Copper alloy wire shaping device
By designing a copper alloy wire shaping device with a retractable shaping roller and multi-directional guide grooves, the problem of poor adaptability of existing devices has been solved, achieving efficient and low-cost wire shaping, and improving production efficiency and economic benefits.
Patent Information
- Application Number
- CN202422545990.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing forming equipment requires different forming devices or multiple forming operations when dealing with different types of copper alloy wires, resulting in high equipment costs and low production efficiency.
A copper alloy wire shaping device was designed, which adopts a telescopic shaping roller and a multi-directional guide groove structure. By controlling the extension number and position of the shaping roller, the device can adjust and clamp wires of different sizes. Combined with the use of telescopic components, the adaptability and efficiency of the device are improved.
This technology enables precise shaping of wires of different sizes in a single shaping process, reducing production and inventory costs and improving production efficiency and economic benefits.
Smart Images

Figure CN223655929U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conductor shaping technology, specifically to a copper alloy conductor shaping device. Background Technology
[0002] Copper alloy wires have a wide range of applications in the electrical and communications industries due to their excellent electrical conductivity, thermal conductivity, corrosion resistance, and high strength.
[0003] The core function of the shaping device is to precisely shape copper alloy wires to ensure that the wires maintain a stable shape during processing and use. Existing shaping devices may require different devices or multiple shaping operations when dealing with different wire types, resulting in high equipment costs. Changing devices and performing multiple shaping operations can also lead to time consumption and reduced production efficiency.
[0004] Therefore, it is necessary to invent a copper alloy wire shaping device to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a copper alloy wire shaping device. This device solves the problem that existing shaping devices may require different shaping devices or multiple shaping operations when dealing with different types of wires, resulting in high equipment costs. Furthermore, the replacement of devices and multiple shaping operations may cause time consumption, leading to reduced production efficiency.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A copper alloy wire shaping device includes a housing, on the outside of which a roller for conveying the wire body is mounted. Guide grooves are formed in multiple directions inside the housing. A shaping frame is slidably arranged inside the guide grooves. Multiple telescopically controllable mounting blocks are arranged along the axis at the bottom end of the shaping frame. Shaping rollers with bending curvatures arranged in descending order are rotatably mounted inside the multiple mounting blocks.
[0008] As a preferred embodiment of this utility model, a support plate is installed on the outer side of the housing. The support plate is located on both sides of the housing inlet. A first telescopic component for controlling the roller conveying the wire body is detachably installed on the support plate facing the inlet. The telescopic end of the first telescopic component is detachably connected to the roller.
[0009] As a preferred embodiment of this utility model, the guide grooves are respectively opened in four directions: top, bottom and left and right sides, and a second telescopic component for synchronously pushing out the shaping frame is detachably installed on one end of the inner side of the guide groove.
[0010] As a preferred embodiment of the present invention, the top of the shaping frame is provided with a plurality of third telescopic components for respectively pushing out the mounting blocks, the top of the shaping frame is provided with an upper support surface that can be detachably installed at the bottom of the second telescopic component, and the tops of the plurality of third telescopic components can be detachably installed at the bottom of the upper support surface.
[0011] As a preferred embodiment of this utility model, side uprights are provided on both sides of the bottom end of the shaping frame, and the included angle between the two side uprights facing the feed inlet of the shell is greater than the included angle between the two side uprights facing the discharge outlet of the shell.
[0012] As a preferred embodiment of this utility model, the size of the mounting block changes with the angle of the side plate, and rectangular grooves adapted to the number of mounting blocks are opened at both ends of the side plate.
[0013] As a preferred embodiment of this utility model, guide rods that can rotate with the shaping roller are respectively installed on both sides of the mounting block, and one end of the guide rod extends to the outside of the side plate through a rectangular groove.
[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0015] In this invention, by setting multiple shaping rollers of different sizes at the bottom of the shaping frame, different sizes of the conductor body can be adjusted by controlling the extension of different numbers of shaping rollers during a single shaping process, thus improving work efficiency. By controlling the ejection of the second telescopic component, the shaping frame can be pushed out as a whole, thereby achieving the effect of clamping conductor bodies of different sizes and preventing the conductor bodies from falling off. By setting guide grooves in multiple directions and the shaping frame, the purpose of shaping the conductor body in multiple directions can be achieved. By using a telescopic and adjustable shaping roller structure, it is not necessary to prepare a separate shaping device for each specification of conductor, which reduces production and inventory costs and improves overall economic efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the overall partial cross-sectional structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the standardized frame structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the bottom structure of the frame of this utility model.
[0020] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Conductor body; 3. Support plate; 4. Roller; 5. First telescopic assembly; 6. Shaping frame; 7. Second telescopic assembly; 8. Guide groove; 9. Third telescopic assembly; 10. Mounting block; 11. Shaping roller; 12. Rectangular groove; 13. Upper support surface; 14. Guide rod; 15. Side plate. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0022] This utility model provides, for example Figure 1-4 The copper alloy wire shaping device shown includes a housing 1. A rotatable roller 4 for conveying the wire body 2 is mounted on the outer side of the housing 1. Guide grooves 8 are formed along multiple directions inside the housing 1. A shaping frame 6 is slidably arranged inside the guide grooves 8. Multiple telescopically controllable mounting blocks 10 are arranged along the axis at the bottom end of the shaping frame 6. Shaping rollers 11 with decreasing bending curvature are rotatably mounted inside each of the mounting blocks 10. The sliding shaping frame 6 inside the guide grooves 8 allows for shaping the wire in different directions, increasing the flexibility and applicability of the device. The multiple telescopically controllable mounting blocks 10 at the bottom end of the shaping frame 6 allow the shaping rollers 11 to extend or retract as needed, further enhancing the shaping flexibility. By selecting shaping rollers 11 with different bending curvatures, the degree of wire bending can be finely adjusted.
[0023] A support plate 3 is installed on the outer side of the housing 1. The support plate 3 is located on both sides of the feed inlet of the housing 1. A first telescopic component 5 for controlling the roller 4 to convey the wire body 2 is detachably installed on the support plate 3 facing the feed inlet. The telescopic end of the first telescopic component 5 is detachably connected to the roller 4. Since the first telescopic component 5 is telescopic, its position or pressure can be adjusted according to wires of different specifications and thicknesses. Through the setting of the roller 4, the purpose of stable control of the conveying of the wire body 2 can be achieved.
[0024] The guide grooves 8 are respectively opened in four directions: top, bottom and left and right sides. A second telescopic component 7 for synchronously pushing out the shaping frame 6 can be detachably installed on one end of the inner side of the guide groove 8. The multiple directions can also achieve the purpose of all-round processing and shaping, thereby ensuring the shaping effect.
[0025] The top of the shaping frame 6 is provided with a plurality of third telescopic components 9 for respectively pushing out the mounting block 10. The top of the shaping frame 6 is provided with an upper support surface 13 that can be detachably installed at the bottom of the second telescopic component 7. The tops of the plurality of third telescopic components 9 are detachably installed at the bottom of the upper support surface 13. By controlling the extension and retraction of the third telescopic components 9, the purpose of processing and shaping wire bodies 2 of different sizes can be improved, thereby improving the adaptability of the device and reducing the procurement cost of the equipment.
[0026] The bottom of the shaping frame 6 is provided with side plates 15 on both sides. The included angle between the two side plates 15 facing the feed inlet of the housing 1 is greater than the included angle between the two side plates 15 facing the discharge outlet of the housing 1. The side plates 15 are set in an angled manner, which can accurately show the installation direction, reduce the difficulty of maintenance and repair, and can also install mounting blocks 10 with different parameters, which is convenient for installing shaping rollers 11 with different curvatures.
[0027] The size of the mounting block 10 changes with the angle of the side plate 15. Rectangular grooves 12 adapted to the number of mounting blocks 10 are opened at both ends of the side plate 15. The rectangular grooves 12 are used to prevent the mounting blocks 10 from shifting, so as to avoid the situation where the shaping effect is reduced due to the shift.
[0028] The mounting block 10 has guide rods 14 installed on both sides, which can rotate with the shaping roller 11. One end of the guide rod 14 extends to the outside of the side plate 15 through the rectangular groove 12. An independently controlled rotating motor can be set on one side of the guide rod 14. By controlling the rotation speed of different parameters, different shaping effects can be achieved, which is suitable for different working scenarios.
[0029] This invention, by setting multiple shaping rollers 11 of different sizes at the bottom of the shaping frame 6, can adjust the different sizes of the wire body 2 by controlling the extension of different numbers of shaping rollers 11 during one shaping process, thereby improving work efficiency. By controlling the ejection of the second telescopic component 7, the shaping frame 6 can be pushed out as a whole, thereby achieving the effect of clamping the wire body 2 of different sizes and preventing the wire body 2 from falling off. By setting guide grooves 8 in multiple directions and the shaping frame 6, the purpose of shaping the wire body 2 in multiple directions can be achieved. By using the structure of telescopic and adjustable shaping rollers 11, it is not necessary to prepare a separate shaping device for each specification of wire, which reduces production costs and inventory costs and improves overall economic benefits.
[0030] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A copper alloy wire shaping device, characterized in that: Includes a housing (1), on the outside of which a roller (4) for conveying the conductor body (2) is mounted, which can be actively rotated. Guide grooves (8) are opened in multiple directions inside the housing (1). A shaping frame (6) is slidably arranged inside the guide grooves (8). Multiple telescopic and controllable mounting blocks (10) are arranged along the axis at the bottom end of the shaping frame (6). Shaping rollers (11) with bending arcs arranged in descending order are rotatably installed inside the multiple mounting blocks (10).
2. The copper alloy wire shaping device according to claim 1, characterized in that: A support plate (3) is installed on the outside of the housing (1). The support plate (3) is located on both sides of the feed inlet of the housing (1). A first telescopic component (5) for controlling the roller (4) to convey the wire body (2) is detachably installed on the support plate (3) facing the feed inlet. The telescopic end of the first telescopic component (5) is detachably connected to the roller (4).
3. The copper alloy wire shaping device according to claim 1, characterized in that: The guide grooves (8) are respectively opened in four directions: top, bottom and left and right sides. A second telescopic component (7) for synchronously pushing out the shaping frame (6) is detachably installed on one end of the inner side of the guide groove (8).
4. The copper alloy wire shaping device according to claim 1, characterized in that: The top of the shaping frame (6) is provided with a plurality of third telescopic components (9) for respectively pushing out the mounting block (10). The top of the shaping frame (6) is provided with an upper support surface (13) that can be detachably installed at the bottom of the second telescopic component (7). The tops of the plurality of third telescopic components (9) can be detachably installed at the bottom of the upper support surface (13).
5. The copper alloy wire shaping device according to claim 1, characterized in that: The bottom of the frame (6) is provided with side plates (15) on both sides. The included angle of the two side plates (15) facing the feed inlet of the shell (1) is greater than the included angle of the side facing the discharge outlet of the shell (1).
6. The copper alloy wire shaping device according to claim 5, characterized in that: The size of the mounting block (10) changes with the angle of the side plate (15), and rectangular slots (12) are opened at both ends of the side plate (15) to match the number of mounting blocks (10).
7. A copper alloy wire shaping device according to claim 6, characterized in that: The mounting block (10) is equipped with guide rods (14) on both sides, which can rotate with the shaping roller (11). One end of the guide rod (14) extends to the outside of the side plate (15) through a rectangular groove (12).