Hoop machine for processing and forming flat iron material

Abstract

The utility model discloses a hooping machine for processing and forming a flat iron material, and belongs to the technical field of flat iron material processing equipment. A hooping machine for flat iron material machining and forming comprises a fixing table, a fixing plate is arranged at the top of the fixing table, and a traction frame, a feeding assembly, a machining assembly, a bending assembly and a control table are arranged at the top of the fixing plate. The hooping machine is simple in structure and convenient to operate, reduces quality influence caused by subsequent machining, is more compact and reasonable in overall structure, can remarkably improve functionality of the hooping machine at the same time, can achieve punching, cutting and bending machining, can better improve the working efficiency of machining flat iron materials into hoops, meets the requirement for large-scale production, and is suitable for popularization and application. The production cost is reduced, and the market competitiveness of enterprises is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to flat iron processing equipment technical field more specifically, relate to a kind of hoop machine for flat iron processing forming. BACKGROUND

[0002] Flat iron is like a narrow silver ribbon, it is a kind of metal material made by hot rolling or cold rolling process, width is greater than thickness, with good toughness and higher strength, easy to process, can be transformed by cutting, drilling, welding etc.Modification.In construction, electric power, hardware processing and many other fields, it plays an important role, or adds bricks and mortar to building structure, or helps power facilities to run stably, or becomes the key component of hardware fittings.Flat iron processing forming hoop machine is a magical "shaper", it is specially carved into hoop by flat iron.Through a series of processes such as feeding, bending forming, size adjustment and welding (if any) and finished product output, like a skilled craftsman, it turns flat iron into closely fitted, size accurate and regular shaped hoop in an orderly manner.It greatly improves production efficiency, makes batch production of hoop possible, and ensures stable and reliable product quality, providing solid protection for fastening needs of various industries.

[0003] However, the existing flat iron processing forming hoop machine, its working mode is mostly to use servo motor to drive mold rotation, and to bend and form flat iron in the process of rotation, to shape the hoop, but in actual production application scene, there are some problems that cannot be ignored, due to the influence of various factors on flat iron in transportation and early processing, its softness makes it easy to bend or deform, the initial bad state of the material itself brings great challenge to subsequent processing, when the operator performs bending process to form hoop, the original bending condition of flat iron will seriously interfere with the accuracy and consistency of processing, and greatly affect the final processing quality, which undoubtedly causes great trouble to actual production use, not only may lead to product qualification rate decline, but also increases production cost and time cost;

[0004] Secondly in the bending process of flat iron material, often need to be processed for flat iron material surface punching, and each time after bending need to be cut off, in order to subsequent continuous production, however, the existing processing flow has many inconveniences, in terms of punching of flat iron material, currently mostly need to use additional special device first to process punching of flat iron material, then winding, after winding, still need to transfer flat iron material to bending equipment to carry out bending operation, such tedious back and forth process, not only consumes a lot of time and manpower, also easy to cause secondary damage to flat iron material in the process of carrying and transferring, undoubtedly brings many inconveniences to actual use, greatly reduces the overall processing efficiency of flat iron material, can not meet the needs of efficient production, also limits the development speed and scale of related industry.

[0005] In view of this, we propose a hoop machine for flat iron material processing. Invention content

[0006] 1. Technical problem to be solved

[0007] The purpose of the present application is to provide a hoop machine for flat iron material processing, to solve the problems raised in the above background.

[0008] 2. Technical scheme

[0009] A hoop machine for flat iron material processing, comprising a fixed table, the fixed table top is provided with a fixed plate, the fixed plate top is provided with a traction frame, a feeding assembly, a processing assembly, a bending assembly and a control console, the traction frame side wall is provided with a leveling assembly, the leveling assembly comprises a straightening plate, the straightening plate tail end is connected with a leveling frame, the feeding assembly comprises a wire feeding transmission gearbox, the leveling frame is connected on one side of the wire feeding transmission gearbox side wall, the processing assembly comprises a fixed frame, the fixed frame top is provided with a mounting shell, the fixed frame front outer wall is provided with a discharge hopper, the fixed table inside is fixed with a vibration motor, the vibration motor output end is located at the bottom of the fixed table, the bending assembly comprises a bending gearbox.

[0010] Preferably, the straightening plate front and rear outer wall is threadedly sleeved with an adjusting bolt one, a plurality of adjusting bolt one tail end is rotatably connected with an adjusting block one, a plurality of adjusting block one top is rotatably connected with a traction wheel.

[0011] Preferably, the leveling frame top and bottom are threadedly connected with adjusting bolt two, a plurality of adjusting bolt two tail end is connected with adjusting block two, a plurality of adjusting block side wall is rotatably connected with leveling wheel.

[0012] Preferably, the wire transmission gearbox side wall is rotationally connected with wire roller two, the wire transmission gearbox top is threadedly connected with adjusting pin three, the adjusting pin three end is connected with adjusting block three, and the adjusting block three side wall is rotationally provided with wire roller two.

[0013] Preferably, the installation shell is internally provided with a plurality of oil cylinders one and oil cylinders two, the output end of the oil cylinder one is connected with a punching head, and the output end of the oil cylinder two is connected with a cutting head.

[0014] Preferably, the bending gearbox rear outer wall is connected with a bending servo motor, the bending servo motor output end is connected with a drive gear, the bending gearbox front outer wall is rotationally connected with a bending mold, and the bending mold rear circumferential outer wall is engaged with the drive gear.

[0015] Preferably, the fixed plate top is provided with a connecting plate, the connecting plate outer wall is provided with a wire servo motor, the wire servo motor output end is connected with a gear, and the rear end of a plurality of wire rollers one and wire rollers two is connected with a transmission gear engaged with the gear.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the utility model has the advantages that when the flat iron material is processed, the flat iron material can be first passed through the traction frame, then a plurality of adjusting pins one is adjusted according to the width of the flat iron material, the plurality of adjusting pins one drives a plurality of traction wheels to traction the flat iron material, so that the flat iron material is stably conveyed to the inside of the leveling frame, at this time, the adjusting pins two at the top and bottom of the leveling frame are adjusted, and then a plurality of leveling wheels are driven to extrude and level the flat iron material, after leveling, the flat iron material can be tractioned to the inside of the wire transmission gearbox, at this time, the wire roller one is driven by the adjusting pins three to clamp the flat iron material in cooperation with the wire roller two, under the movement of the rear wire servo motor, the engagement transmission of the gear and the transmission gear can drive the flat iron material to be conveyed to the inside of the processing assembly, so that the leveling and conveying mode can better improve the good shape of the flat iron material before bending, and reduce the quality influence caused by subsequent processing.

[0018] When the flat iron material enters the inside of the processing assembly, a plurality of oil cylinders one can drive the punching head to punch the flat iron material, then the flat iron material reaches the inside of the bending mold under the conveying of the wire assembly, the bending mold is rotated by the rotation of the bending servo motor, and then the flat iron material is bent to form a hoop, after processing, the oil cylinder two is started to drive the cutting head to cut the flat iron material, so that it can be continuously processed, and the waste produced by punching is discharged through the discharge hopper under the vibration of the vibration motor, the overall structure is more compact, and the functionality of the hoop machine can be improved, so that the working efficiency of the flat iron material processed into a hoop can be better improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the whole structure schematic view of the utility model;

[0020] Figure 2 It is the whole rear view structure schematic view of the utility model;

[0021] Figure 3 It is the fixed plate top structure schematic view of the utility model;

[0022] Figure 4 It is the top plan structure schematic view of the utility model;

[0023] Figure 5 It is the bending assembly structure schematic view of the utility model;

[0024] Mark explanation in drawing: 100, fixed platform;101, fixed plate;110, traction frame;111, straightening plate;112, adjusting bolt one;113, traction wheel;120, leveling frame;121, adjusting bolt two;122, leveling wheel;130, wire feeding transmission gearbox;131, adjusting bolt three;132, wire feeding roller one;133, wire feeding roller two;134, wire feeding servo motor;135, transmission gear;140, control console;200, fixed frame;210, installation shell;211, oil cylinder one;212, punching head;213, oil cylinder two;214, cutting head;220, discharge hopper;230, vibration motor;300, bending gearbox;310, bending servo motor;320, bending die. DETAILED DESCRIPTION

[0025] In the description of the utility model, it is understood that the orientation or position relation indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" are based on the orientation or position relation shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as the limitation on the utility model.

[0026] In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0027] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the terms "mount", "set", "sleeve / interface", "connection" and the like should be understood broadly, for example, "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements.For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0028] Please refer to the utility model provides a kind of technical scheme:

[0029] A kind of hoop machine for flat iron material processing forming, including fixed platform 100, fixed platform 100 top is provided with fixed plate 101, fixed plate 101 top is provided with traction frame 110, feeding assembly, processing assembly, bending assembly and control cabinet 140, traction frame 110 side wall is provided with leveling assembly;

[0030] In some embodiments: two traction rollers are rotatably connected to the inner wall of the traction frame 110, the control cabinet 140 is a programmable numerical control system, and punching, cutting and angle shearing can be completed by the hydraulic system to control the oil cylinder, which belongs to the prior art.

[0031] The leveling assembly includes a straightening plate 111, the straightening plate 111 is connected to a leveling frame 120 at the end, the feeding assembly includes a wire feeding transmission gearbox 130, the leveling frame 120 is connected to the side wall of the wire feeding transmission gearbox 130, the processing assembly includes a fixed frame 200, the fixed frame 200 is provided with a mounting shell 210 at the top, the fixed frame 200 is provided with a discharge hopper 220 in front of the outer wall, a vibration motor 230 is fixed inside the fixed platform 100, the output end of the vibration motor 230 is located at the bottom of the fixed platform 100, and the bending assembly includes a bending gearbox 300.

[0032] Specifically, the straightening plate 111 is threadedly connected with a plurality of adjusting bolts one 112 on the front and rear outer walls, the plurality of adjusting bolts one 112 are rotatably connected with adjusting blocks one at the ends, and the plurality of adjusting blocks one are rotatably connected with traction wheels 113 at the top, so as to adjust the traction of the traction wheels 113 of various widths.

[0033] Further, the leveling frame 120 is threadedly connected with a plurality of adjusting bolts two 121 at the top and the bottom, the plurality of adjusting bolts two 121 are connected with adjusting blocks two at the ends, and the plurality of adjusting blocks are rotatably connected with leveling wheels 122 on the side walls, so as to level the flat iron material.

[0034] Further, the side wall of the wire feeding transmission gearbox 130 is rotationally connected with a wire feeding roller two 133, the top of the wire feeding transmission gearbox 130 is threadedly connected with an adjusting bolt three 131, the tail end of the adjusting bolt three 131 is connected with an adjusting block three, and the side wall of the adjusting block three is rotationally provided with the wire feeding roller two 133, so that the flat iron material can be smoothly conveyed.

[0035] Further, the inside of the mounting shell 210 is provided with a plurality of oil cylinders one 211 and oil cylinders two 213, the output end of the oil cylinder one 211 is connected with a punching head 212, and the output end of the oil cylinder two 213 is connected with a cutting head 214, so that the flat iron material can be cut or punched.

[0036] It is worth noting that the outer wall of the rear of the bending wave tank 300 is connected with a bending servo motor 310, the output end of the bending servo motor 310 is connected with a driving gear, the outer wall of the front of the bending wave tank 300 is rotationally connected with a bending die 320, the rear circumferential outer wall of the bending die 320 is engaged with the driving gear, so that the bending die 320 can be rotated, and the flat iron material can be bent.

[0037] It is worth noting that the top of the fixed plate 101 is provided with a connecting plate, the outer wall of the connecting plate is provided with a wire feeding servo motor 134, the output end of the wire feeding servo motor 134 is connected with a gear, and the rear end of the plurality of wire feeding rollers one 132 and the wire feeding roller two 133 are connected with a transmission gear 135 engaged with the gear, so that the flat iron material can be conveyed.

[0038] In some embodiments: the device can use an external power supply for power supply.

[0039] In addition, the circuits, electronic components and modules involved in the utility model are all prior art, and those skilled in the art can realize them without further description, and the content protected by the utility model does not involve improvement of internal structure and method.

[0040] Working principle: when processing flat iron, first, the flat iron is slowly pulled through the traction frame 110, during which the adjusting bolt one 112 can be adjusted according to the actual width of the flat iron, and the traction wheel 113 can be closely fitted to the flat iron through the adjustment of the adjusting bolt one 112, so as to stably and effectively pull the flat iron, and ensure that the flat iron can be smoothly conveyed into the leveling frame 120, when the flat iron enters the leveling frame 120, the adjusting bolt two 121 at the top and bottom of the leveling frame 120 can be reasonably adjusted, and the leveling wheel 122 is driven from different directions to uniformly extrude and flatten the flat iron, which is crucial, and can effectively eliminate the bending or deformation of the flat iron in the early stage, and lay a good foundation for the subsequent processing procedure, after the flat iron is flattened, it is pulled into the wire feeding transmission gearbox 130, and the adjusting bolt three 131 is used to drive the wire feeding roller one 132 to cooperate with the wire feeding roller 133 to reliably clamp the flat iron, the rear wire feeding servo motor is started, and through the precise meshing transmission of the gear and the transmission gear 135, the flat iron can be continuously and stably conveyed into the processing assembly, when the flat iron smoothly enters the processing assembly, the oil cylinder one 211 is used to drive the punching head 212 to accurately punch the flat iron, after punching, under the continuous conveying of the wire feeding assembly, the flat iron reaches the bending die 320, the bending servo motor 310 rotates at a constant speed, the bending die 320 rotates at a predetermined angle and mode, and the flat iron is bent to gradually form a hoop, when a hoop is processed, the oil cylinder two 213 is started to drive the cutting head 214 to cut the flat iron, so as to continuously process the next hoop, in the whole processing process, the waste produced by punching is orderly discharged through the discharge hopper 220 under the continuous vibration of the vibration motor 230, such design makes the overall structure more compact and reasonable, the processes are closely connected, and the functionality of the hoop machine can be improved, so that the working efficiency of the flat iron processing into a hoop can be improved, the demand of large-scale production can be met, the production cost is reduced, and the market competitiveness of enterprises is improved.

[0041] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A clamping machine for forming flat iron stock, comprising a fixed platform (100), wherein a fixed plate (101) is provided on the top of the fixed platform (100), characterized in that: The top of the fixed plate (101) is provided with a traction frame (110), a feeding assembly, a processing assembly, a bending assembly and a control console (140). The side wall of the traction frame (110) is provided with a leveling assembly. The leveling assembly includes a straightening plate (111). The end of the straightening plate (111) is connected to a leveling frame (120). The feeding assembly includes a wire feeding transmission gearbox (130). One side of the leveling frame (120) is connected to the side wall of the wire feeding transmission gearbox (130). The processing assembly includes a fixed frame (200). The top of the fixed frame (200) is provided with a mounting shell (210). The front outer wall of the fixed frame (200) is provided with a discharge hopper (220). The fixed platform (100) is fixed with a vibration motor (230). The output end of the vibration motor (230) is located at the bottom of the fixed platform (100). The bending assembly includes a bending gearbox (300).

2. The clamping machine for processing and forming flat iron as described in claim 1, characterized in that: The straightening plate (111) has an adjusting bolt (112) threaded on its front and rear outer walls. The ends of the adjusting bolts (112) are rotatably connected to adjusting blocks, and the tops of the adjusting blocks are rotatably connected to traction wheels (113).

3. A clamping machine for forming flat iron materials according to claim 2, characterized in that: The top and bottom of the leveling frame (120) are threaded with adjusting bolts (121), and the ends of the multiple adjusting bolts (121) are connected to adjusting blocks (122). The side walls of the multiple adjusting blocks are rotatably connected to leveling wheels (122).

4. A clamping machine for forming flat iron as described in claim 3, characterized in that: The wire feeding transmission gearbox (130) is rotatably connected to the side wall of the wire feeding roller 2 (133), and the top of the wire feeding transmission gearbox (130) is threaded with the adjusting bolt 3 (131). The end of the adjusting bolt 3 (131) is connected to the adjusting block 3, and the side wall of the adjusting block 3 is rotatably connected to the wire feeding roller 2 (133).

5. A clamping machine for processing and forming flat iron as described in claim 4, characterized in that: The mounting housing (210) is equipped with multiple hydraulic cylinders 1 (211) and 2 hydraulic cylinders 2 (213). The output ends of the multiple hydraulic cylinders 1 (211) are connected to a punching head (212), and the output ends of the hydraulic cylinders 2 (213) are connected to a cutting head (214).

6. A clamping machine for forming flat iron as described in claim 5, characterized in that: A bending servo motor (310) is connected to the rear outer wall of the bending gearbox (300), and a drive gear is connected to the output end of the bending servo motor (310). A bending die (320) is rotatably connected to the front outer wall of the bending gearbox (300), and the rear circumferential outer wall of the bending die (320) meshes with the drive gear.

7. A clamping machine for processing and forming flat iron as described in claim 6, characterized in that: The top of the fixed plate (101) is provided with a connecting plate, and the outer wall of the connecting plate is provided with a wire feeding servo motor (134). The output end of the wire feeding servo motor (134) is connected to a gear, and the rear ends of multiple wire feeding rollers one (132) and the wire feeding roller two (133) are all connected to a transmission gear (135) that meshes with the gear.

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