Anti-blocking powder cutting all-in-one machine

Abstract

The utility model discloses an anti-blocking powder cutting all-in-one machine which comprises a machine frame, a feeding port and a discharging port are formed in the outer side of the machine frame, a feeding chamber, a cutting chamber and a smashing chamber which are sequentially communicated are arranged in the machine frame, the feeding port is communicated with the feeding chamber, the discharging port is communicated with the smashing chamber, a movable baffle is installed at the discharging port and used for shielding the discharging port, and the cutting chamber is communicated with the smashing chamber. The size of the discharge hole is further changed; the feeding and pressing mechanism is arranged in the feeding chamber and used for pressing the materials and feeding the materials into the cutting chamber; the conveying mechanism is arranged in the feeding chamber and is in butt joint with the feeding port and the feeding and pressing mechanism; the cutting mechanism is arranged in the cutting chamber and used for cutting materials; the crushing mechanism is arranged in the crushing chamber and is used for crushing materials; and the power mechanism is used for providing power. The particle size of crushed materials can be adjusted without a screen, a series of problems of material heating, running power increase, low crushing efficiency and the like caused by the fact that the materials block the screen are avoided, and the treatment efficiency of the materials with high water content is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cutting and crushing equipment technical field, especially in an all -in -one cutting powder of preventing blockage. BACKGROUND

[0002] Plant essential oil, also known as aromatic essential oil or essence oil, is a volatile oil liquid, mostly colorless, is the product of plant secondary metabolism, is the aromatic substance that can be extracted from different tissues of plants by various methods. Because plant essential oil has excellent safety and environmental characteristics, has multiple degradation pathways, does not cause pollution to the environment, and has good antioxidant capacity, moisturizing effect and antibacterial mechanism and other characteristics, it has been widely used in agriculture, animal husbandry, daily chemical industry and food preservation and other fields, and has high commercial value.

[0003] At present, water vapor distillation method is mostly used in industrial production to extract plant essential oil. This method can efficiently extract high content essential oil from plants, and has the advantages of less equipment investment and low running cost. But it needs to be noted that the essential oil extraction rate and extraction effect of water vapor distillation method are closely related to the particle size of plant material during distillation, so the plant raw material containing essential oil needs to be crushed before distillation.

[0004] The all-in-one cutting powder machine is a mechanical equipment commonly used when cutting and crushing essential oil-containing plants. However, the all-in-one cutting powder machine on the market is mainly suitable for the crushing treatment of dry forage such as corn straw, wheat straw, alfalfa and oat, and has poor crushing effect on essential oil-containing plants.

[0005] In order to control the particle size of the crushed material, a crushing screen is installed in most all-in-one cutting powder machines. When such equipment processes high-moisture materials such as essential oil-containing plants, the cut and crushed material is easy to block the screen. The screen blockage not only affects the classification effect of the material, but also causes the equipment running power to rise, seriously affecting the production efficiency and increasing the production cost, which is not conducive to industrial production. In addition, due to the screen blockage, a local high-temperature environment may be generated inside the equipment, which may cause the temperature of the material to rise. The wind force during the crushing process of some all-in-one cutting powder machines is large, which will increase the loss of plant essential oil and affect the yield of plant essential oil. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing an all-in-one cutting powder machine capable of preventing blockage, and the particle size of the crushed material is controllable.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0008] An all-in-one cutting powder machine capable of preventing blockage comprises:

[0009] The rack is externally provided with an inlet and an outlet, and internally provided with a feeding chamber, a cutting chamber and a crushing chamber which are communicated in sequence; the inlet is communicated with the feeding chamber, the outlet is communicated with the crushing chamber, and a movable baffle is installed at the outlet for shielding the outlet and changing the size of the outlet;

[0010] A feeding and pressing mechanism is arranged in the feeding chamber for compacting the material and feeding the material into the cutting chamber;

[0011] A conveying mechanism is arranged in the feeding chamber and connected with the inlet and the feeding and pressing mechanism;

[0012] A cutting mechanism is arranged in the cutting chamber for cutting the material;

[0013] A crushing mechanism is arranged in the crushing chamber for crushing the material;

[0014] A power mechanism is arranged for providing power to the feeding and pressing mechanism, the conveying mechanism, the cutting mechanism and the crushing mechanism.

[0015] Further, the feeding and pressing mechanism comprises a pressing roller, a feeding roller and a pressing spring, the pressing roller and the feeding roller are both horizontally arranged and correspond in position, and the two ends of the pressing roller are elastically connected with the rack through the vertically arranged pressing spring.

[0016] Further, the pressing roller comprises a base body and a plurality of pressing ribs, the pressing ribs are protrudingly arranged on the outer surface of the base body, and the pressing ribs are arranged along the circumference of the base body.

[0017] Further, a plurality of guide grooves are arranged on the pressing rib, and the guide grooves are arranged along the length direction of the pressing rib.

[0018] Further, the cross section of the pressing rib perpendicular to the axial direction of the pressing roller is triangular or rectangular, and the guide groove is a U-shaped groove, a V-shaped groove or a semicircular groove.

[0019] Further, a slag outlet is arranged at the lower side of the rack, the slag outlet is communicated with the bottom of the feeding chamber, and a gap is left between the feeding and pressing mechanism and the conveying mechanism, and the gap is located directly above the slag outlet.

[0020] Further, the cutting mechanism comprises a rotary knife holder, a fixed knife and a movable knife which cooperate with each other, the rotary knife holder is rotatably arranged in the cutting chamber, the fixed knife is fixedly arranged at the side of the feeding and pressing mechanism, and the movable knife is fixedly arranged at the outer side of the rotary knife holder.

[0021] Further, the crushing mechanism comprises a plurality of hammer pieces and a crushing support frame, the crushing support frame is rotationally arranged in the crushing chamber, and the hammer pieces are fixedly connected to the crushing support frame.

[0022] Further, the crushing support frame comprises a plurality of rotor webs, a plurality of pin shafts and a plurality of spacer sleeves, the rotor webs are perpendicular to the main shaft, each rotor web is fixedly connected to the main shaft and is equidistantly arranged along the axial direction of the main shaft, the pin shafts are parallel to the main shaft, each pin shaft is uniformly arranged outside the main shaft and penetrates each rotor web, the hammer pieces and the spacer sleeves are fixedly sleeved on the pin shafts, and the spacer sleeves separate the hammer pieces from each other.

[0023] The utility model has the advantages of the following beneficial effects:

[0024] The utility model discloses a conveying mechanism, feeding and pressing mechanism, cutting mechanism and crushing mechanism are arranged in the utility model, so that the material can be fed, compacted, cut and crushed, and a movable baffle is arranged to shield the discharge port, so that the discharge port can be enlarged or reduced, the processing time of the material in the crushing chamber can be prolonged or shortened, the particle size of the crushed material can be adjusted without a screen, the material can be prevented from blocking the screen, the material can be prevented from heating, the operation power can be prevented from increasing, and the crushing efficiency can be prevented from being low, and the processing efficiency of the material with high moisture content can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model.

[0026] Figure 2 It is a structural schematic diagram of the utility model.

[0027] Figure 3 It is Figure 2 It is a partial enlarged schematic diagram of the structure of part A.

[0028] Figure 4 It is a structural schematic diagram of the pressing roller of the utility model.

[0029] Figure 5 It is a structural schematic diagram of the crushing mechanism of the utility model.

[0030] Main component symbol explanation: 100, rack; 110, feed inlet; 120, discharge outlet; 130, feed chamber; 140, cutting chamber; 150, crushing chamber; 160, movable baffle; 170, crushed slag outlet; 200, feeding and pressing mechanism; 210, pressing roller; 211, base body; 212, pressing rib; 213, guide groove; 220, feed roller; 230, pressing spring; 300, conveying mechanism; 310, V-shaped rubber conveying belt; 320, driving conveying roller; 330, driven conveying roller; 400, cutting mechanism; 410, rotary tool holder; 420, fixed tool; 430, moving tool; 500, crushing mechanism; 510, crushing support frame; 511, main shaft; 512, pin shaft; 513, rotor web; 514, spacer sleeve; 515, web mounting sleeve; 520, hammer piece; 600, power mechanism. DETAILED DESCRIPTION

[0031] The utility model will be further explained in connection with the drawings and specific embodiments.

[0032] As Figures 1-3 shown, the utility model discloses a kind of anti-blocking cutting powder all-in-one machine, including rack 100, feeding and pressing mechanism 200, conveying mechanism 300, cutting mechanism 400, crushing mechanism 500 and power mechanism 600.

[0033] Rack 100 outside is provided with feed inlet 110 and discharge outlet 120, and rack 100 inside is provided with sequentially communicated feed chamber 130, cutting chamber 140 and crushing chamber 150.The feed inlet 110 is communicated with feed chamber 130, and the discharge outlet 120 is communicated with crushing chamber 150, and the feed inlet 110 and the discharge outlet 120 are respectively arranged on the opposite sides of the rack 100.A movable baffle 160 for shielding the discharge outlet 120 is installed at the discharge outlet 120, and the movable baffle 160 can be connected to the shell in various ways such as sliding connection and rotary connection.By controlling the degree of sliding into and rotating into the discharge outlet 120 of the movable baffle 160, the degree of shielding the discharge outlet 120 by the movable baffle 160 can be changed, and the size of the discharge outlet 120 can be changed accordingly.

[0034] Conveying mechanism 300 is arranged in feed chamber 130, and includes V-shaped rubber conveying belt 310 and driving conveying roller 320 and driven conveying roller 330 for driving V-shaped rubber conveying belt 310.Conveying mechanism 300 is connected to feed inlet 110 and feeding and pressing mechanism 200, and can convey the material sent into feed inlet 110 to feeding and pressing mechanism 200 for processing.

[0035] The feeding and compacting mechanism 200 is arranged in the feeding chamber 130 and is used to compact the material and feed the material into the cutting chamber 140. The material can be uniformly and continuously fed into the cutting chamber 140 through the feeding and compacting mechanism 200, and the material is pre-compacted so that the material is more compact and stable when entering the cutting chamber 140, thereby reducing vibration and deviation in the cutting process, and improving cutting precision and quality.

[0036] The cutting mechanism 400 is arranged in the cutting chamber 140 and is used to cut the material. The crushing mechanism 500 is arranged in the crushing chamber 150 and is used to crush the material. The power mechanism 600 is arranged outside the frame 100 and is used to provide power to the feeding and compacting mechanism 200, the conveying mechanism 300, the cutting mechanism 400, and the crushing mechanism 500.

[0037] When the device is in operation, the material fed into the feeding port 110 can pass through the conveying mechanism 300, the feeding and compacting mechanism 200, the cutting mechanism 400, and the crushing mechanism 500 in sequence, and be subjected to feeding, compacting feeding, cutting, and crushing treatment, respectively. The treated material is output through the discharge port 120. According to actual needs, the size of the discharge port 120 can be adjusted by the movable baffle 160 arranged at the discharge port 120, thereby prolonging or shortening the treatment time of the material in the crushing chamber 150, and achieving the purpose of adjusting the particle size of the crushed material. By replacing the screen with the movable baffle 160 to control the particle size of the material, the problems of screen clogging, material heating, increased operating power, low crushing efficiency, and other problems caused by screen clogging can be effectively avoided, and the processing efficiency of the material with high water content can be effectively improved.

[0038] To avoid the material fed into the cutting chamber 140 being mixed with stone debris, the frame 100 is provided with a debris outlet 170 at the lower side, and the debris outlet 170 is connected to the bottom of the feeding chamber 130. Correspondingly, a gap is left between the feeding and compacting mechanism 200 and the conveying mechanism 300, and the gap is located directly above the debris outlet 170. Before the material is compacted, the stone debris mixed in the material can fall into the bottom of the feeding chamber 130 through the gap between the feeding and compacting mechanism 200 and the conveying mechanism 300, and be discharged from the frame 100 through the debris outlet 170, thereby effectively filtering out the stone debris, avoiding the hard objects from entering the cutting chamber 140 and the crushing chamber 150 to damage the device, and also avoiding the hard objects from being hit and flying out to injure the operator, thereby improving the safety of the device.

[0039] The feeding and pressing mechanism 200 for compacting and feeding materials comprises a pressing roller 210, a feeding roller 220, a pressing spring 230 and the like. The pressing roller 210 and the feeding roller 220 are horizontally arranged and correspond to each other in position. The feeding roller 220 is a conventional cylindrical roller and is driven by the power mechanism 600. The two ends of the pressing roller 210 are rotatably arranged through bearings and are elastically connected to the frame 100 through the vertically arranged pressing spring 230. The pressing roller 210 and the feeding roller 220 arranged above and below leave a gap for the materials to pass through. When the materials sent by the conveying mechanism 300 enter the gap, the pressing roller 210 can move up and down to adapt to different feeding amounts of the materials under the action of the pressing spring 230, and is always tightly pressed above the materials to compact the materials with the feeding roller 220. When the feeding amount of the materials is small, the compactness of the materials is avoided; when the feeding amount of the materials is large, the materials are avoided from being stacked and stuck. The compacted materials can be driven by the feeding roller 220 to be uniformly and continuously fed into the cutting chamber 140.

[0040] As shown in Figure 4 The pressing roller 210 comprises a columnar base body 211 and a plurality of pressing ribs 212. The pressing ribs 212 are protrusively arranged on the outer surface of the base body 211 and are spaced along the circumference of the base body 211. The friction between the pressing roller 210 and the materials can be improved through the pressing ribs 212 to prevent the materials from slipping or being stuck during the pressing process, so that more shearing force and extrusion force are generated when the pressing roller 210 presses the materials, thereby improving the compactness and forming quality of the pressed materials. As a preferred embodiment, the cross section of the pressing rib 212 perpendicular to the axial direction of the pressing roller 210 is triangular or rectangular, and the compacting effect is better.

[0041] A plurality of guide grooves 213 are arranged through the pressing rib 212. The guide grooves 213 are spaced along the length direction of the pressing rib 212. The guide grooves 213 can be used as the guide and channel of the materials to help the materials pass through the pressing roller 210 more smoothly. The guide grooves 213 can be any one or several of U-shaped grooves, V-shaped grooves or semicircular grooves.

[0042] The material cutting mechanism 400 includes a rotating blade holder 410 and cooperating fixed blades 420 and movable blades 430. The rotating blade holder 410 is rotatably mounted inside the cutting chamber 140 and is powered by a power mechanism 600. The fixed blade 420 is fixedly mounted on the side of the feeding and pressing mechanism 200, and the movable blade 430 is fixedly mounted on the outside of the rotating blade holder 410 and can rotate with the rotating blade holder 410. Relying on the shearing action generated by the movable blade 430 and the fixed blade 420, the material fed into the cutting chamber 140 can be cut into suitable small segments. After being cut into segments, the material can be thrown into the crushing chamber 150 for further processing as the rotating blade holder 410 rotates. Throughout the shearing process, the contact time between the material and the blades is short, so the material is almost not heated during the shearing process. When processing plants containing essential oils, this can greatly reduce the loss of plant essential oils.

[0043] The crushing mechanism 500 includes a crushing support frame 510 and multiple sets of hammers 520. The crushing support frame 510 is rotatably mounted within the crushing chamber 150, and the hammers 520 are fixedly connected to the crushing support frame 510. Figure 5 As shown, the crushing support frame 510 includes a main shaft 511, multiple pins 512, multiple rotor webs 513, multiple spacers 514, and web mounting sleeves 515. The rotor webs 513 are arranged perpendicular to the main shaft 511. Each rotor web 513 is fixedly connected to the main shaft 511 through the web mounting sleeves 515 and is equidistantly arranged along the axial direction of the main shaft 511. The pins 512 are arranged parallel to the main shaft 511. Each pin 512 is evenly wrapped around the outside of the main shaft 511 and passes through each rotor web 513. Hammers 520 and spacers 514 are fixedly sleeved on the pins 512. The spacers 514 separate the hammers 520 so that they are arranged at intervals. When the crushing support frame 510 rotates, the hammers 520 fixedly mounted on the crushing support frame 510 rotate accordingly, impacting and hammering the material fed into the crushing chamber 150, further crushing small pieces of material into granules. The crushed material can be thrown out of the discharge port 120 by the centrifugal force of the hammer blades 520 rotating driven by the crushing support frame 510.

[0044] The rotation direction of the crushing support frame 510 is opposite to that of the rotating blade holder 410. The airflow generated by their rotation can cancel each other out, reducing the wind force inside the equipment. When processing plants containing essential oils, this can effectively reduce the loss of plant essential oils caused by wind force.

[0045] In summary, this integrated pulverizer has many advantages, such as easy operation, safe use, continuous production, and low clogging during the pulverizing process. It is suitable for a wide range of materials, and can effectively reduce the loss of essential oils when processing essential oil plants. It also has low operating power and high material processing efficiency.

[0046] Although the utility model is specifically shown and introduced in combination with the preferred embodiments, it should be understood by those skilled in the art that various changes can be made to the utility model in form and details without departing from the spirit and scope of the utility model defined in the appended claims, and all of them are within the protection scope of the utility model.

Claims

1. A clogging-preventing powder cutting all-in-one machine, characterized by, The machine comprises a rack, an inlet and an outlet arranged on the outer side of the rack, and a feeding chamber, a cutting chamber and a crushing chamber arranged in sequence and communicated with each other in the inner side of the rack; the inlet is communicated with the feeding chamber, the outlet is communicated with the crushing chamber, and a movable baffle is arranged on the outlet to shield the outlet and change the size of the outlet; a feeding and pressing mechanism arranged in the feeding chamber to compact the material and feed the material into the cutting chamber; a conveying mechanism arranged in the feeding chamber and connected with the inlet and the feeding and pressing mechanism; a cutting mechanism arranged in the cutting chamber to cut the material; a crushing mechanism arranged in the crushing chamber to crush the material; a power mechanism to provide power for the feeding and pressing mechanism, the conveying mechanism, the cutting mechanism and the crushing mechanism.

2. The anti-blocking cutting and powdering all-in-one machine according to claim 1, wherein the feeding and pressing mechanism comprises a pressing roller, a feeding roller and a pressing spring, the pressing roller and the feeding roller are both arranged horizontally and correspond to each other in position, and the two ends of the pressing roller are elastically connected with the rack through the vertically arranged pressing spring.

3. The anti-blocking cutting and powdering all-in-one machine according to claim 2, wherein the pressing roller comprises a base body and a plurality of pressing ribs, the pressing ribs are protrusively arranged on the outer surface of the base body, and the pressing ribs are arranged in intervals along the circumference of the base body.

4. The anti-blocking cutting and powdering all-in-one machine according to claim 3, wherein a plurality of guide grooves are arranged in the pressing ribs in the length direction of the pressing ribs.

5. The anti-blocking cutting and powdering all-in-one machine according to claim 4, wherein the cross section of the pressing rib perpendicular to the axial direction of the pressing roller is triangular or rectangular, and the guide groove is a U-shaped groove, a V-shaped groove or a semicircular groove.

6. The anti-blocking cutting and powdering all-in-one machine according to claim 1, wherein a slag outlet is arranged on the lower side of the rack, the slag outlet is communicated with the bottom of the feeding chamber, and a gap is left between the feeding and pressing mechanism and the conveying mechanism, and the gap is located directly above the slag outlet.

7. The anti-blocking cutting and powdering all-in-one machine according to claim 1, wherein the cutting mechanism comprises a rotary knife holder, a fixed knife and a movable knife, the rotary knife holder is arranged in the cutting chamber, the fixed knife is fixedly arranged on the side of the feeding and pressing mechanism, and the movable knife is fixedly arranged on the outer side of the rotary knife holder.

8. The anti-blocking cutting and powdering all-in-one machine according to claim 7, wherein the crushing mechanism comprises a crushing support frame and a plurality of hammer pieces, the crushing support frame is arranged in the crushing chamber, and the hammer pieces are fixedly connected to the crushing support frame; the rotary directions of the rotary knife holder and the crushing support frame are opposite.

9. The anti-blocking cutting and powdering all-in-one machine according to claim 8, wherein ​ ​ ​ ​ ​ ​ ​ ​ The pulverizing support frame comprises a main shaft, a plurality of pin shafts, a plurality of rotor webs and a plurality of spacer sleeves, the rotor webs are perpendicular to the main shaft, each rotor web is fixedly connected to the main shaft and is equidistantly arranged along the axial direction of the main shaft, the pin shafts are parallel to the main shaft, each pin shaft is uniformly surrounded outside the main shaft and penetrates each rotor web, the hammers and the spacer sleeves are fixedly sleeved on the pin shafts, and the spacer sleeves separate the hammers from each other.

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