Intelligent artificial leather production equipment

By introducing a collection chamber and adjustment mechanism into the artificial leather production equipment, the problems of leather thickness adjustment and waste collection have been solved, achieving waste collection and coating uniformity, and improving the adaptability and performance of the equipment.

CN223655352UActive Publication Date: 2025-12-12DONGGUAN MINGHUI NEW MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422806076.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-12-12
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing artificial leather production equipment cannot be adjusted according to the thickness of the leather, and waste materials during coating cannot be effectively collected, affecting the performance.

Method used

Waste material from coating is collected in a collection chamber, and the height of the coating rollers is controlled by an adjustment mechanism to adapt to different leather thicknesses. This mechanism includes lifting components, synchronization components, and drive components to adjust the spacing between the coating rollers.

Benefits of technology

It achieves effective waste collection, adapts to coating of different leather thicknesses, and ensures coating uniformity and equipment simplicity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223655352U_ABST
    Figure CN223655352U_ABST
Patent Text Reader

Abstract

The utility model discloses intelligent artificial leather production equipment, and relates to the technical field of artificial leather production devices. The collecting cavity is formed in the bottom of the coating box; the raw material box is fixedly connected to the top of the coating box; the position adjusting mechanism is arranged in the coating box; the lower rotating roller is rotationally connected to the inner bottom of the coating box; and the number of the coating rollers is two, the two coating rollers are both arranged on the position adjusting mechanism, and the position adjusting mechanism comprises two sets of lifting components. According to the intelligent artificial leather production equipment, through use of a collecting cavity, waste materials generated during coating can be collected, it is guaranteed that the waste materials in the using process do not affect overall use, the using effect is guaranteed, the height of a coating roller is controlled through a position adjusting mechanism, and the coating efficiency is improved. The distance between the lower rotating roller and the coating roller is correspondingly adjusted to adapt to different leather thicknesses, and the leather coating device is simple in structure and easy and convenient to use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of artificial leather production equipment, specifically an intelligent artificial leather production device. Background Technology

[0002] Artificial leather is made by foaming or coating various formulations of PVC and PU onto a woven or non-woven fabric base. It can be processed according to different requirements for strength, color, gloss, and patterns. It has the characteristics of a wide variety of colors and patterns, good waterproof performance, neat edges, high utilization rate, and relatively low price compared to genuine leather. However, most artificial leathers cannot achieve the same feel and elasticity as genuine leather. Its cross-section shows tiny air bubbles, a thin film on the fabric base or surface, and dry artificial fibers.

[0003] The authorized publication number "CN210935765U" describes "a rapid coating artificial leather production equipment, belonging to the field of production equipment, including a base and a receiving roller. A coating roller is fixedly installed at one end of the upper surface of the base, and a housing is fixedly installed in the middle of the upper surface of the base. A through groove is opened on the side of the middle part of the housing. Chambers are opened at both the upper and lower ends of the housing, and a fan is fixedly installed inside each chamber. Air pipes are fixedly installed at both ends of the fan. One end of the air pipe is located outside the housing, and the other end is fixedly installed inside a heating chamber opened inside the housing. Heating wires are fixedly installed on both sides of the middle part of the heating chamber, and air outlets are evenly opened on the lower surface of the heating chamber. This rapid coating artificial leather production equipment can transport outside air to the heating chamber through the air pipes via the fan, and then, after being heated by the heating wires, it is discharged from the air outlets, allowing for the drying of both the upper and lower surfaces of the artificial leather. The drying speed is relatively fast, improving the usage effect."

[0004] The aforementioned patent allows for drying of both the top and bottom surfaces of artificial leather at a relatively fast speed, improving the performance. However, during use, adjustments cannot be made based on the thickness of the leather. Additionally, waste paint from leather coating cannot be collected, compromising usability. Utility Model Content

[0005] This utility model provides an intelligent artificial leather production equipment. By using a collection chamber, waste materials during coating can be collected, ensuring that waste materials do not affect the overall use and guaranteeing the effect. The height of the coating roller is controlled by an adjustment mechanism, so that the distance between the lower roller and the coating roller can be adjusted accordingly to adapt to different leather thicknesses. Furthermore, the structure is simple and easy to use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an intelligent artificial leather production equipment, comprising:

[0007] Coating box;

[0008] A collection chamber is located at the bottom of the coating box;

[0009] Raw material box, which is fixedly connected to the top of coating box;

[0010] The adjustment mechanism is located inside the coating box;

[0011] The lower rotating roller is rotatably connected to the bottom of the coating box; and

[0012] There are two coating rollers, both of which are mounted on the adjustment mechanism.

[0013] Furthermore, the adjustment mechanism includes:

[0014] The lifting components are provided in two sets, which are respectively located on both sides inside the coating box for adjusting the height of the coating roller;

[0015] A synchronization component, located at the bottom of the coating chamber, is connected to two sets of lifting components for synchronized operation of the two sets of lifting components; and

[0016] The drive unit is located on the coating box and is connected to one of the lifting units for rotating the coating roller.

[0017] Furthermore, each of the lifting components includes an adjusting screw and an adjusting block. A groove is provided at the center of one side of the inner wall of the coating box. The adjusting screw is rotatably connected to the inside of the coating box. The adjusting block is slidably connected to the groove and threadedly connected to the adjusting screw. An installation block is fixedly connected to one side of the outer surface of the adjusting block. One end of the coating roller is rotatably connected to the installation block.

[0018] Furthermore, the synchronization component includes a synchronization toothed belt and two synchronization gears. Each synchronization gear is fixedly connected to the bottom of the adjusting screw. The synchronization toothed belt is sleeved on the two synchronization gears, and the synchronization toothed belt meshes with the two synchronization gears.

[0019] Furthermore, the driving component is a positioning motor, which is fixedly connected to the top side of the coating box, and the output end of the positioning motor is fixedly connected to the top of one of the positioning screws.

[0020] Furthermore, it also includes an input mechanism located at the top of the coating box for inputting raw materials. The input mechanism includes an infeed telescopic rod and a connecting pipe. The infeed telescopic rod is fixedly connected to the center of the top of the coating box, and the connecting pipe is fixedly connected to the bottom of the infeed telescopic rod. The two ends of the connecting pipe are respectively connected to one end of the two coating rollers.

[0021] This utility model provides an intelligent artificial leather production equipment. It has the following beneficial effects:

[0022] (1) The intelligent artificial leather production equipment can collect the waste material during coating by using the collection chamber, so as to ensure that the waste material during the use process does not affect the overall use and ensure the effect of use.

[0023] (2) The intelligent artificial leather production equipment controls the height of the coating roller through the adjustment mechanism, so that the distance between the lower roller and the coating roller can be adjusted accordingly to adapt to different leather thicknesses. In addition, the structure is simple and easy to use. Attached Figure Description

[0024] Figure 1 This is a partial sectional view of the present invention;

[0025] Figure 2 This is a perspective view of the present utility model;

[0026] Figure 3 This is an exploded view of the adjustment mechanism of this utility model;

[0027] Figure 4 This is a three-dimensional view of the adjustment mechanism of this utility model.

[0028] In the diagram: 1. Coating box; 2. Collection chamber; 3. Lower roller; 4. Coating roller; 5. Slide chute; 6. Feed telescopic rod; 7. Raw material box; 8. Adjusting screw; 9. Adjusting block; 10. Synchronous toothed belt; 11. Adjusting motor; 12. Synchronous gear; 13. Connecting pipe; 14. Mounting block. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0030] Please see Figure 1-4 This utility model provides a technical solution: an intelligent artificial leather production equipment, comprising:

[0031] Coating box 1;

[0032] Collection chamber 2 is located at the bottom of coating box 1;

[0033] Raw material box 7 is fixedly connected to the top of coating box 1;

[0034] The adjustment mechanism is located inside the coating box 1;

[0035] The lower rotating roller 3 is rotatably connected to the bottom of the coating box 1; and

[0036] There are two coating rollers 4, both of which are mounted on the adjustment mechanism.

[0037] In this implementation scheme: the collection chamber 2 is located at the bottom of the coating box 1 and is used for collecting waste materials to ensure the overall use. The raw material box 7 at the top is used to store the raw materials during coating. It is equipped with an output mechanism to ensure that the raw materials inside are output to complete the overall use. The lower roller 3 is used to support the leather. The coating roller 4 is equipped with a discharge hole to ensure that the raw materials are discharged evenly and that the leather is coated evenly.

[0038] Specifically, the positioning mechanism includes:

[0039] The lifting components are provided in two sets, which are respectively located on both sides inside the coating box 1 for adjusting the height of the coating roller 4.

[0040] A synchronization component is located at the bottom of the coating box 1. This synchronization component is connected to two sets of lifting components for synchronized use of the two sets of lifting components; and

[0041] A drive unit is mounted on the coating box 1 and is connected to one of the lifting units for rotating the coating roller 4.

[0042] In this embodiment: the drive component controls one set of lifting components to be used, and the synchronization component enables the two sets of lifting components to be used synchronously to achieve the desired effect.

[0043] Specifically, each lifting component includes an adjusting screw 8 and an adjusting block 9. A groove 5 is provided at the center of one side of the inner wall of the coating box 1. The adjusting screw 8 is rotatably connected to the coating box 1, and the adjusting block 9 is slidably connected to the groove 5. The adjusting block 9 is threadedly connected to the adjusting screw 8. An installation block 14 is fixedly connected to one side of the outer surface of the adjusting block 9, and one end of the coating roller 4 is rotatably connected to the installation block 14.

[0044] In this embodiment: the adjusting screw 8 rotates, controlling the adjusting block 9 to move within the slide groove 5, and the coating roller 4 is installed through the mounting block 14 to complete the installation and use of the coating roller 4, thereby controlling the lifting and lowering of the coating roller 4.

[0045] Specifically, the synchronization component includes a synchronizing toothed belt 10 and two synchronizing gears 12. Each synchronizing gear 12 is fixedly connected to the bottom of the adjusting screw 8. The synchronizing toothed belt 10 is sleeved on the two synchronizing gears 12, and the synchronizing toothed belt 10 and the two synchronizing gears 12 mesh with each other.

[0046] In this embodiment, the two synchronous gears 12 are of the same size, and the two adjusting screws 8 are rotated synchronously by the synchronous toothed belt 10 to achieve the desired effect.

[0047] Specifically, the driving component is a positioning motor 11, which is fixedly connected to the top side of the coating box 1, and the output end of the positioning motor 11 is fixedly connected to the top of one of the positioning screws 8.

[0048] In this embodiment, the model of the adjustment motor 11 can be selected from those available on the market as needed, which will not be elaborated here. The adjustment motor 11 controls one of the adjustment screws 8 to rotate, thus completing the use. In addition, the adjustment motor 11 can rotate in both forward and reverse directions.

[0049] Specifically, it also includes an input mechanism located at the top of the coating box 1 for inputting raw materials. The input mechanism includes a feeding telescopic rod 6 and a connecting pipe 13. The feeding telescopic rod 6 is fixedly connected to the center of the top of the coating box 1, and the connecting pipe 13 is fixedly connected to the bottom of the feeding telescopic rod 6. The two ends of the connecting pipe 13 are respectively connected to one end of the two coating rollers 4.

[0050] In this embodiment: the feed telescopic rod 6 can be extended and retracted to coordinate with the height adjustment of the coating roller 4, and the connecting pipe 13 is a three-way pipe to ensure that the raw material in the raw material box 7 enters the two coating rollers 4 to achieve the desired effect.

[0051] In use, the raw material is placed in the raw material box 7, and the raw material is introduced into the two coating rollers 4 through the feeding telescopic rod 6 and the connecting pipe 13. The leather passes between the coating roller 4 and the lower rotating roller 3. The adjusting motor 11 controls one of the adjusting screws 8 to rotate, and the synchronous toothed belt 10 and the synchronous gear 12 make the two adjusting screws 8 rotate synchronously, so that the two adjusting blocks 9 drive the two coating rollers 4 to rise and fall synchronously, pressing the leather to complete the coating. During the coating process, the waste material falls into the collection chamber 2 for collection to avoid environmental impact.

[0052] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0053] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An intelligent artificial leather production device, characterized in that, The utility model relates to a coating box, which comprises a coating box (1), a collecting cavity (2) opened in the bottom of the coating box (1), a raw material box (7) fixedly connected to the top of the coating box (1), a position adjusting mechanism arranged in the coating box (1), a lower rotating roller (3) rotatably connected to the bottom of the coating box (1), and two coating rollers (4) arranged on the position adjusting mechanism. The position adjusting mechanism comprises two groups of lifting components arranged on the two sides of the coating box (1) for adjusting the height of the coating rollers (4), a synchronous component arranged at the bottom of the coating box (1) and connected to the two groups of lifting components for synchronously using the two groups of lifting components, and a driving component arranged on the coating box (1) and connected to one of the two groups of lifting components for rotating the coating rollers (4). Each group of lifting components comprises a position adjusting screw (8) rotatably connected to the coating box (1) and a position adjusting block (9) threadedly connected to the position adjusting screw (8) and slidably connected to a sliding groove (5) formed in the center of one side of the inner wall of the coating box (1), wherein one end of the coating roller (4) is rotatably connected to a mounting block (14) fixedly connected to the outer surface of the position adjusting block (9). The synchronous component comprises a synchronous toothed belt (10) and two synchronous gears (12), each of which is fixedly connected to the bottom of the position adjusting screw (8), and the synchronous toothed belt (10) is sleeved on the two synchronous gears (12) and is in meshing engagement with the two synchronous gears (12). The driving component is a position adjusting motor (11) fixedly connected to one side of the top of the coating box (1) and having an output end fixedly connected to the top of one of the position adjusting screws (8). The utility model further comprises an input mechanism arranged at the top of the coating box (1) for inputting raw materials, which comprises a feeding telescopic rod (6) fixedly connected to the center of the top of the coating box (1) and a communication pipe (13) fixedly connected to the bottom of the feeding telescopic rod (6) and having two ends respectively connected to one end of the two coating rollers (4). ​ 2. The intelligent artificial leather production equipment according to claim 1, characterized in that, ​ ​ ​ ​ 3. The intelligent artificial leather production device according to claim 2, characterized in that, ​ 4. The intelligent artificial leather production device according to claim 3, characterized in that, ​ 5. The intelligent artificial leather production device according to claim 4, characterized in that, ​ 6. The intelligent artificial leather production device according to claim 5, characterized in that, ​

Citation Information

Patent Citations

  • Artificial leather production equipment capable of coating quickly

    CN210935765U