Pin shearing device of integrally-formed inductor
By designing an automated inductor lead-cutting device, which utilizes conveyor rollers, gears, and motors to achieve automated clamping and lead-cutting of inductors, the problems of low efficiency and insufficient precision in traditional inductor lead-cutting are solved, enabling efficient mass production.
Patent Information
- Application Number
- CN202423309475.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional inductor lead cutting devices are inefficient, have difficulty guaranteeing accuracy, and require manual assistance or intervention, which cannot meet the needs of large-scale sustainable production.
A lead-cutting device for integrally molded inductors was designed. The device uses a feeding structure consisting of an inductor conveying box, a lead-cutting blade, first and second conveying rollers, gears, and a motor to realize automated batch clamping and lead-cutting operations of inductors.
This technology enables mass production of inductors with lead trimming without the need for manual feeding or intervention, thus improving production efficiency and trimming accuracy.
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Figure CN223655939U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the processing technical field of metal wire rod, especially relates to a shearing foot device of integrally formed inductor. BACKGROUND
[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, and it only hinders the change of current. If the inductor is in a state without current passing through, when the circuit is turned on, it will try to hinder the current from flowing through it; if the inductor is in a state with current passing through, when the circuit is turned off, it will try to maintain the current unchanged. The inductor is also called a choke, a reactor, and a dynamic reactor.
[0003] Traditional inductor shearing foot devices mostly use manual feeding and single-piece shearing. This method not only has low efficiency, but also cannot guarantee the shearing precision, and increases the labor intensity of workers. With the continuous development of industrial automation technology, although some automated inductor shearing foot devices have appeared on the market, these devices may still need manual assistance or intervention, which cannot meet the demand of large-scale sustainable production, thereby limiting the further improvement of production efficiency. Therefore, we propose a shearing foot device of integrally formed inductor. SUMMARY
[0004] The utility model aims at least to solve one of the technical problems existing in the prior art, and provides a shearing foot device of integrally formed inductor, which can solve the problem that traditional inductor shearing foot devices mostly use manual feeding and single-piece shearing. This method not only has low efficiency, but also cannot guarantee the shearing precision, and increases the labor intensity of workers. With the continuous development of industrial automation technology, although some automated inductor shearing foot devices have appeared on the market, these devices may still need manual assistance or intervention, which cannot meet the demand of large-scale sustainable production, thereby limiting the further improvement of production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a shearing foot device of integrally formed inductor, comprising:
[0006] An inductor conveying box is fixedly connected with an inductor feeding box on one side, and a shearing foot cutting knife is installed on the inductor conveying box;
[0007] An inductor feeding structure is located on the inductor conveying box;
[0008] The inductor feeding structure comprises four first conveying rollers, two shearing foot conveying belts, two first gears and a first motor, the four first conveying rollers are rotationally connected in the interior of an inductor conveying box, the two shearing foot conveying belts are drivingly sleeved on the outer surfaces of the corresponding two first conveying rollers, a plurality of clamping blocks are fixedly connected on the outer surfaces of the two shearing foot conveying belts, the first motor is fixedly installed on one side of the inductor conveying box, the output end of the first motor rotationally extends into the interior of the inductor conveying box and is fixedly connected with the corresponding first conveying roller, one end of the two drive motors close to the first motor rotationally extends to the exterior of the inductor conveying box and is fixedly connected with the corresponding first gear, and the two first gears are meshed with each other and rotationally connected on the side of the inductor conveying box away from the first motor.
[0009] Preferably, the inductor feeding structure further comprises four second conveying rollers, two feeding conveying belts, two second gears, a feeding guide plate and a second motor, the four second conveying rollers are rotationally connected in the interior of an inductor feeding box, the two feeding conveying belts are drivingly sleeved on the outer surfaces of the corresponding two second conveying rollers, the second motor is fixedly installed on the side of the inductor feeding box close to the first motor, one end of the two second conveying rollers close to the second motor rotationally extends to the exterior of the inductor feeding box and is fixedly connected with the corresponding second gear, the two second gears are meshed with each other and rotationally connected on the side of the inductor feeding box away from the second motor, the feeding guide plate is fixedly connected in the interior of the inductor feeding box, and the end of the feeding guide plate away from the inductor feeding box is located in the interior of the inductor conveying box.
[0010] Preferably, the side of the inductor conveying box close to the first motor is provided with a first through groove, and the side of the inductor feeding box close to the second motor is provided with a second through groove.
[0011] Preferably, the side of the inductor conveying box close to the first motor is fixedly connected with a mounting frame, the side of the mounting frame away from the inductor conveying box is fixedly installed with a drive motor, and the output end of the drive motor rotationally extends into the interior of the mounting frame and is fixedly connected with the shearing foot cutting knife.
[0012] Preferably, the mounting frame is a "C" shaped structure.
[0013] Preferably, the interior of the inductor feeding box is communicated with the interior of the inductor conveying box.
[0014] Compared with the prior art, the inductor feeding structure has the following beneficial effects:
[0015] 1. The shearing foot device of the integrally formed inductor, through cooperation of the second gear, the feeding conveying belt, the feeding guide plate, the shearing foot conveying belt, the first gear and the clamping block, the two feeding conveying belts can convey the inductor into the corresponding two clamping blocks, so that the two clamping blocks can clamp and convey the inductor, movement of the inductor during shearing is avoided, batch shearing operation of the inductor is facilitated, manual feeding or intervention is not needed, and therefore the production efficiency of the inductor shearing is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] The utility model is further illustrated below in combination with the drawings and embodiments:
[0017] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0018] Figure 2 It is a first gear structure schematic view of the utility model;
[0019] Figure 3 It is an inductor conveying box cross section structure schematic view of the utility model;
[0020] Figure 4 It is a clamping block structure schematic view of the utility model;
[0021] Figure 5 It is a Figure 3 Enlarged structure schematic view of A in the middle.
[0022] Reference signs: 1, inductor conveying box; 2, inductor feeding box; 3, driving motor; 4, mounting frame; 5, clamping block; 6, first conveying roller; 7, second motor; 8, second gear; 9, feeding conveying belt; 10, second conveying roller; 11, second through slot; 12, first motor; 13, first gear; 14, shearing foot cutting knife; 15, shearing foot conveying belt; 16, feeding guide plate; 17, first through slot. DETAILED DESCRIPTION
[0023] This part will describe the specific embodiments of the utility model in detail, preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the written part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] In the description of the utility model, it is understood that the orientation description, such as the orientation or positional relationship of the indication of up, down, front, back, left, right etc. based on the orientation or positional relationship shown in the drawing, is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the device or element indicated must have a particular orientation, a particular orientation and operation, and therefore can not be understood as a limitation on the utility model.
[0025] In the description of the utility model, greater than, less than, more than, etc. are understood as not including the number, and above, below, etc. are understood as including the number. If the first and second are described, it is only for the purpose of distinguishing technical features, and can not be understood as indicating or suggesting relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0026] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection, etc. should be broadly understood, and the skilled person in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0027] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a kind of shearing leg device of integrally formed inductor, comprising:
[0028] Inductor conveying box 1, one side of inductor conveying box 1 is fixedly connected with inductor feeding box 2, and shearing leg cutting knife 14 is installed on inductor conveying box 1;
[0029] Inductor feeding structure is located on inductor conveying box 1;
[0030] The inductor feeding structure includes four first conveying rollers 6, two shearing leg conveying belts 15, two first gears 13 and a first motor 12, the four first conveying rollers 6 are all rotatably connected inside the inductor conveying box 1, the two shearing leg conveying belts 15 are all transmission sleeve connected on the outer surfaces of the corresponding two first conveying rollers 6, a plurality of clamping blocks 5 are all fixedly connected on the outer surfaces of the two shearing leg conveying belts 15, the first motor 12 is fixedly installed on one side of the inductor conveying box 1, the output end of the first motor 12 rotatably extends into the inside of the inductor conveying box 1 and is fixedly connected with the corresponding first conveying roller 6, one end of the two drive motors 3 close to the first motor 12 rotatably extends to the outside of the inductor conveying box 1 and is fixedly connected with the corresponding first gear 13, and the two first gears 13 are rotatably connected on the side of the inductor conveying box 1 away from the first motor 12.
[0031] The inductor feeding box 2 is communicated with the inside of the inductor conveying box 1.
[0032] The inductor feeding structure further comprises four second conveying rollers 10, two feeding conveying belts 9, two second gears 8, a feeding guide plate 16 and a second motor 7, the four second conveying rollers 10 are all rotationally connected in the interior of the inductor feeding box 2, the two feeding conveying belts 9 are all drivingly sleeved on the outer surfaces of the corresponding two second conveying rollers 10, the second motor 7 is fixedly installed on the side of the inductor feeding box 2 close to the first motor 12, one end of the two second conveying rollers 10 close to the second motor 7 is rotationally extended to the exterior of the inductor feeding box 2 and is fixedly connected with the corresponding second gear 8, the two second gears 8 are meshed with each other and are rotationally connected on the side of the inductor feeding box 2 away from the second motor 7, the feeding guide plate 16 is fixedly connected in the interior of the inductor feeding box 2, and one end of the feeding guide plate 16 away from the inductor feeding box 2 is located in the interior of the inductor conveying box 1.
[0033] The side of the inductor conveying box 1 close to the first motor 12 is provided with a first through slot 17, the side of the inductor feeding box 2 close to the second motor 7 is provided with a second through slot 11, the side of the inductor conveying box 1 close to the first motor 12 is fixedly connected with a mounting rack 4, the side of the mounting rack 4 away from the inductor conveying box 1 is fixedly installed with a driving motor 3, the output end of the driving motor 3 is rotationally extended into the interior of the mounting rack 4 and is fixedly connected with the shearing foot cutting knife 14, and the mounting rack 4 is a “C” shaped structure.
[0034] Further, when the device is used, the second motor 7 and the first motor 12 are started by connecting an external power supply, the second motor 7 drives the corresponding second conveying roller 10 to rotate, the second conveying roller 10 close to the second motor 7 rotates to drive the second gear 8 thereon to rotate, under the meshing connection of the two second gears 8, the two second gears 8 can drive the corresponding second conveying roller 10 to synchronously and reversely rotate, so that the two second conveying rollers 10 close to the second motor 7 drive the two feeding conveying belts 9 to transmit under the cooperation of the corresponding second conveying rollers 10.
[0035] Further, when the device is used, the operator places the inductor between the two feeding conveying belts 9 for conveying, the wire foot of the inductor is located in the second through slot 11 for conveying, so that the inductor enters the corresponding clamping block 5 under the guidance of the feeding guide plate 16, the first motor 12 drives the corresponding first conveying roller 6 to rotate, the first conveying roller 6 close to the first motor 12 rotates to drive the first gear 13 thereon to rotate, under the meshing connection of the two first gears 13, the two first gears 13 can drive the corresponding first conveying roller 6 to synchronously and reversely rotate, so that the two first conveying rollers 6 close to the first motor 12 rotate to drive the two shearing foot conveying belts 15 to transmit under the cooperation of the corresponding first conveying rollers 6.
[0036] Further, in use of the device, the two shear foot conveying belts 15 are driven to move the plurality of clamping blocks 5 thereon, so that the plurality of clamping blocks 5 on the two shear foot conveying belts 15 can be correspondingly closed, the inside of the closed two is cylindrical, so that the inductor entering the clamping block 5 can be conveyed under the driving of the two shear foot conveying belts 15, and the inductor can be clamped and conveyed under the closing of the two clamping blocks 5. When the inductor is clamped in the two clamping blocks 5, the lead foot of the inductor is located in the inside of the first through slot 17 for conveying. The driving motor 3 is started by connecting an external power source, which drives the shear foot cutting knife 14 to rotate, and the shear foot cutting knife 14 rotates to cut the protruding lead foot.
[0037] Through the cooperation of the second gear 8, the feeding conveying belt 9, the feeding guide plate 16, the shear foot conveying belt 15, the first gear 13 and the clamping block 5, the two feeding conveying belts 9 can convey the inductor into the corresponding two clamping blocks 5, so that the two clamping blocks 5 can clamp and convey the inductor, avoiding movement of the inductor when the lead foot is cut, thereby facilitating batch cutting of the lead foot of the inductor without manual feeding or intervention, and improving the production efficiency of the inductor lead foot.
[0038] Structure description: mounting bracket 4: "C" shaped structure, used for supporting and mounting the driving motor 3;
[0039] Clamping block 5: a semicircular groove is formed in the clamping block 5, and a cylindrical cavity is formed in the inside of the two clamping blocks 5 after being closed, which is convenient for clamping and fixing the inductor;
[0040] First conveying roller 6: it can drive the shear foot conveying belt 15 to transmit, and a limiting ring for limiting is fixedly connected to the first conveying roller 6;
[0041] Second gear 8: the two second gears 8 are used to drive the two feeding conveying belts 9 to transmit in opposite directions, so as to convey the inductor;
[0042] Second through slot 11: it can accommodate the lead foot of the inductor for conveying in the inside of the second through slot 11;
[0043] First gear 13: the two first gears 13 are used to drive the two shear foot conveying belts 15 to transmit in opposite directions, so as to drive the plurality of clamping blocks 5 thereon to be closed one by one;
[0044] Shear foot cutting knife 14: it is close to the outside of the inductor conveying box 1, and can cut the exposed lead foot;
[0045] Feeding guide plate 16: it is fixed in the inside of the inductor feeding box 2, one end is in tangential contact with the corresponding feeding conveying belt 9, and the other end is close to the moving clamping block 5, which can ensure that the inductor is conveyed into the two clamping blocks 5 which are about to be closed.
[0046] The utility model embodiment has been explained in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiment, still can make various changes in the knowledge range of ordinary skill in the art who has possessed under the premise of not departing from the utility model tenet.
Claims
1. A device for trimming the legs of an integrally formed inductor, comprising: The utility model relates to an inductor feeding box and an inductor feeding structure. The inductor feeding box (1) is fixedly connected with an inductor feeding box (2) on one side, and a foot cutting knife (14) is installed on the inductor feeding box (1). The inductor feeding structure is located on the inductor feeding box (1). The inductor feeding structure comprises four first conveying rollers (6), two foot cutting conveying belts (15), two first gears (13) and a first motor (12), the four first conveying rollers (6) are all rotationally connected inside the inductor feeding box (1), and the two foot cutting conveying belts (15) are all transmissionally sleeved on the outer surfaces of the corresponding two first conveying rollers (6). The outer surfaces of the two foot cutting conveying belts (15) are fixedly connected with a plurality of clamping blocks (5), the first motor (12) is fixedly installed on one side of the inductor feeding box (1), and the output end of the first motor (12) rotationally extends into the interior of the inductor feeding box (1) and is fixedly connected with the corresponding first conveying roller (6). The output end of the first motor (12) rotationally extends into the interior of the inductor feeding box (1) and is fixedly connected with the corresponding first conveying roller (6).
2. The lead trimming apparatus of claim 1 wherein: The two drive motors (3) located close to the first motor (12) are all rotationally extended to the outside of the inductor feeding box (1) and fixedly connected with the corresponding first gears (13), and the two first gears (13) are in meshing engagement and rotationally connected on the side of the inductor feeding box (1) away from the first motor (12). The inductor feeding structure further comprises four second conveying rollers (10), two feeding conveying belts (9), two second gears (8), a feeding guide plate (16) and a second motor (7), and the four second conveying rollers (10) are all rotationally connected inside the inductor feeding box (2). The two feeding conveying belts (9) are all transmissionally sleeved on the outer surfaces of the corresponding two second conveying rollers (10), the second motor (7) is fixedly installed on the side of the inductor feeding box (2) close to the first motor (12), and the one ends of the two second conveying rollers (10) located close to the second motor (7) are all rotationally extended to the outside of the inductor feeding box (2) and fixedly connected with the corresponding second gears (8).
3. A lead trimming device for integrally formed inductors as defined in claim 2, wherein: The two second gears (8) are in meshing engagement and rotationally connected on the side of the inductor feeding box (2) away from the second motor (7), the feeding guide plate (16) is fixedly connected inside the inductor feeding box (2), and the one end of the feeding guide plate (16) away from the inductor feeding box (2) is located inside the inductor feeding box (1).
4. The lead trimming apparatus of claim 1 wherein: The side of the inductor feeding box (1) close to the first motor (12) is provided with a first through groove (17), and the side of the inductor feeding box (2) close to the second motor (7) is provided with a second through groove (11).
5. A lead trimming device for integrally formed inductors as defined in claim 4, wherein: The side of the inductor feeding box (1) close to the first motor (12) is fixedly connected with a mounting rack (4), the side of the mounting rack (4) away from the inductor feeding box (1) is fixedly installed with a drive motor (3), and the output end of the drive motor (3) rotationally extends into the interior of the mounting rack (4) and is fixedly connected with the foot cutting knife (14).
6. The lead trimming apparatus of claim 1 wherein: The mounting rack (4) is a "C" shaped structure. The inductor feeding box (2) is in communication with the interior of the inductor feeding box (1).