Tar residue crushing device
By designing a tar residue crushing device, using stirring rods to prevent clogging, and employing a perforated plate for screening and a crushing cylinder for crushing, the problem of tar residue deposition was solved, achieving more efficient crushing and screening results and ensuring the stability of the production system.
Patent Information
- Application Number
- CN202520259699.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing tar residue crushing equipment cannot effectively separate tar and tar residue, resulting in tar residue deposition in the tar-ammonia water separation tank, which affects the stable operation of the production system.
A tar residue crushing device was designed. The device prevents the connecting pipe from being blocked by a stirring rod and a stirring plate. After screening by a perforated plate and a diversion plate, the tar residue is guided to the crushing cylinder for crushing. The tar residue is evenly spread by a rotating rod and a scraper. It is crushed in batches by a crushing motor. Finally, the crushed tar residue is transported through a discharge pipe.
It improves the crushing effect of tar residue, prevents blockage of connecting pipes, enhances screening force, achieves better crushing precision and uniform feeding, and ensures stable operation of the production system.
Smart Images
Figure CN223655103U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tar residue crushing technical field, especially tar residue crushing device. BACKGROUND
[0002] Tar residue is black or black brown viscous paste solid waste produced in the gasification or coking process of coal, which is viscous, easy to stick waste residue produced in the gasification or coking process of low grade coal, through tar residue pre crushing + tar ammonia water separation tank technology, the tar and ammonia water separated from the gas-liquid separator first enter the tar residue pre separator, and the separation of tar ammonia water and tar residue is carried out here.
[0003] But the existing tar residue pump and pre separator residue scraper cannot crush and separate tar residue, which leads to that tar ammonia water and tar residue directly enter the tar ammonia water separation tank, the tar residue in the tar ammonia water separation tank is deposited more, the tar ammonia water settling time is shortened, the tar and ammonia water are seriously oil and residue, which affects the stable operation of the production system, and brings certain adverse effect to the use process of people, in order to solve the problems of the prior art, the utility model provides a tar residue crushing device. UTILITY MODEL CONTENT
[0004] The utility model discloses a tar residue crushing device, which can effectively solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model takes the technical scheme that:
[0006] A tar residue crushing device, comprising a tar residue crushing device main body, a first dredging motor is detachably installed on one side of the top of the tar residue crushing device main body, a stirring rod is detachably installed on one end of the output end of the first dredging motor, two groups of stirring plates are detachably installed on the outer side of one end of the stirring rod in an interlaced manner, a connecting pipe is connected through one end of the stirring rod, the connecting pipe is connected through one side of the tar residue crushing device main body, a second dredging motor is detachably installed on the adjacent side of the tar residue crushing device main body, a rotating rod is detachably installed on one end of the output end of the second dredging motor, scraper plates are detachably installed on the outer side of the rotating rod in a symmetrical manner, the rotating rod is rotatably connected with one side of the inner wall of the tar residue crushing device main body on one end, a sieve plate is detachably installed on the adjacent side of the inner wall of the tar residue crushing device main body, and a drainage plate is detachably installed on one side of the inner wall of the tar residue crushing device main body.
[0007] Preferably, a discharging motor is detachably installed on one side of the tar residue crushing device main body, a discharging pipe is connected through one side of the tar residue crushing device main body, a connecting rod is rotatably connected with one end of the discharging pipe, and the connecting rod is detachably installed on one end of the output end of the discharging motor.
[0008] Preferably, one end of the connecting rod is detachably installed with a discharging screw rod, the outer side of the discharging screw rod is rotationally connected with the inner side of a discharging pipe, the top of the discharging pipe is provided with a discharging opening, and the side of the discharging pipe provided with the discharging opening is symmetrically and detachably installed with a partition plate.
[0009] Preferably, one side of the tar residue crushing device body is symmetrically and detachably installed with a crushing motor, one end of the output end of the crushing motor is detachably installed with a crushing cylinder, and one end of the crushing cylinder is rotationally connected with one side of the inner wall of the tar residue crushing device body.
[0010] Preferably, one end of the connecting pipe is fixedly sleeved with a feeding pipe, one end of the feeding pipe is detachably installed with one side of the tar residue crushing device body, one end of the feeding pipe is communicated with one end of the connecting pipe, and one end of the connecting pipe is communicated with the inside of the tar residue crushing device body.
[0011] Preferably, a gap is arranged between the bottom of the scraper and the top of the leakage plate, and a gap is arranged between the bottom of the leakage plate and the top of the drainage plate.
[0012] Preferably, the inner wall of one end of the discharging pipe is detachably installed with a fixing ring, one end of the fixing ring is provided with a first through hole, the inner wall of the first through hole of the fixing ring is detachably installed with an elastic rubber rod on one side, one end of the elastic rubber rod is detachably installed with a movable rod, one end of the movable rod is detachably installed with a cover plate, and the outer side of one end of the cover plate is abutted with the inside of one end of the discharging pipe.
[0013] Preferably, the end of the cover plate is detachably installed with a limiting rod, the end of the cover plate is abutted with the end of the fixing ring, the end of the fixing ring is provided with a second through hole, and the inside of the second through hole of the fixing ring is inserted with the end of the limiting rod.
[0014] Preferably, the inside of the first through hole of the fixing ring is abutted with the outer side of the end of the movable rod, and the diameter of the fixing ring is the same as the diameter of the cover plate.
[0015] Compared with the prior art, the utility model has the advantages of the following:
[0016] 1、In the utility model, the tar residue flowing out of the end of the connecting pipe is dredged by the stirring rod and the stirring plate, the tar residue at the end of the connecting pipe is prevented from being blocked, the tar residue is screened by the leakage plate and the drainage plate and then is drained to the crushing cylinder for crushing, the crushing precision is improved by batch crushing, and the crushing effect is better.
[0017] 2、In the utility model, the tar residue on the leakage plate is evenly spread on the leakage plate by the rotating rod and the scraper, the tar residue falls from the leakage plate to the crushing cylinder more uniformly, the tar residue is conveniently crushed by the crushing cylinder, the screening function of the leakage plate can be fully utilized, the screening strength is improved, the screening effect is better, and the subsequent crushing is more convenient. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is the overall structure schematic diagram of the utility model;
[0019] Figure 2 is the overall split structure schematic diagram of the utility model;
[0020] Figure 3 is the tar residue crushing device main body side view cross-sectional view of the utility model;
[0021] Figure 4 is Figure 3 A area amplification diagram in the middle;
[0022] Figure 5 is the cover split structure schematic diagram of the utility model.
[0023] In the figure: 1, tar residue crushing device main body;2, first dredging motor;3, stirring rod;4, stirring plate;5, connecting pipe;6, second dredging motor;7, rotating rod;8, scraper;9, sieve plate;10, drainage plate;11, discharging motor;12, discharging pipe;13, connecting rod;14, discharging screw;15, partition;16, crushing motor;17, crushing cylinder;18, feeding pipe;19, fixed ring;20, elastic rubber rod;21, movable rod;22, cover;23, limiting rod. DETAILED DESCRIPTION
[0024] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0025] Embodiment one, as Figures 1-4As shown, a tar residue crushing device, the tar residue is transported into the connecting pipe 5 through the feeding pipe 18, the tar residue is sent into the tar residue crushing device main body 1 through the connecting pipe 5 and falls on the sieve plate 9, after the tar residue falls on the sieve plate 9, the tar residue with small adhesion blocks falls through the holes on the sieve plate 9 and falls on the drainage plate 10 below the sieve plate 9, the tar residue falling on the drainage plate 10 is guided by the drainage plate 10 in the tar residue crushing device main body 1 and falls between the symmetrically arranged crushing cylinders 17 in the tar residue crushing device main body 1, the crushing motor 16 symmetrically arranged on one side of the tar residue crushing device main body 1 is started, the output end of the crushing motor 16 drives the crushing cylinder 17 to rotate, so that the symmetrically arranged crushing cylinders 17 crush the tar residue falling from the drainage plate 10, at the same time, the tar residue that cannot fall through the holes on the sieve plate 9 and fall on the drainage plate 10 is blocked by the scraper 8 accumulated between the sieve plate 9 and the rotating rod 7, the second dredging motor 6 is started, the output end of the second dredging motor 6 drives the rotating rod 7 to rotate, the rotating rod 7 drives the scraper 8 to push the tar residue with large diameter accumulated between the sieve plate 9 and the rotating rod 7 and spread on the sieve plate 9, when the scraper 8 passes through the gap between the sieve plate 9 and the rotating rod 7 from above the sieve plate 9, the spread tar residue falls between the crushing cylinders 17 through the uniform gap between the rotating rod 7 and the sieve plate 9 for crushing, and the shunting and crushing of the tar residue are completed.
[0026] When the connecting pipe 5 transports the tar residue into the tar residue crushing device main body 1, the stirring rod 3 is started, the output end of the stirring rod 3 drives the staggered stirring plates 4 to stir at the end of the connecting pipe 5, so as to prevent the end of the connecting pipe 5 from being blocked by the tar residue, and also to shunt the tar residue at the outlet of the connecting pipe 5 by the rotating stirring rod 3 and the stirring plates 4, so as to facilitate the tar residue to flow out and spread on the sieve plate 9, and fully utilize the sieve plate 9 to screen and shunt the tar residue for crushing.
[0027] As shown in the second embodiment, Figures 2-5 After the tar residue is crushed by the crushing cylinder 17, the crushed tar residue falls into the discharge opening of the discharge pipe 12 opened by the partition plate 15, the crushed tar residue falls onto the discharge screw 14 in the discharge pipe 12, at this time, the discharge pipe 12 is started, the output end of the discharge pipe 12 drives the connecting rod 13 to rotate, the connecting rod 13 drives the discharge screw 14 to rotate in the discharge pipe 12 and pushes the falling crushed tar residue to be discharged through one end of the discharge pipe 12.
[0028] After the broken tar residue reaches the end of the discharge pipe 12 through the fixed ring 19, the end cover plate 22 of the discharge pipe 12 blocks the broken tar residue at this time, until the continuous tar residue pushes the cover plate 22 to pull the limiting rod 23 and the movable rod 21 out of the second through hole and the first through hole of the fixed ring 19, and the movable rod 21 stretches the elastic rubber rod 20 in the first through hole of the fixed ring 19 when it is stretched out, until the movable rod 21 completely separates from the first through hole of the fixed ring 19, at this time the cover plate 22 is separated from the discharge pipe 12 under the pushing of the continuous broken tar residue, and then the broken tar residue pushes the cover plate 22 to pull the movable rod 21 to bend the elastic rubber rod 20, so that the cover plate 22 no longer blocks the end of the discharge pipe 12, and the broken tar residue can be discharged.
[0029] It should be noted that the utility model is a tar residue crushing device, when in use, the tar residue is conveyed to the leakage plate 9 in the tar residue crushing device main body 1 through the feed pipe 18 and the connecting pipe 5, the tar residue flowing out of the end of the connecting pipe 5 is stirred and dredged by the stirring rod 3 driven by the first dredging motor 2 and the stirring plate 4, which prevents the tar residue at the end of the connecting pipe 5 from being blocked and at the same time divides the tar residue to be more evenly laid on the leakage plate 9, facilitating the leakage plate 9 to screen and divide the tar residue, the smaller diameter tar residue falls on the drainage plate 10 through the holes of the leakage plate 9 and is crushed between the crushing cylinders 17 driven by the crushing motor 16 guided by the drainage plate 10, at the same time, the larger diameter tar residue on the leakage plate 9 is pushed to be laid on the leakage plate 9 by the scraper 8 driven by the rotating rod 7 driven by the second dredging motor 6 and is crushed between the crushing cylinders 17 after falling from the leakage plate 9, after the tar residue is divided and crushed, the crushed tar residue falls into the discharge pipe 12 through the discharge opening of the discharge pipe 12 and is conveyed by the discharge screw rod 14 driven by the connecting rod 13 driven by the discharge motor 11, the discharge screw rod 14 pushes away the cover plate 22 after the end of the discharge pipe 12 is filled with the crushed tar residue and is discharged from the end of the discharge pipe 12, the tar residue overflowing from the end of the discharge pipe 12 is prevented from being discharged to the outside from the discharge pipe 12 by the waste gas in the tar residue crushing device main body 1 by blocking the end of the discharge pipe 12 with the cover plate 22, and the crushing treatment of the tar residue is completed.
[0030] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A tar residue crushing device, comprising a tar residue crushing device body (1), characterized in that: A first unblocking motor (2) is detachably installed on one side of the top of the main body (1) of the tar residue crushing device. A stirring rod (3) is detachably installed on one end of the output end of the first unblocking motor (2). Two sets of stirring plates (4) are detachably installed on the outer side of one end of the stirring rod (3). A connecting pipe (5) is connected through one end of the stirring rod (3). One end of the connecting pipe (5) is connected through one side of the main body (1) of the tar residue crushing device. A second unblocking motor (6) is detachably installed on the adjacent side of the main body (1) of the tar residue crushing device. A rotating rod (7) is detachably installed on one end of the output end of the second unblocking motor (6). A scraper (8) is symmetrically detachably installed on the outer side of the rotating rod (7). One end of the rotating rod (7) is rotatably connected to one side of the inner wall of the main body (1) of the tar residue crushing device. A strainer (9) is detachably installed on the adjacent side of the inner wall of the main body (1) of the tar residue crushing device. A diversion plate (10) is detachably installed on one side of the inner wall of the main body (1) of the tar residue crushing device.
2. The tar residue crushing device according to claim 1, characterized in that: A discharge motor (11) is detachably installed on one side of the main body (1) of the tar residue crushing device. A discharge pipe (12) is connected through one side of the main body (1) of the tar residue crushing device. A connecting rod (13) is rotatably connected to one end of the discharge pipe (12). One end of the connecting rod (13) is detachably installed to one end of the output end of the discharge motor (11).
3. The tar residue crushing device according to claim 2, characterized in that: One end of the connecting rod (13) is detachably fitted with a discharge screw (14). The outer side of the discharge screw (14) is rotatably connected to the inside of the discharge pipe (12). The top of the discharge pipe (12) is provided with a discharge port. A partition plate (15) is symmetrically and detachably installed on the side of the discharge pipe (12) with the discharge port.
4. The tar residue crushing device according to claim 1, characterized in that: A crushing motor (16) is symmetrically and detachably installed on one side of the main body (1) of the tar residue crushing device. A crushing cylinder (17) is detachably installed on one end of the output end of the crushing motor (16). One end of the crushing cylinder (17) is rotatably connected to one side of the inner wall of the main body (1) of the tar residue crushing device.
5. The tar residue crushing device according to claim 1, characterized in that: The feed pipe (18) is fixedly sleeved on the outside of one end of the connecting pipe (5). One end of the feed pipe (18) is detachably installed on one side of the main body (1) of the tar residue crushing device. One end of the feed pipe (18) is connected to one end of the connecting pipe (5). One end of the connecting pipe (5) is connected to the inside of the main body (1) of the tar residue crushing device.
6. The tar residue crushing device according to claim 1, characterized in that: A gap is provided between the bottom of the scraper (8) and the top of the drain plate (9), and a gap is provided between the bottom of the drain plate (9) and the top of the diversion plate (10).
7. The tar residue crushing device according to claim 2, characterized in that: A fixing ring (19) is detachably installed on the inner wall of one end of the discharge pipe (12). A first through hole is opened at one end of the fixing ring (19). An elastic rubber rod (20) is detachably installed on one side of the inner wall of the first through hole of the fixing ring (19). A movable rod (21) is detachably installed at one end of the elastic rubber rod (20). A cover plate (22) is detachably installed at one end of the movable rod (21). The outer side of one end of the cover plate (22) abuts against the inner side of one end of the discharge pipe (12).
8. The tar residue crushing device according to claim 7, characterized in that: One end of the cover plate (22) is detachably mounted with a limiting rod (23). One end of the cover plate (22) abuts against one end of the fixing ring (19). One end of the fixing ring (19) has a second through hole. The inside of the second through hole of the fixing ring (19) is inserted into one end of the limiting rod (23).
9. A tar residue crushing device according to claim 7, characterized in that: The first through hole of the fixing ring (19) abuts against the outer side of one end of the movable rod (21), and the diameter of the fixing ring (19) is the same as the diameter of the cover plate (22).