Aluminum enameled wire cleaning device
By designing an aluminum enameled wire cleaning device, which utilizes rotating components, tensioning components, and cleaning components to achieve automatic winding and cleaning of aluminum enameled wire, the problem of low automation in aluminum enameled wire production is solved, and production efficiency and cleaning effect are improved.
Patent Information
- Application Number
- CN202520232290.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In the current aluminum enameled wire production process, the surface cleaning and winding of the aluminum enameled wire onto the roller surface have a low degree of automation, which affects production efficiency.
An aluminum enameled wire cleaning device was designed, comprising a rotating component, a tensioning component, a traversing component, and a cleaning component. The device is driven by a motor to achieve automatic winding and cleaning of the aluminum enameled wire, ensuring uniform winding and effective cleaning.
The system enables automated winding and cleaning of aluminum enameled wire, improving production efficiency and ensuring the cleanliness and uniformity of the aluminum enameled wire surface.
Smart Images

Figure CN223655584U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum enameled wire production technology, and more specifically to an aluminum enameled wire cleaning device. Background Technology
[0002] Aluminum enameled wire is a special type of wire consisting of aluminum conductors and a layer of insulating varnish. Due to its lightweight, corrosion resistance, and cost-effectiveness, aluminum enameled wire is widely used in the field of electrical engineering.
[0003] Currently, in the final stage of aluminum enameled wire production, workers need to clean the surface of the aluminum enameled wire to improve its insulation performance. The existing method is for workers to directly clean the surface of the aluminum enameled wire with a brush. After cleaning, workers also need to manually wind the aluminum enameled wire onto the roller surface. The entire process has a low degree of automation and integration, which affects the efficiency of production and processing. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an aluminum enameled wire cleaning device to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: an aluminum enameled wire cleaning device, including a mounting frame and a roller. The mounting frame is equipped with a rotating component, a tensioning component, a lateral moving component, and a cleaning component. The roller is used to wind the aluminum enameled wire onto its surface. The rotating component is used to support the roller and pull the roller to rotate around its own axis. The tensioning component is used to tension the aluminum enameled wire. The lateral moving component is used to assist in the uniform distribution of the aluminum enameled wire on the roller surface. The cleaning component is used to clean the surface of the aluminum enameled wire.
[0006] Preferably, a key bar is fixedly connected to the inner side of the roller, an internal groove is formed on the surface of the roller, a positioning groove is formed on the wall of the internal groove, an arc plate and a sliding rod are provided in the internal groove, two sliding rods are provided, one end of the sliding rod is fixedly connected to the wall of the internal groove, the arc plate is sleeved on the surface of the sliding rod, and a compression spring is sleeved on the surface of the sliding rod, one end of the compression spring is fixedly connected to the wall of the internal groove and the other end is fixedly connected to the arc plate.
[0007] Preferably, the rotating assembly includes a fixed plate and a first motor. The first motor is fixedly mounted on the mounting bracket. One side of the fixed plate is fixedly connected to the output end of the first motor, and the other side of the fixed plate is fixedly connected to a mounting rod. The surface of the mounting rod is provided with a keyway, which matches a key bar.
[0008] Preferably, the tensioning assembly includes a slide groove, which is formed on the mounting bracket. A threaded rod is rotatably installed in the slide groove. A movable block with a rectangular block structure is provided in the slide groove. The surface of the movable block is slidably connected to the wall of the slide groove. The movable block is threadedly installed on the surface of the threaded rod. A movable rod is fixedly connected to one side of the movable block. One end of the threaded rod passes through the wall of the slide groove and extends outward. A rotating handle is fixedly connected to one end of the threaded rod.
[0009] Preferably, the lateral movement assembly includes a receiving frame, on which a second motor is fixedly mounted, a connecting rod is fixedly connected to one side of the receiving frame, a collar is fixedly connected to one end of the connecting rod, a rack and a guide rod are fixedly mounted on the mounting frame, a gear is fixedly mounted at the output end of the second motor, the gear meshes with the rack, and the receiving frame is sleeved on the surface of the guide rod.
[0010] Preferably, the cleaning assembly includes a sleeve and a support frame. A brush is provided on the inner side of the sleeve, and the support frame is fixedly installed on the mounting frame. The sleeve and the support frame are fixedly connected by bolts.
[0011] The technical effects and advantages of this utility model are as follows:
[0012] Workers can insert the key bar on the roller into the keyway, and the arc plate on the roller surface will press and fix one end of the aluminum enameled wire. By turning the handle by hand, the movable rod will tighten the aluminum enameled wire. The first motor drives the roller to rotate around its own axis. As the roller rotates, the aluminum enameled wire is gradually wound onto its surface. At the same time, the second motor drives the collar to move horizontally back and forth. Under the traction of the collar, the aluminum enameled wire is evenly covered on the roller surface. This utility model solves the shortcomings of the prior art. It can automatically wind the aluminum enameled wire onto the roller surface and ensure the uniformity of winding. In addition, the aluminum enameled wire can pass through the inside of the sleeve during the winding process, and the brush inside the sleeve can automatically clean the surface of the aluminum enameled wire. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0014] Figure 2 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 3 This is a schematic diagram of the rotating component structure of this utility model.
[0016] Figure 4 This is a schematic diagram of the roller structure of this utility model.
[0017] Figure 5 This utility model Figure 4 Enlarged view of the structure at point A in the image.
[0018] Figure 6 This is a schematic diagram of the tensioning component structure of this utility model.
[0019] Figure 7 This is a schematic diagram of the transverse movement component structure of this utility model.
[0020] Figure 8 This is an exploded view of the cleaning component of this utility model.
[0021] The attached figures are labeled as follows: 1. Mounting frame; 2. Roller; 21. Keyway; 22. Internal groove; 221. Positioning groove; 23. Arc plate; 24. Sliding rod; 25. Compression spring; 3. Rotating assembly; 31. Fixed plate; 32. First motor; 33. Mounting rod; 331. Keyway; 4. Tensioning assembly; 41. Slide groove; 42. Threaded rod; 43. Moving block; 44. Movable rod; 45. Rotating handle; 5. Lateral movement assembly; 51. Receiving frame; 52. Second motor; 53. Connecting rod; 54. Collar; 55. Rack; 56. Gear; 57. Guide rod; 6. Cleaning assembly; 61. Sleeve; 611. Brush; 62. Support frame; 63. Bolt. Detailed Implementation
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The aluminum enameled wire cleaning device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] This utility model provides an aluminum enameled wire cleaning device, including a mounting frame 1 and a roller 2. The mounting frame 1 is equipped with a rotating component 3, a tensioning component 4, a lateral movement component 5, and a cleaning component 6. The roller 2 is used to wind the aluminum enameled wire onto its surface. The rotating component 3 is used to support the roller 2 and pull the roller 2 to rotate around its own axis. The tensioning component 4 is used to tension the aluminum enameled wire. The lateral movement component 5 is used to assist in the even distribution of the aluminum enameled wire on the surface of the roller 2. The cleaning component 6 is used to clean the surface of the aluminum enameled wire.
[0024] Furthermore, a key strip 21 is fixedly connected to the inner side of the roller 2, and an internal groove 22 is opened on the surface of the roller 2. A positioning groove 221 is opened on the wall of the internal groove 22. An arc plate 23 and a sliding rod 24 are arranged in the internal groove 22. There are two sliding rods 24. One end of the sliding rod 24 is fixedly connected to the wall of the internal groove 22. The arc plate 23 is sleeved on the surface of the sliding rod 24. The arc plate 23 and the sliding rod 24 form a sliding guide fit along the axis of the sliding rod 24. A compression spring 25 is sleeved on the surface of the sliding rod 24. One end of the compression spring 25 is fixedly connected to the wall of the internal groove 22, and the other end is fixedly connected to the arc plate 23. The elastic force of the compression spring 25 can drive the arc plate 23 to move towards the positioning groove 221, thereby pressing and fixing one end of the aluminum enameled wire between the arc plate 23 and the positioning groove 221.
[0025] Furthermore, the rotating assembly 3 includes a fixed plate 31 and a first motor 32. The first motor 32 is fixedly mounted on the mounting bracket 1. One side of the fixed plate 31 is fixedly connected to the output end of the first motor 32, and the other side of the fixed plate 31 is fixedly connected to a mounting rod 33. A keyway 331 is provided on the surface of the mounting rod 33. The keyway 331 matches the key bar 21. The first motor 32 can drive the fixed plate 31 and the mounting rod 33 to rotate as a whole around the output shaft of the first motor 32. While the mounting rod 33 is rotating, the roller 2 can be driven to rotate synchronously around its own axis through the keyway 331 and the key bar 21.
[0026] Furthermore, the tensioning assembly 4 includes a slide 41, which is formed on the mounting bracket 1. A threaded rod 42 is rotatably installed in the slide 41. A rectangular block-shaped moving block 43 is provided in the slide 41. The surface of the moving block 43 is slidably connected to the wall of the slide 41. The moving block 43 is threadedly installed on the surface of the threaded rod 42. A movable rod 44 is fixedly connected to one side of the moving block 43. One end of the threaded rod 42 passes through the wall of the slide 41 and extends outward. A rotating handle 45 is fixedly connected to one end of the threaded rod 42. The operator can use the rotating handle 45 to rotate the threaded rod 42 around its own axis. While the threaded rod 42 rotates, it can drive the moving block 43 to move synchronously along the axis of the threaded rod 42. The movable rod 44 also moves synchronously and tensions the aluminum enameled wire.
[0027] Furthermore, the transverse component 5 includes a support frame 51, on which a second motor 52 is fixedly mounted. A connecting rod 53 is fixedly connected to one side of the support frame 51, and a collar 54 is fixedly connected to one end of the connecting rod 53. A rack 55 and a guide rod 57 are fixedly mounted on the mounting frame 1. A gear 56 is fixedly mounted at the output end of the second motor 52. The gear 56 meshes with the rack 55. The support frame 51 is sleeved on the surface of the guide rod 57. The support frame 51 and the guide rod 57 form a sliding guide fit along the axial direction of the guide rod 57. The second motor 52 can drive the gear 56 to rotate around its own axis. Since the gear 56 and the rack 55 mesh with each other, the gear 56 can move synchronously along the length direction of the rack 55 while rotating. The support frame 51 also slides synchronously along the guide rod 57.
[0028] Furthermore, the cleaning component 6 includes a sleeve 61 and a support frame 62. A brush 611 is provided inside the sleeve 61. The support frame 62 is fixedly installed on the mounting frame 1. The sleeve 61 and the support frame 62 are fixedly connected by bolts 63. When the brush 611 needs to be cleaned, the operator can unscrew the bolts 63 to remove the sleeve 61 from the support frame 62. The operation is simple and convenient.
[0029] The working principle of this utility model is as follows: The operator inserts the key bar 21 on the roller 2 into the key groove 331 on the mounting rod 33, passes one end of the aluminum enameled wire through the sleeve 61 and the collar 54 in sequence, and inserts one end of the aluminum enameled wire into the area between the arc plate 23 and the positioning groove 221. The elastic force of the compression spring 25 drives the arc plate 23 to press and fix one end of the aluminum enameled wire.
[0030] The worker manually rotates the handle 45 to make the threaded rod 42 rotate around its own axis. The rotation of the threaded rod 42 drives the moving block 43 to move synchronously along the axis of the threaded rod 42. The movement of the moving block 43 drives the movable rod 44 to move synchronously. While the movable rod 44 is moving, it tightens the aluminum enameled wire.
[0031] The first motor 32 and the second motor 52 are turned on. The first motor 32 drives the fixing plate 31 and the mounting rod 33 to rotate around the output shaft of the first motor 32. The rotation of the mounting rod 33 drives the roller 2 to rotate synchronously around its own axis through the keyway 331 and the key bar 21. While the roller 2 is rotating, the aluminum enameled wire is gradually wound onto its surface. At the same time, the second motor 52 drives the gear 56 to rotate around its own axis. While the gear 56 is rotating, it moves synchronously along the length direction of the rack 55. The receiving frame 51 also slides synchronously along the guide rod 57. The movement of the receiving frame 51 drives the collar 54 to move synchronously through the connecting rod 53. Under the traction of the collar 54, the aluminum enameled wire is wound onto the surface of the roller 2 and moves from one end of the roller 2 to the other end, so that the aluminum enameled wire is evenly covered on the surface of the roller 2. Then the second motor 52 rotates in the opposite direction. Similarly, the aluminum enameled wire moves from the other end of the roller 2 to one end, and so on.
[0032] During the process of the aluminum enameled wire being wound onto the surface of the roller 2, the aluminum enameled wire passes through the inside of the sleeve 61, and the brush 611 inside the sleeve 61 cleans the surface of the aluminum enameled wire.
[0033] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0034] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An aluminum enameled wire cleaning device, comprising a mounting frame (1) and a roller (2), characterized in that, The mounting frame (1) is equipped with a rotating assembly (3), a tensioning assembly (4), a traversing assembly (5), and a cleaning assembly (6). The roller (2) is used to wind aluminum enameled wire onto its surface. The rotating assembly (3) is used to support the roller (2) and pull the roller (2) to rotate around its own axis. The tensioning assembly (4) is used to tension the aluminum enameled wire. The traversing assembly (5) is used to assist the aluminum enameled wire to be evenly distributed on the surface of the roller (2). The cleaning assembly (6) is used to clean the surface of the aluminum enameled wire.
2. The aluminum enameled wire cleaning device according to claim 1, characterized in that, A key bar (21) is fixedly connected to the inner side of the roller (2). An internal groove (22) is opened on the surface of the roller (2). A positioning groove (221) is opened on the wall of the internal groove (22). An arc plate (23) and a sliding rod (24) are provided in the internal groove (22). There are two sliding rods (24). One end of the sliding rod (24) is fixedly connected to the wall of the internal groove (22). The arc plate (23) is sleeved on the surface of the sliding rod (24). A compression spring (25) is sleeved on the surface of the sliding rod (24). One end of the compression spring (25) is fixedly connected to the wall of the internal groove (22), and the other end is fixedly connected to the arc plate (23).
3. The aluminum enameled wire cleaning device according to claim 2, characterized in that, The rotating assembly (3) includes a fixed plate (31) and a first motor (32). The first motor (32) is fixedly mounted on the mounting bracket (1). One side of the fixed plate (31) is fixedly connected to the output end of the first motor (32). The other side of the fixed plate (31) is fixedly connected to a mounting rod (33). A keyway (331) is provided on the surface of the mounting rod (33). The keyway (331) matches the key bar (21).
4. The aluminum enameled wire cleaning device according to claim 3, characterized in that, The tensioning assembly (4) includes a slide groove (41), which is opened on the mounting bracket (1). A threaded rod (42) is rotatably installed in the slide groove (41). A moving block (43) with a rectangular block structure is provided in the slide groove (41). The surface of the moving block (43) is slidably connected to the groove wall of the slide groove (41). The moving block (43) is threadedly installed on the surface of the threaded rod (42). A movable rod (44) is fixedly connected to one side of the moving block (43). One end of the threaded rod (42) passes through the groove wall of the slide groove (41) and extends outward. A rotating handle (45) is fixedly connected to one end of the threaded rod (42).
5. The aluminum enameled wire cleaning device according to claim 4, characterized in that, The transverse component (5) includes a support frame (51), on which a second motor (52) is fixedly mounted. A connecting rod (53) is fixedly connected to one side of the support frame (51), and a collar (54) is fixedly connected to one end of the connecting rod (53). A rack (55) and a guide rod (57) are fixedly mounted on the mounting frame (1). A gear (56) is fixedly mounted at the output end of the second motor (52). The gear (56) meshes with the rack (55). The support frame (51) is sleeved on the surface of the guide rod (57).
6. The aluminum enameled wire cleaning device according to claim 5, characterized in that, The cleaning assembly (6) includes a sleeve (61) and a support frame (62). A brush (611) is provided on the inner side of the sleeve (61). The support frame (62) is fixedly installed on the mounting frame (1). The sleeve (61) and the support frame (62) are fixedly connected by bolts (63).