of the feeding cylinder has been solved, realizing automated cleaning and improving cleaning efficiency and safety.
Patent Information
- Application Number
- CN202423101184.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In chemical production, the traditional manual cleaning method for residual raw materials on the inner wall of the feeding cylinder of a distillation reactor requires opening the sealed feeding cylinder for cleaning, which is labor-intensive and poses safety hazards.
Design a quantitative feeding distillation reactor for chemical production, equipped with a cleaning mechanism including a scraper and a stirring assembly. The scraper and stirring rod are driven by a motor to automatically clean the inner wall of the feeding cylinder, avoiding manual contact with chemical raw materials.
It enables automatic cleaning of the inner wall of the feeding cylinder, reducing manual labor intensity, improving cleaning efficiency, reducing safety risks, and ensuring the cleanliness of the feeding cylinder and the accuracy of feeding.
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Figure CN223654969U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to distillation reaction kettle field especially relates to a quantitative feeding distillation reaction kettle for chemical production. BACKGROUND
[0002] In the field of modern chemical production, the reaction kettle is one of the core equipment, undertakes the key task of various chemical reactions and material separation, with the continuous development of chemical process and the continuous improvement of product quality and production efficiency requirements, quantitative feeding distillation reaction kettle emerges as the times require.
[0003] The distillation reaction kettle is used after, the inner wall of its feeding cylinder is easy to remain raw material, these residual raw materials if not cleaning in time, will influence the subsequent feeding accuracy, lead to raw material proportioning imbalance, and then interfere with the normal progress of chemical reaction, and the residual raw material long time adheres to the inner wall, will lead to the service life of the reaction kettle, increase equipment maintenance cost and downtime, the traditional manual cleaning mode needs to open the sealed feeding cylinder and clean, the labor intensity is big, and needs the operator to directly contact the chemical raw material, has the security hidden danger, therefore puts forward a kind of quantitative feeding distillation reaction kettle for chemical production to solve the above problems. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a quantitative feeding distillation reaction kettle for chemical production, aims at improving the problems of "the inner wall of the cylinder is easy to remain raw material, the labor intensity of manual cleaning mode is big, and has security hidden danger" in the prior art.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme: a quantitative feeding distillation reaction kettle for chemical production, including the jar body, the jar body upside is provided with feeding cylinder, the feeding cylinder top is provided with the protective cover, the protective cover top is provided with the material conveying pipe, the protective cover upper portion front side is provided with the air pipe, the protective cover upside middle part is provided with the driving motor, the feeding cylinder inner wall is provided with cleaning mechanism, the cleaning mechanism includes cleaning assembly and limiting assembly, the cleaning assembly includes connecting rod, the connecting rod upper portion rotationally connects in the protective cover inner wall, the connecting rod outer side is fixedly connected with the scraper, the connecting rod inner wall is sleeved with the rotating rod, the rotating rod upper portion inner wall is slidably connected with the sliding rod, the sliding rod upper portion is fixedly connected in the driving motor output shaft lower side, the connecting rod lower side is provided with the limiting slot, the rotating rod lower part is close to the limiting slot one side and is provided with the limiting tooth.
[0006] As a further description of the above technical scheme:
[0007] The limiting assembly includes a fixed disc fixedly connected to the upper outer side of the rotating rod, a base fixedly connected to the upper part of the protective cover, a sliding block slidingly connected to the inner wall of the base, a rolling ball arranged on the upper inner wall of the sliding block, and a threaded rod rotatably connected to the inner wall of the base.
[0008] As a further description of the above technical solution:
[0009] The right side of the threaded rod is in a regular hexagonal shape.
[0010] As a further description of the above technical solution:
[0011] The lower part of the fixed disc is arranged in a conical slope.
[0012] As a further description of the above technical solution:
[0013] The scraper is arranged in a curved spiral shape, and the outer side of the scraper is made of silica gel.
[0014] As a further description of the above technical solution:
[0015] The lower outer side of the rotating rod is provided with a stirring assembly, and the stirring assembly includes a stirring rod fixedly connected to the lower outer side of the rotating rod.
[0016] As a further description of the above technical solution:
[0017] The stirring rod is provided with four groups, and the upper part of the stirring rod is vertically fixedly connected with a vertical rod, and the vertical rod is provided with multiple groups.
[0018] As a further description of the above technical solution:
[0019] The stirring rod is arranged in an inclined manner.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、The utility model discloses a cleaning mechanism and a feeding cylinder are used in cooperation, when the inner wall of the feeding cylinder needs to be cleaned, the rolling ball on the sliding block extrudes the fixed plate to drive the rotating rod to move upwards, drives the connecting rod and the scraper to rotate, and the residual raw materials on the inner wall of the feeding cylinder are cleaned, thereby reducing the tediousness and risk of manual cleaning, and ensuring that the feeding cylinder can maintain good cleanliness every time it is used.
[0022] 2、The utility model discloses a stirring assembly and a cleaning mechanism are used in cooperation, when the device feeds, the rotating rod rotates to drive the stirring rod and the vertical rod to stir the raw materials, thereby preventing the raw materials from appearing agglomeration, deposition or stratification and other adverse phenomena. DRAWINGS
[0023] Figure 1 It is the three-dimensional structure schematic view of the whole device in the utility model;
[0024] Figure 2 It is the front view three-dimensional structure section schematic view of the feeding cylinder protective cover in the utility model;
[0025] Figure 3 It is the three-dimensional structure schematic view of the connecting rod and the scraper in the utility model;
[0026] Figure 4 It is the three-dimensional structure schematic view of the limiting assembly in the utility model;
[0027] Figure 5 It is the split three-dimensional structure schematic view of the rotating rod and the sliding rod in the utility model;
[0028] Figure 6 It is the three-dimensional structure schematic view of the utility model Figure 3 It is the enlarged three-dimensional structure schematic view of A in the utility model.
[0029] Legend:
[0030] 1, tank body;2, feeding cylinder;21, protective cover;3, feeding pipe;4, air pipe;51, connecting rod;52, scraper;53, rotating rod;54, limiting tooth;55, limiting groove;61, fixed disc;62, base;63, sliding block;64, ball;65, threaded rod;7, sliding rod;81, stirring rod;82, vertical rod;9, driving motor. Specific implementation
[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0032] Refer to Figure 1 - Figure 3The utility model provides an embodiment: a kind of quantitative feeding distillation reaction kettle for chemical production, including jar body 1, as the main body container of entire vapor reaction kettle, provide a closed and pressure-resistant space for the reaction and distillation process of chemical raw materials, the technique is prior art, therefore, it is not described, jar body 1 upper side is provided with feeding cylinder 2, the entrance passage of raw material into reaction kettle system, it is convenient to various chemical raw materials according to predetermined amount and order is fed into reaction kettle and is subsequently handled, feeding cylinder 2 is provided with electromagnetic valve at the junction with jar body 1, for realizing the quantitative feeding of raw material, feeding cylinder 2 top is provided with protective cover 21, it plays the role of sealing feeding cylinder 2, protective cover 21 top is provided with material conveying pipe 3, it is the pipeline of raw material conveying into feeding cylinder 2, protective cover 21 upper portion front side is provided with air pipe 4, for pressurizing inside feeding cylinder 2, so that raw material is quickly entered jar body 1, protective cover 21 upper side middle part is provided with driving motor 9, for the operation of cleaning mechanism and stirring assembly provides power, the technique is prior art, therefore, it is not described.
[0033] Further, the inner wall of the feeding cylinder 2 is provided with a cleaning mechanism, which includes a cleaning assembly and a limiting assembly. The cleaning assembly includes a connecting rod 51, which is arranged at the center of the protective cover 21 and serves to connect a scraper 52, so that the scraper 52 can rotate around the connecting point of the connecting rod 51 and the protective cover 21. The connecting rod 51 is rotatably connected to the inner wall of the protective cover 21 at the upper portion, and the outer side of the connecting rod 51 is fixedly connected with the scraper 52. The scraper 52 is arranged in a curved spiral shape, and the outer side of the scraper 52 is made of silica gel material, which can better fit the inner wall curve of the feeding cylinder 2, increase the contact area with the inner wall, and improve the cleaning effect. At the same time, the silica gel material has certain flexibility, can adapt to different degrees of inner wall dirt cleaning, has good wear resistance and corrosion resistance, can be used for a long time in harsh environment of chemical raw materials without being easily damaged, and effectively scrapes various raw material residues adhered to the inner wall of the feeding cylinder 2.
[0034] Reference Figure 3 and Figure 6The inner wall of the connecting rod 51 is sleeved with a rotating rod 53, which rotates under the driving of the driving motor 9 and can drive the stirring assembly to realize the stirring function. At the same time, through the cooperation of the limiting teeth 54 and the limiting groove 55, the connecting rod 51 is driven to rotate, thereby driving the scraper 52 to clean the inner wall of the feeding cylinder 2. The upper inner wall of the rotating rod 53 is slidably connected with a sliding rod 7, which provides upward movement space for the rotating rod 53, so that the limiting teeth 54 can be inserted into the limiting groove 55. The upper part of the sliding rod 7 is fixedly connected to the lower side of the output shaft of the driving motor 9. The lower side of the connecting rod 51 is provided with a limiting groove 55. The lower part of the rotating rod 53 is provided with a limiting tooth 54 on one side close to the limiting groove 55. When the rotating rod 53 moves up and down, the relative movement of the limiting tooth 54 in the limiting groove 55 can drive the connecting rod 51 to rotate around the connecting point of the upper part of the connecting rod 51 and the protective cover 21, thereby making the scraper 52 perform wall scraping action to ensure the stability and reliability of the cleaning effect.
[0035] Referring to Figure 2 , Figure 4 and Figure 5 , the limiting assembly includes a fixed disc 61, which is provided with a tapered slope below. When the sliding block 63 moves, the ball 64 on the sliding block 63 will contact and be extruded by the tapered slope of the fixed disc 61. The extrusion will cause the rotating rod 53 to move upward, so that the limiting tooth 54 can be inserted into the limiting groove 55 to start the cleaning action of the scraper 52. The fixed disc 61 is fixedly connected to the upper outer side of the rotating rod 53. The upper part of the protective cover 21 is fixedly connected with a base 62 for supporting the sliding block 63. The inner wall of the base 62 is slidably connected with a sliding block 63, which moves under the driving of a threaded rod 65. The upper inner wall of the sliding block 63 is provided with a ball 64, which rotates in the inner wall of the sliding block 63 and directly contacts the fixed disc 61. By rotating, friction can be reduced. The inner wall of the base 62 is rotatably connected with a threaded rod 65, which is threadedly connected to the inner wall of the sliding block 63 on the outer side. By rotating, the position of the sliding block 63 can be accurately controlled. The right side of the threaded rod 65 is provided in a regular hexagonal shape, which is convenient for operators to rotate the threaded rod 65 with tools.
[0036] Referring to Figure 2 , Figure 3 and Figure 6 , the lower outer side of the rotating rod 53 is provided with a stirring assembly. The stirring assembly includes a stirring rod 81, which is fixedly connected to the lower outer side of the rotating rod 53 and rotates under the driving of the rotating rod 53. The stirring rod 81 is provided with four groups. The stirring rod 81 is inclined, which can generate upward or downward component force during rotation, so that the material inside the feeding cylinder 2 is stirred to prevent the raw materials from agglomerating, precipitating or stratifying. The upper part of the stirring rod 81 is vertically fixedly connected with a vertical rod 82, which is provided with multiple groups and plays a role in stabilizing the stirring flow field and enhancing the stirring intensity during stirring.
[0037] Working principle: in use, the driving motor 9 is started, and its output shaft drives the sliding rod 7 fixedly connected therewith to rotate, the rotation of the sliding rod 7 is transmitted to the rotating rod 53 connected therewith in sliding mode, so that the rotating rod 53 rotates, and the four groups of inclined stirring rods 81 fixedly connected to the lower outer side of the rotating rod 53 rotate under the driving of the rotating rod 53, so that the material is tumbled in the inside of the feeding cylinder 2, effectively preventing the agglomeration, sedimentation or stratification of the raw materials.
[0038] When it is necessary to clean the inner wall of the feeding cylinder 2, the operator uses a special tool such as a hex wrench to rotate the threaded rod 65, and the rotation of the threaded rod 65 will make the sliding block 63 slide in the inner wall of the base 62, the rolling balls 64 arranged on the upper inner wall of the sliding block 63 move with the sliding block 63 and contact the conical inclined surface below the fixed disc 61, and with the extrusion of the rolling balls 64 on the conical inclined surface, the fixed disc 61 drives the rotating rod 53 to move upward.
[0039] When the limiting teeth 54 are completely inserted into the limiting groove 55, the rotating rod 53 is driven to rotate around the connecting point between the upper part thereof and the protective cover 21 by the cooperation of the limiting teeth 54 and the limiting groove 55 under the continuous rotation of the driving motor 9, and the scraper 52 on the outer side of the connecting rod 51 is scraped and cleaned on the inner wall of the feeding cylinder 2, effectively scraping off various raw material residues adhered to the inner wall of the feeding cylinder 2, ensuring the cleanliness of the feeding cylinder 2, so as to ensure the accuracy of the next feeding and prevent the residual raw materials from causing pollution or interference to the subsequent reaction, after cleaning, the threaded rod 65 is rotated in reverse, the sliding block 63 moves in reverse, the extrusion of the rolling balls 64 on the fixed disc 61 is released, and the rotating rod 53 returns to the initial position under the action of its own gravity, and the cleaning mechanism stops working.
[0040] Finally, it should be pointed out that: the above-mentioned only for the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included in the protection scope of the present application.
Claims
1. A quantitative feeding distillation reactor for chemical production, comprising a tank body (1), characterized in that: The feeding barrel (2) is arranged on the upper side of the tank body (1), the feeding barrel (2) is provided with a protective cover (21) at the top end, the protective cover (21) is provided with a feeding pipe (3) at the top end, the protective cover (21) is provided with an air pipe (4) at the front side of the upper part, the protective cover (21) is provided with a driving motor (9) at the upper side, the cleaning mechanism is arranged on the inner wall of the feeding barrel (2), the cleaning mechanism comprises a cleaning assembly and a limiting assembly, the cleaning assembly comprises a connecting rod (51), the connecting rod (51) is rotatably connected to the inner wall of the protective cover (21) at the upper part, the connecting rod (51) is fixedly connected with a scraper (52) on the outer side, the connecting rod (51) is sleeved with a rotating rod (53), the rotating rod (53) is slidably connected with a sliding rod (7) at the upper inner wall, the sliding rod (7) is fixedly connected to the lower side of the output shaft of the driving motor (9) at the upper part, the connecting rod (51) is provided with a limiting groove (55) at the lower side, the rotating rod (53) is provided with a limiting tooth (54) on the side close to the limiting groove (55) at the lower part, the limiting assembly comprises a fixed disc (61), the fixed disc (61) is fixedly connected to the outer side of the upper part of the rotating rod (53), the protective cover (21) is fixedly connected with a base (62) at the upper part, the base (62) is slidably connected with a sliding block (63) at the inner wall, the sliding block (63) is provided with a ball (64) at the inner wall of the upper part, the base (62) is rotatably connected with a threaded rod (65) at the inner wall, and the threaded rod (65) is threadedly connected to the inner wall of the sliding block (63) on the outer side.
2. The quantitative feeding distillation reactor for chemical production according to claim 1, characterized in that: The right side of the threaded rod (65) is arranged in a regular hexagonal shape.
3. The quantitative feeding distillation reactor for chemical production according to claim 1, characterized in that: The fixed disc (61) is arranged in a conical inclined surface below.
4. The quantitative feeding distillation reactor for chemical production according to claim 1, characterized in that: The scraper (52) is arranged in a curved spiral shape, and the outer side of the scraper (52) is made of silica gel material.
5. The quantitative feeding distillation reactor for chemical production according to claim 1, characterized in that: The lower outer side of the rotating rod (53) is provided with a stirring assembly, the stirring assembly comprises a stirring rod (81), and the stirring rod (81) is fixedly connected to the lower outer side of the rotating rod (53).
6. The quantitative feeding distillation reactor for chemical production according to claim 5, characterized in that: The stirring rod (81) is provided with four groups, the stirring rod (81) is vertically fixedly connected with a vertical rod (82) at the upper part, and the vertical rod (82) is provided with multiple groups.
7. The quantitative feeding distillation reactor for chemical production according to claim 6, characterized in that: The stirring rod (81) is arranged in an inclined manner.