Stable supporting mechanism for automobile floor welding
By designing an automated automotive floor welding support mechanism, which utilizes components such as universal joints and hydraulic telescopic rods to achieve precise positioning and stable clamping of the floor, the problem of unstable floor welding in existing technologies has been solved, improving welding accuracy and safety.
Patent Information
- Application Number
- CN202422706091.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Existing support mechanisms for automotive floor welding cannot adapt to automotive floors of different shapes and sizes, requiring frequent manual adjustments. This leads to longer welding times, reduced precision, and compromised aesthetics, and may also cause the floor to shift or deform, affecting its lifespan.
A stable support mechanism including a support plate, a moving device, and a clamping device was designed. It uses components such as universal joints, hydraulic telescopic rods, motors, and pressure sensors to achieve automated adjustment and precise positioning, ensuring the stability of the floor during the welding process.
It improves welding precision and efficiency, reduces rework, ensures welding quality and safety, protects the floor from damage due to movement or deformation, and enhances production efficiency and safety.
Smart Images

Figure CN223656310U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive floor welding technology, specifically a stable support mechanism for automotive floor welding. Background Technology
[0002] As we all know, the existing car floor is a basic part of the car interior, used to support the vehicle's internal structure. It is usually made of metal or plastic, and sometimes includes sound insulation materials to reduce noise. In the automotive manufacturing industry, floor welding is a crucial step that is directly related to the overall quality and safety of the car.
[0003] However, existing support mechanisms for automotive floor welding are often unable to adapt to automotive floors of different shapes and sizes. Furthermore, the position and height of the support mechanism need to be frequently adjusted manually during the welding process, which not only prolongs the welding time and reduces production efficiency, but also affects the welding accuracy and aesthetics, damages the structure of the automotive floor, and may even cause the automotive floor to move or deform during the welding process, thus reducing its service life. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a stable support mechanism for welding automotive floor panels.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a stable support mechanism for welding automotive flooring, comprising a support plate, a moving device, and a clamping device. A universal joint is provided at the upper end of the support plate, and a connecting plate is provided at the upper end of the universal joint. The moving device is located at the upper end of the connecting plate and includes a fixed box, a moving rod, a control block, and a first motor. The fixed box is symmetrically arranged on the side wall of the connecting plate, and a cavity without an upper side wall is provided inside the fixed box. The moving rod passes through the cavity, and the control block is on the moving rod and threadedly connected to it. The first motor is located on one side wall of the fixed box, and the moving rod passes through the side wall of the fixed box and is connected to the output end of the first motor. The control block is fitted and slidably connected to the inner side wall of the cavity. The clamping device is located on the upper side wall of the control block and includes a clamping frame, an electric telescopic rod, and an auxiliary block. The bottom wall of the clamping frame is connected to the upper side wall of the control block. The electric telescopic rod is symmetrically arranged on two inner side walls of the clamping frame, and the auxiliary block is connected to the electric telescopic rod.
[0008] To enable the universal joint to rotate, the present invention is improved by: a second motor is provided at the center of the bottom wall of the support plate, and the universal joint passes through the bottom wall of the support plate and is connected to the output end of the second motor.
[0009] To make the height of the support mechanism adjustable, the present invention is improved by providing symmetrical hydraulic telescopic rods on the bottom wall of the support plate, and a base plate on the bottom wall of the hydraulic telescopic rods.
[0010] To facilitate movement and positioning, the present invention is improved by providing four corners of the bottom wall of the base plate with moving wheels, and providing matching brake components on the moving wheels.
[0011] To increase the friction and cushioning effect between the auxiliary block and the car floor, the present invention is improved by providing a silicone pad on the inner side wall of the auxiliary block.
[0012] In order to monitor the clamping force of the clamping device on the car floor in real time, the present invention is improved by: a pressure sensor is installed inside the electric telescopic rod.
[0013] To extend the service life of the control block, the present invention includes the following improvement: a wear-resistant layer is provided on the control block.
[0014] To make the rotation of the moving rod more precise and controllable, the present invention has the following improvements: the first motor is a stepper motor.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, this utility model provides a stable support mechanism for welding automotive flooring, which has the following advantages:
[0017] This stable support mechanism for welding automotive flooring is equipped with an electric telescopic rod and auxiliary blocks to firmly clamp the automotive flooring, preventing it from moving or falling off during welding, thus enhancing welding safety. A moving device is included; a first motor output drives the moving rod to rotate, and the control block moves along with the rotation of the moving rod, further enabling precise control of the clamping device's position. This improves welding accuracy and efficiency, reduces welding quality problems and rework caused by positional deviations, and features a universal joint and a second motor for precise positioning and flexible adjustment of the automotive flooring. This not only protects the personal safety of welding workers but also ensures the smooth progress of the welding process and the stability of welding quality. Attached Figure Description
[0018] Figure 1 This is a first-view schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a second-view schematic diagram of the structure of this utility model;
[0020] Figure 3 This is a third-view schematic diagram of the structure of this utility model;
[0021] Figure 4 This is a fourth-view schematic diagram of the structure of this utility model.
[0022] In the diagram: 1. Base plate; 2. Hydraulic telescopic rod; 3. Support plate; 4. Second motor; 5. First motor; 6. Connecting plate; 7. Fixing box; 8. Clamping frame; 9. Electric telescopic rod; 10. Auxiliary block; 11. Universal shaft; 12. Moving wheel; 13. Moving rod; 14. Control block. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 A stable support mechanism for welding automotive floor panels includes a support plate 3, a moving device, and a clamping device. A universal joint 11 is provided at the upper end of the support plate 3, and a connecting plate 6 is provided at the upper end of the universal joint 11. The moving device is located at the upper end of the connecting plate 6 and includes a fixed box 7, a moving rod 13, a control block 14, and a first motor 5. The fixed box 7 is symmetrically arranged on the upper sidewall of the connecting plate 6, and has a cavity without an upper sidewall. The moving rod 13 passes through the cavity, and the control block 14 is threaded onto and connected to the moving rod 13. The first motor 5 is located on one sidewall of the fixed box 7, and the moving rod 13 passes through the sidewall of the fixed box 7 and is connected to the output end of the first motor 5. The control block 14 is fitted and slidably connected to the inner sidewall of the cavity. The clamping device is located on the upper sidewall of the control block 14. The clamping device includes a clamping frame 8, an electric telescopic rod 9, and an auxiliary block 10. The bottom wall of the clamping frame 8 is connected to the upper sidewall of the control block 14. The electric telescopic rod 9 is symmetrically arranged on the two inner sidewalls of the clamping frame 8. The auxiliary block 10 is connected to the electric telescopic rod 9. A second motor 4 is provided at the center of the bottom wall of the support plate 3. The universal shaft 11 passes through the bottom wall of the support plate 3 and is connected to the output end of the second motor 4. Symmetrical hydraulic telescopic rods 2 are provided on the bottom wall of the support plate 3. A base plate 1 is provided on the bottom wall of the hydraulic telescopic rod 2. A pressure sensor is provided inside the electric telescopic rod 9.
[0025] During use, the car floor 1 is placed between the two sets of auxiliary blocks 10. The electric telescopic rod 9 is activated to extend and push the auxiliary blocks 10 toward the center of the clamping frame 8, thereby clamping the edge of the car floor. Then, the first motor 5 is activated, and the output of the first motor 5 drives the moving rod 13 to rotate. Under the limit of the fixed box 7, the control block 14 moves with the rotation of the moving rod 13, which can drive the car floor to move horizontally. By forcefully rotating the universal joint 11, its angle can be adjusted. At the same time, the second motor 4 is activated to drive the universal joint 11 to rotate, further adjusting the direction and angle of the connecting plate 6 and the entire mechanism above it. The hydraulic telescopic rod 2 is activated to facilitate the adjustment of its height. After the clamping device stably clamps the car floor and the welding position is accurately aligned, it is placed at the lower end of the welding device to start the welding operation.
[0026] In practical use, the support mechanism needs to be able to move and position easily to improve work efficiency. In order to meet the above requirements, in this embodiment, the four corners of the bottom wall of the base plate 1 are provided with moving wheels 12, and the moving wheels 12 are provided with brake components that are adapted to them.
[0027] In actual use, it is necessary to protect the car floor from damage by the clamping device. In order to meet the above requirements, in this embodiment, a silicone pad is provided on the inner side wall of the auxiliary block 10.
[0028] In actual use, it is necessary to extend the service life of the control block 14. In order to meet the above requirements, in this embodiment, the control block 14 is provided with a wear-resistant layer.
[0029] In actual use, it is necessary to make the rotation of the moving rod 13 more precise and controllable. In order to meet the above requirements, in this embodiment, the first motor 5 is a stepper motor.
[0030] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stable support mechanism for welding automotive flooring, comprising a support plate (3), a moving device, and a clamping device, characterized in that: A universal joint (11) is provided on the upper end of the support plate (3), and a connecting plate (6) is provided on the upper end of the universal joint (11). The moving device is located on the upper end of the connecting plate (6). The moving device includes a fixed box (7), a moving rod (13), a control block (14), and a first motor (5). The fixed box (7) is symmetrically arranged on the upper side wall of the connecting plate (6). A cavity without an upper side wall is provided inside the fixed box (7). The moving rod (13) passes through the cavity. The control block (14) is on the moving rod (13) and threadedly connected to it. The first motor (5) is located on the fixed box (7). The moving rod (13) passes through the side wall of the fixed box (7) and is connected to the output end of the first motor (5). The control block (14) is attached to and slidably connected to the inner side wall of the cavity. The clamping device is on the upper side wall of the control block (14). The clamping device includes a clamping frame (8), an electric telescopic rod (9), and an auxiliary block (10). The bottom wall of the clamping frame (8) is connected to the upper side wall of the control block (14). The electric telescopic rod (9) is symmetrically arranged on the two inner side walls of the clamping frame (8). The auxiliary block (10) is connected to the electric telescopic rod (9).
2. The stable support mechanism for welding automotive flooring according to claim 1, characterized in that: A second motor (4) is provided at the center of the bottom wall of the support plate (3), and the universal joint (11) passes through the bottom wall of the support plate (3) and is connected to the output end of the second motor (4).
3. The stable support mechanism for welding automotive flooring according to claim 2, characterized in that: The bottom wall of the support plate (3) is provided with symmetrical hydraulic telescopic rods (2), and the bottom wall of the hydraulic telescopic rods (2) is provided with a base plate (1).
4. The stable support mechanism for welding automotive flooring according to claim 3, characterized in that: The base plate (1) has four corners of the bottom wall with movable wheels (12), and the movable wheels (12) are equipped with brake components adapted to them.
5. The stable support mechanism for welding automotive flooring according to claim 4, characterized in that: The inner wall of the auxiliary block (10) is provided with a silicone pad.
6. The stable support mechanism for welding automotive flooring according to claim 5, characterized in that: A pressure sensor is installed inside the electric telescopic rod (9).
7. A stable support mechanism for welding automotive flooring according to claim 6, characterized in that: The control block (14) is provided with a wear-resistant layer.
8. The stable support mechanism for welding automotive flooring according to claim 7, characterized in that: The first motor (5) is a stepper motor.