Automatic cleaning device of compound machine

By designing an automatic cleaning device on the laminating machine, which uses a scraper and cleaning cotton to automatically remove adhesive residue from the glue roller, the problem of low production efficiency of the laminating machine is solved, and efficient automatic cleaning and continuous production are achieved.

CN223655591UActive Publication Date: 2025-12-12HUIZHOU HUIXIN IND CO LTD
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Patent Information

Application Number
CN202423113546.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-12
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The glue rollers of existing laminating machines tend to accumulate adhesive residue and impurities after long-term use, resulting in low production efficiency and the need for frequent machine shutdowns for cleaning.

Method used

An automatic cleaning device for a laminating machine was designed, comprising a frame, a cleaning plate, a scraper, a cleaning cotton, and a drive unit. The drive unit drives the cleaning plate and scraper to contact the glue roller, automatically removing adhesive residue. The cleaning cotton is used to wipe the glue roller, and the cleaning effect is improved by combining a water inlet and an adhesive remover.

Benefits of technology

It enables automatic cleaning of the glue roller, improves production efficiency and product quality, reduces manual intervention, and ensures continuous production of the laminating machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to provide an automatic cleaning device of a compound machine, which comprises a gluing roller used for coating glue on the surface of a laser film, and further comprises a frame body and a cleaning assembly, the gluing roller is rotatably arranged on the frame body, the cleaning assembly comprises a cleaning plate, a scraper, cleaning cotton and two driving parts, the two driving parts are arranged on the frame body, and the scraper is arranged on the frame body. The two ends of the cleaning plate are rotationally connected with the two driving parts respectively, the scraper is arranged on the cleaning plate, the cleaning cotton is arranged on the cleaning plate, and the two driving parts drive the cleaning plate to be close to the upper roller at the same time so that the scraper and the cleaning cotton can abut against the upper roller. Therefore, the production efficiency and the production quality are improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of membrane material manufacturing, and in particular to an automatic cleaning device for a laminating machine. Background Technology

[0002] In modern packaging, printing, and many other industrial fields, laminating machines play a crucial role. They can laminate various materials such as films and papers using adhesives to produce composite products with specific properties and uses, such as food packaging materials and labeling materials. With long-term operation, the gluing rollers inside the laminating machine, which frequently come into contact with adhesives and raw materials, easily accumulate adhesive residue, dust, impurities, and debris from raw materials. This residual adhesive not only affects the uniformity of subsequent gluing applications, leading to inconsistent bonding strength in the composite products and quality problems such as delamination and bubbling, but in severe cases, it can even alter the surface roughness of the gluing rollers, affecting their normal function. For example, Chinese patent document CN217963251U discloses a sleeve-type rubber roller connection structure for a laminating machine, including a left frame and a right frame. The upper rubber roller body is located between the left and right frames. A left bearing is installed on the connecting shaft at the left end of the upper rubber roller body, and the outer ring of the left bearing is fixed to the left frame. A right bearing is installed on the connecting shaft at the right end of the upper rubber roller body. A downwardly extending telescopic groove is formed in the middle of the top surface of the right frame, and a support block is inserted into the telescopic groove. An inwardly extending mounting groove is formed on the side wall of the right frame below the telescopic groove. This facilitates the disassembly and replacement of the adhesive coating outer sleeve, thereby improving replacement efficiency.

[0003] However, the existing sleeve-type glue roller connection structure for laminating machines has the following shortcomings in practical use: the glue coating jacket requires frequent machine shutdowns for replacement, resulting in low production efficiency. In view of this, the automatic cleaning device for laminating machines proposed in this application is proposed. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic cleaning device for composite machines that can automatically clean without the need for frequent operation by staff, thereby improving production efficiency.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] An automatic cleaning device for a laminating machine includes an adhesive roller for applying adhesive to the surface of a laser film, and further includes:

[0007] The frame, with the upper rubber roller rotatably mounted on it; and

[0008] A cleaning assembly includes a cleaning plate, a scraper, a cleaning cotton, and two driving components. The two driving components are mounted on the frame. Both ends of the cleaning plate are rotatably connected to the two driving components. The scraper and the cleaning cotton are mounted on the cleaning plate. The two driving components simultaneously drive the cleaning plate closer to the glue roller so that the scraper and the cleaning cotton both come into contact with the glue roller.

[0009] Optionally, the cleaning assembly further includes a cotton clamping plate, which is rotatably mounted on the cleaning plate. The cotton clamping plate and the cleaning plate together form a cotton placement groove, with one end of the cleaning cotton located in the cotton placement groove and the other end of the cleaning cotton abutting against the adhesive roller.

[0010] Optionally, the cleaning assembly further includes several water inlet connectors, and several water inlet holes are provided on the cleaning plate. Each water inlet hole extends from one side of the cleaning plate into the cotton storage groove, and each water inlet connector is respectively disposed on the end of each water inlet hole away from the cotton storage groove.

[0011] Optionally, the driving component includes a push cylinder and a sliding block. The push cylinder is mounted on the frame, and the sliding block is slidably mounted on the frame. One end of the sliding block is connected to the output shaft of the push cylinder, and one end of the cleaning plate is rotatably connected to the end of the sliding block away from the push cylinder.

[0012] Optionally, the driving component further includes a rotating motor, a support block, a main gear, and a driven gear. The support block is respectively disposed on the sliding block, the rotating motor is disposed on the support block, the main gear is disposed on the output shaft of the rotating motor, and the driven gear is disposed on one end of the cleaning plate, and the main gear meshes with the driven gear.

[0013] Optionally, the cleaning assembly further includes a pressure plate disposed on the cleaning plate, the pressure plate and the cleaning plate together clamping the scraper.

[0014] Optionally, the cleaning assembly further includes a waste tray disposed on the support block and located below the cleaning plate.

[0015] Optionally, the waste tray includes a tray body and a grid, and two support blocks are provided. The two support blocks are respectively provided on the two sliding shaft blocks, and the two ends of the tray body are respectively provided on the two support blocks. The grid is provided on the tray body and divides the tray body into a slag collection trough and a drainage trough, and the slag collection trough and the drainage trough are connected.

[0016] Optionally, the disc body is provided with a drain hole, which is located on the drain groove.

[0017] Compared with the prior art, the present invention has at least the following advantages:

[0018] The automatic cleaning device for laminating machines of this invention features a drive unit and a cleaning plate mounted on the frame. The cleaning plate is equipped with a scraper and cleaning cotton. The drive unit is connected to a controller, enabling the cleaning plate to drive the scraper and cleaning cotton to automatically clean the adhesive residue on the glue roller, thereby improving the production efficiency and quality of the laminating machine. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of an automatic cleaning device for a composite machine according to one embodiment of the present invention;

[0021] Figure 2 This is a cross-sectional structural schematic diagram of an automatic cleaning device for a composite machine according to one embodiment of the present invention;

[0022] Figure 3 for Figure 2 A magnified schematic diagram of the structure of part A in the diagram;

[0023] Figure 4 This is a structural schematic diagram of the installation position of the cleaning component according to one embodiment of the present invention;

[0024] Figure 5 for Figure 4 A magnified schematic diagram of the partial structure of B in the diagram;

[0025] Figure 6 This is a structural schematic diagram of the cleaning cotton installation position according to one embodiment of the present invention;

[0026] Figure 7 This is a structural schematic diagram of the installation position of the waste tray according to one embodiment of the present invention.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Automatic cleaning device for laminating machine; 10. Gluing roller; 20. Frame; 30. Cleaning components; 31. Cleaning plate; 32. Scraper; 33. Cleaning cotton; 34. Drive component; 35. Cotton clamping plate; 351. Cotton placement trough; 36. Water inlet connector; 311. Water inlet hole; 341. Push cylinder; 342. Sliding shaft block; 343. Rotating motor; 344. Support block; 345. Main gear; 346. Driven gear; 37. Pressure plate; 38. Waste tray; 381. Tray body; 382. Grid; 3821. Slag placement trough; 3822. Drainage trough; 3811. Drainage hole. Detailed Implementation

[0029] To facilitate understanding of this utility model, a more comprehensive description will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model.

[0030] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0032] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0033] like Figures 1 to 6As shown, in one embodiment, an automatic cleaning device 1 for a laminating machine includes an adhesive roller 10 for applying adhesive to the surface of a laser film, a frame 20, and a cleaning assembly 30. The adhesive roller 10 is rotatably mounted on the frame 20. The cleaning assembly 30 includes a cleaning plate 31, a scraper 32, a cleaning cotton 33, and two driving members 34. The two driving members 34 are mounted on the frame 20. Both ends of the cleaning plate 31 are rotatably connected to the two driving members 34, the scraper 32 is mounted on the cleaning plate 31, and the cleaning cotton 33 is mounted on the cleaning plate 31. The two driving members 34 simultaneously drive the cleaning plate 31 closer to the upper roller, so that the scraper 32 and the cleaning cotton 33 both abut against the upper roller.

[0034] It should be noted that the two ends of the upper roller are rotatably connected to the two opposite ends of the frame 20. Two drive members 34 are respectively disposed on both ends of one side of the frame 20, and the output shafts of both drive members 34 face the two ends of the upper roller 10. Furthermore, the two ends of the cleaning plate 31 are rotatably connected to the two drive members 34, so that the cleaning plate 31 is parallel to the upper roller 10. It should be noted that the two ends of one side of the cleaning plate 31 are rotatably connected to the output shafts of the drive members 34, allowing the cleaning plate 31 to swing relative to the drive members 34. Furthermore, a scraper 32 is disposed on the cleaning plate 31, and the scraper 32 extends to the two ends of the cleaning plate 31 near the two drive members 34. It should be noted that the end of the scraper 32 without a blade is located inside the cleaning plate 31, while the end of the scraper 32 with a blade extends outward from the cleaning plate 31. Furthermore, one end of the cleaning cotton 33 is mounted on the cleaning plate 31, and the other end of the cleaning cotton 33 extends outward from the cleaning plate 31. The cleaning cotton 33 is located below the scraper 32, and the extension distance of the cleaning cotton 33 is greater than the extension distance of the scraper 32. When the two driving components 34 simultaneously drive the cleaning plate 31 close to the glue roller 10, both the scraper 32 and the cleaning cotton 33 on the cleaning plate 31 come into contact with the glue roller 10. This causes the scraper 32 to remove the residual adhesive on the glue roller 10. Since the cleaning cotton 33 is located below the scraper 32, after the scraper 32 removes the residual adhesive on the glue roller 10, the cleaning cotton 33 wipes the glue roller 10 to ensure its cleanliness, thereby improving the production efficiency of film lamination.

[0035] like Figures 3 to 6 As shown, in one embodiment, the cleaning component 30 further includes a cotton clamping plate 35, which is rotatably disposed on the cleaning plate 31. The cotton clamping plate 35 and the cleaning plate 31 together form a cotton placement groove 351. One end of the cleaning cotton 33 is located in the cotton placement groove 351, and the other end of the cleaning cotton 33 abuts against the upper adhesive roller 10.

[0036] It should be noted that one end of the clamping plate 35 is rotatably connected to the cleaning plate 31. When the clamping plate 35 rotates to a parallel state with the cleaning plate 31, the clamping plate 35 and the cleaning plate 31 together form a cotton placement groove 351. One end of the cleaning cotton 33 is located in the cotton placement groove 351, so that the clamping plate 35 and the cleaning plate 31 can clamp one end of the cleaning cotton 33 together, while the other end of the cleaning cotton 33 extends out from the cotton placement groove 351. In this way, the cleaning plate 31 can move the cleaning cotton 33 closer to or away from the upper roller.

[0037] like Figure 1 , Figures 3 to 4 , Figure 6 As shown, in one embodiment, the cleaning assembly 30 further includes a plurality of water inlet connectors 36, and a plurality of water inlet holes 311 are provided on the cleaning plate 31. Each water inlet hole 311 extends from one side of the cleaning plate 31 into the cotton storage trough 351, and each water inlet connector 36 is respectively disposed on the end of each water inlet hole 311 away from the cotton storage trough 351.

[0038] It should be noted that the cleaning plate 31 has several water inlet holes 311, each extending from the side of the cleaning plate 31 away from the cotton storage trough 351 into the cotton storage trough 351. Water inlet connectors 36 are correspondingly arranged on each water inlet hole 311, and each water inlet connector 36 is located on the side of each water inlet hole 311 away from the cotton storage trough 351, so that each water inlet connector 36 is connected to the inside of the cotton storage trough 351. Furthermore, when each water inlet connector 36 is connected to a water pipe, water in the water pipe can flow into the cotton storage trough 351 through the water inlet connector 36 and the water inlet hole 311, thereby keeping the cleaning cotton 33 moist and improving the cleaning effect of the cleaning cotton 33 on the rubber roller 10.

[0039] In one embodiment, each water inlet connector 36 is connected to a container containing adhesive remover, so that the adhesive remover is evenly penetrated onto the cleaning cotton 33. Since the glue roller 10 is mounted on the frame 20, when the upper roller rotates, the cleaning cotton 33 can apply the adhesive remover onto the upper roller, so that the scraper 32 can better remove the adhesive residue on the glue roller 10, thereby improving the cleaning effect of the upper roller.

[0040] like Figures 1 to 4 As shown, in one embodiment, the driving component 34 includes a pushing cylinder 341 and a sliding block 342. The pushing cylinder 341 is disposed on the frame 20, and the sliding block 342 is slidably disposed on the frame 20. One end of the sliding block 342 is connected to the output shaft of the pushing cylinder 341, and one end of the cleaning plate 31 is rotatably connected to the end of the sliding block 342 away from the pushing cylinder 341.

[0041] It should be noted that there are two drive components 34. Both push cylinders 341 are located on one side of the frame 20, and the output shafts of both push cylinders face both ends of the upper rubber roller 10. Two sliding blocks 342 are respectively slidably mounted on two opposing inner sidewalls of the frame 20. One end of each sliding block 342 is connected to the output shaft of the two push cylinders 341. Both ends of the cleaning plate 31 are rotatably connected to the ends of the two sliding blocks 342 that are away from the push cylinders 341, so that the two push cylinders 341 can simultaneously drive the cleaning plate 31 to slide, so that the cleaning plate 31 drives the scraper 32 and the cleaning cotton 33 to move closer to or away from the upper rubber roller 10.

[0042] like Figures 1 to 2 As shown, in one embodiment, the drive unit 34 further includes a rotary motor 343, a support block 344, a main gear 345, and a driven gear 346. The support block 344 is disposed on the sliding shaft block 342, the rotary motor 343 is disposed on the support block 344, the main gear 345 is disposed on the output shaft of the rotary motor 343, and the driven gear 346 is disposed on one end of the cleaning plate 31, and the main gear 345 meshes with the driven gear 346.

[0043] It should be noted that the support block 344 is disposed on any one of the sliding shaft blocks 342, and the support block 344 is located at the end of the sliding shaft block 342 near the push cylinder 341, so that when the push cylinder 341 drives the sliding shaft block 342 to slide relative to the frame 20, the sliding shaft block 342 can drive the support block 344 to slide. Furthermore, the rotary motor 343 is disposed on the support block 344, the main gear 345 is disposed on the output shaft of the rotary motor 343, and the driven gear 346 is disposed on one end of the cleaning plate 31, and the driven gear 346 meshes with the main gear 345, so that the rotary motor 343 can drive the cleaning plate 31 to rotate. Thus, when residual adhesive on the glue roller 10 needs to be removed by first applying adhesive remover, the cleaning plate 31 is rotated upward by rotating the motor 343. The cleaning plate 31 drives the scraper 32 to rotate upward away from the glue roller 10, so that the cleaning cotton 33 located below the scraper 32 first comes into contact with the upper roller. This allows the adhesive remover on the cleaning cotton 33 to be applied to the glue roller 10 first, so that the residual adhesive can come into contact with the adhesive remover and soften. Then, by rotating the motor 343, the scraper 32 rotates downward and comes into contact with the glue roller 10, so that the scraper 32 scrapes off the softened residual adhesive. This improves the cleaning effect.

[0044] like Figures 1 to 6 As shown, in one embodiment, the cleaning assembly 30 further includes a pressure plate 37, which is disposed on the cleaning plate 31, and the pressure plate 37 and the cleaning plate 31 together clamp the scraper 32.

[0045] It should be noted that the cleaning plate 31 has a blade groove, one end of the scraper 32 is placed in the blade groove, and the other end of the scraper 32 extends out of the blade groove. The pressure plate 37 fixes the scraper 32 to the cleaning plate 31 with screws to prevent the scraper 32 from loosening or falling off.

[0046] like Figures 1 to 4 , Figure 7 As shown, in one embodiment, the cleaning assembly 30 further includes a waste tray 38, which is disposed on the support block 344 and located below the cleaning plate 31.

[0047] It should be noted that the waste tray 38 includes a tray body 381 and a grid 382. Two support blocks 344 are provided, each mounted on a sliding shaft block 342. The two ends of the tray body 381 are respectively mounted on the two support blocks 344. The grid 382 is located on the tray body 381, dividing it into a slag collection trough 3821 and a drainage trough 3822. The slag collection trough 3821 is located below the scraper 32 and the cleaning cotton 33, and is used to collect residual adhesive, adhesive remover, and water scraped off from the glue roller 10. Furthermore, the slag collection trough 3821 is connected to the drainage trough 3822. A drainage hole 3811 is provided on the tray body 381, located on the drainage trough 3822. In this way, residual adhesive will be blocked in the slag collection trough 3821 by the grid 382, ​​and the cleaned wastewater can flow through the grid 382 into the drainage trough 3822 and be discharged from the drainage hole 3811. This separates the residual adhesive and wastewater on the waste tray 38 for easy sorting and cleaning.

[0048] In one embodiment, the push cylinder 341 is pneumatically connected to the solenoid valve, and both the solenoid valve and the rotary motor 343 are electrically connected to the controller, for example, a PLC. By setting the number of cleaning cycles and the cleaning time on the controller, the controller drives the push cylinder 341 and the rotary motor 343 to work, thereby causing the cleaning plate 31 to drive the scraper 32 and the cleaning cotton 33 to clean the top glue roller 10. In this way, the automatic cleaning device 1 for the laminating machine of this application can automatically clean the top glue roller 10, thereby improving production quality and production efficiency.

[0049] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A compound machine automatic cleaning device comprising a gumming roller for applying glue to the surface of a laser film, characterized in that, Also include: The frame body, the upper rubber roller is rotatably arranged on the frame body; And The cleaning assembly includes a cleaning plate, a scraper, cleaning cotton, and two drive members, two drive members are arranged on the frame body, two ends of the cleaning plate are rotatably connected with two drive members, the scraper is arranged on the cleaning plate, the cleaning cotton is arranged on the cleaning plate, two drive members simultaneously drive the cleaning plate to approach the upper rubber roller, so that the scraper and the cleaning cotton are in contact with the upper rubber roller.

2. The automatic cleaning device of the compound machine according to claim 1, characterized in that, The cleaning assembly further comprises a cotton clamping plate, the cotton clamping plate is rotatably arranged on the cleaning plate, the cotton clamping plate and the cleaning plate jointly form a cotton placing groove, one end of the cleaning cotton is located in the cotton placing groove, the other end of the cleaning cotton is in contact with the upper rubber roller.

3. The automatic cleaning device of the compound machine according to claim 2, characterized in that, The cleaning assembly further comprises a plurality of water inlet joints, a plurality of water inlet holes are formed in the cleaning plate, each water inlet hole extends from one side of the cleaning plate to the cotton placing groove, and each water inlet joint is arranged on one end of each water inlet hole away from the cotton placing groove.

4. The automatic cleaning device of the compound machine according to claim 1, characterized in that, The drive member includes a push cylinder and a sliding shaft block, the push cylinder is arranged on the frame body, the sliding shaft block is slidably arranged on the frame body, one end of the sliding shaft block is connected with the output shaft of the push cylinder, and one end of the cleaning plate is rotatably connected with the end of the sliding shaft block away from the push cylinder.

5. The automatic cleaning device of the compound machine according to claim 4, wherein The drive member further comprises a rotating motor, a support block, a main gear and a slave gear, the support block is arranged on the sliding shaft block, the rotating motor is arranged on the support block, the main gear is arranged on the output shaft of the rotating motor, the slave gear is arranged on one end of the cleaning plate, and the main gear is engaged with the slave gear.

6. The automatic cleaning device of the compound machine according to claim 5, wherein The cleaning assembly further comprises a scraper pressing plate, the scraper pressing plate is arranged on the cleaning plate, and the scraper pressing plate and the cleaning plate jointly clamp the scraper.

7. The automatic cleaning device of the compound machine according to claim 6, wherein The cleaning assembly further comprises a waste disc, the waste disc is arranged on the support block, and the waste disc is located below the cleaning plate.

8. The automatic cleaning device of the compound machine according to claim 7, wherein The waste disc includes a disc body and a grid, the support block is provided with two, two support blocks are arranged on two sliding shaft blocks, two ends of the disc body are arranged on two support blocks, the grid is arranged on the disc body, the grid divides the disc body into a residue placing groove and a drainage groove, and the residue placing groove and the drainage groove are communicated.

9. The automatic cleaning device of the compound machine according to claim 8, wherein, A drainage hole is formed in the disc body, and the drainage hole is located in the drainage groove.

Citation Information

Patent Citations

  • Sleeve type rubber roller connecting structure for compound machine

    CN217963251U