Flaring and pipe cutting all-in-one machine

Abstract

The utility model discloses a flaring and pipe cutting all-in-one machine. The flaring and pipe cutting all-in-one machine comprises a rack, a sliding rail and an air cylinder A, a platen is arranged at the top of the rack, and a cylinder seat is arranged on one side of the top of the platen; the sliding rail is arranged at the top of the platen, a sliding seat is slidably connected to the surface of the sliding rail, and a moving seat is arranged at the top of the sliding seat; according to the pipe flaring and cutting all-in-one machine, the flaring function and the pipe cutting function are integrated, the occupied area of equipment is reduced, the working efficiency is improved, in actual production, pipelines do not need to be carried back and forth between flaring equipment and pipe cutting equipment, manpower and time cost is saved, and meanwhile the risk that the pipelines are damaged in the carrying process is reduced; the clamping mechanism can effectively clamp pipelines of different specifications through cooperation of an air cylinder B, a clamping frame, a limiting rod and other components, the clamping force is stable and reliable, the pipelines are prevented from loosening in the machining process, and the stability of the structure is further enhanced through the limiting rod connected between the clamping frame and an air cylinder seat.

Description

Technical Field

[0001] This utility model relates to the field of flaring and cutting machine technology, specifically to an integrated flaring and cutting machine. Background Technology

[0002] The flaring and cutting machine is a mechanical device that integrates flaring and cutting functions. This equipment is very practical in industrial production and can efficiently complete the flaring and cutting of pipes.

[0003] In existing technologies, most clamping mechanisms are often poorly designed. Some clamping devices may only use simple mechanical structures for clamping, such as manual clamping or direct clamping with a single cylinder, lacking effective auxiliary stabilizing components. During flaring operations, if the pipe is loose, the flaring device may deviate from the predetermined position, resulting in uneven flaring of the pipe end and irregular flared shapes, seriously affecting product quality and increasing the scrap rate. Moreover, due to the lack of a structure such as a limiting rod connecting the clamping frame and the cylinder seat, the clamping mechanism is prone to deformation and displacement during long-term use or high-intensity processing, further reducing the stability and reliability of the equipment and increasing maintenance costs and downtime. In view of this, we have introduced an integrated flaring and pipe cutting machine. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated flaring and cutting machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flaring and cutting pipe integrated machine, comprising: a frame, a slide rail, and a cylinder A;

[0006] The top of the frame is provided with a platform, which is bolted to the top of the frame. A cylinder seat is provided on one side of the top of the platform, which is bolted to the top of the platform.

[0007] The slide rail is set on the top of the platform, and there are two sets of slide rails. The two sets of slide rails are fixedly set to the platform. The surface of the slide rail is slidably connected to a slide seat, and the top of the slide seat is provided with a movable seat. The movable seat and the slide seat are fixedly set together.

[0008] The cylinder A is located on the side of the cylinder seat and is connected to the side of the cylinder seat by bolts. The output end of the cylinder A passes through the cylinder seat and is provided with a flared end.

[0009] A clamping mechanism is provided on the other side of the top of the platform. The cylinder B of the clamping mechanism drives the lifting plate and the clamp to move up and down so that the clamp can clamp the pipe.

[0010] Preferably, the clamping mechanism includes a clamping frame connected to the bottom of cylinder B, cylinder B being bolted to the surface of the clamping frame, limit rods connected to both sides of the bottom of the clamping frame, the bottom of the limit rods being connected to the top of the platform, the lifting plate slidingly contacting the surface of the limit rods and located at the bottom of the clamping frame, the limit rods being used to limit the movement of the lifting plate, the clamp being connected to the side of the lifting plate and the side of the pipe, the pipe being connected to the top of the movable seat.

[0011] Preferably, a cutting frame is provided on the top of the movable seat on the surface of the pipe, and a cutting blade is connected to the inner side of the cutting frame, which can cut the pipe.

[0012] Preferably, a cylinder C is connected to the side of the platform, one side of the cylinder C is bolted to the side of the platform, and the output end of the cylinder C is connected to one side of the movable seat.

[0013] Preferably, a guide rod is connected between the clamping frame and the cylinder seat.

[0014] Preferably, a booster cylinder is connected to one side of the top of cylinder A, and a pressure gauge is connected to the side of cylinder A. The pressure gauge can monitor the air pressure of cylinder A in real time, so that the operator can adjust the air pressure according to the actual situation and ensure the flaring quality.

[0015] Preferably, a cooling pipe is connected to the top of the table on one side of the fixture. The cooling pipe connected to the top of the table on one side of the fixture can cool the processing part, prevent the pipe from deforming due to overheating, and also help extend the service life of the equipment.

[0016] Preferably, the surface of the frame is connected to a discharge port, the bottom of the frame is connected to a base, the base and the frame are fixedly connected, and the bottom of the base is provided with anti-slip texture, which increases friction when in contact with the ground.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] (1) By integrating the flaring and pipe cutting functions into one unit, the equipment footprint is reduced and the work efficiency is improved. In actual production, there is no need to move the pipe back and forth between the flaring equipment and the pipe cutting equipment, saving manpower and time costs, and also reducing the risk of damage to the pipe during the handling process.

[0019] (2) Through the cooperation of components such as cylinder B, clamping frame, and limit rod, the clamping mechanism can effectively clamp pipes of different specifications, and the clamping force is stable and reliable, preventing the pipes from loosening during processing. The limit rod connecting the clamping frame and the cylinder seat further enhances the stability of the structure.

[0020] (3) By setting up the booster cylinder and the pressure gauge, the air pressure of the flaring operation can be precisely controlled. The operator can adjust the appropriate air pressure according to the material and wall thickness of the pipe to ensure that the quality of the flared pipe meets the requirements, such as the flatness of the pipe and the accuracy of the flaring size, thus improving the product quality. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 3 This is a top view of the structure of this utility model;

[0024] Figure 4 This is a side view of the structure of this utility model.

[0025] In the diagram: 1. Frame; 2. Movable seat; 3. Platform; 4. Pressure gauge; 5. Cylinder A; 6. Booster cylinder; 7. Cylinder seat; 8. Cylinder B; 9. Flaring device; 10. Pipe; 11. Cooling pipe; 12. Smooth rod; 13. Cylinder C; 14. Slide rail; 15. Slide seat; 16. Clamping frame; 17. Lifting plate; 18. Limiting rod; 19. Fixture; 20. Cutting frame; 21. Discharge port; 22. Base. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 This utility model provides a technical solution: a flaring and cutting pipe integrated machine, including: a frame 1, a table 3 is provided on the top of the frame 1, and a cylinder seat 7 is provided on one side of the top of the table 3;

[0028] The slide rail 14 is disposed on the top of the platform 3, and a slide seat 15 is slidably attached to the surface of the slide rail 14. A movable seat 2 is disposed on the top of the slide seat 15.

[0029] Cylinder A5 is disposed on the side of cylinder seat 7, and the output end of cylinder A5 passes through cylinder seat 7 and is provided with flare 9.

[0030] A clamping mechanism is provided on the other side of the top of the platform 3. The cylinder B8 of the clamping mechanism drives the lifting plate 17 and the clamp 19 to move up and down so that the clamp 19 clamps the pipe 10.

[0031] The clamping mechanism includes a clamping frame 16 connected to the bottom of cylinder B8. Cylinder B8 is bolted to the surface of clamping frame 16. Limiting rods 18 are connected to both sides of the bottom of clamping frame 16. The bottom of the limiting rods 18 is connected to the top of platform 3. Lifting plate 17 slides on the surface of limiting rods 18 and is located at the bottom of clamping frame 16. The limiting rods 18 can be used to limit the movement of lifting plate 17. Clamp 19 is connected to the side of lifting plate 17 and to the side of pipe 10. Pipe 10 is connected to the top of moving seat 2.

[0032] A cutting frame 20 is provided on the top of the movable seat 2 on the surface of the pipe 10. A cutting blade is connected to the inner side of the cutting frame 20, and the cutting blade can cut the pipe 10.

[0033] A cylinder C13 is connected to the side of the platform 3. One side of the cylinder C13 is bolted to the side of the platform 3, and the output end of the cylinder C13 is connected to one side of the movable seat 2.

[0034] A guide rod 12 is connected between the clamping frame 16 and the cylinder seat 7.

[0035] A booster cylinder 6 is connected to the top side of the cylinder A5, and a pressure gauge 4 is connected to the side of the cylinder A5. The pressure gauge 4 can monitor the air pressure of the cylinder A5 in real time, so that the operator can adjust the air pressure according to the actual situation and ensure the flaring quality.

[0036] The top of the table plate 3 is connected to a cooling pipe 11 on one side of the clamp 19. The cooling pipe 11 connected to the top of the table plate 3 on one side of the clamp 19 can cool the processing part, prevent the pipe 10 from deforming due to overheating, and also help extend the service life of the equipment.

[0037] The surface of the frame 1 is connected to the discharge port 21, and the bottom of the frame 1 is connected to the base 22. The base 22 is fixedly set to the frame 1, and the bottom of the base 22 is provided with anti-slip texture, which increases the friction when in contact with the ground.

[0038] Specifically, during use, the pipe 10 to be processed is placed on top of the moving seat 2, and the cylinder B8 of the clamping mechanism is activated. The cylinder B8 pushes the lifting plate 17 connected to the bottom of the clamping frame 16 to move downward along the limit rod 18. Since the clamp 19 is connected to the side of the lifting plate 17 and is in contact with the pipe 10, as the lifting plate 17 descends, the clamp 19 will tightly clamp the pipe 10, so that it remains stable during subsequent processing.

[0039] Once the pipe 10 is clamped, cylinder A5 starts working. The output end of cylinder A5 pushes the flaring tool 9 to move towards one end of the pipe 10. At this time, since a booster cylinder 6 is connected to the top side of cylinder A5, it can provide greater power to ensure that the flaring tool 9 can smoothly flare the pipe 10. At the same time, the air pressure of cylinder A5 can be monitored in real time through the air pressure gauge 4 connected to the side of cylinder A5, so that the operator can adjust the air pressure according to the actual situation to ensure the flaring quality.

[0040] After the flaring is completed or according to the processing requirements, the cutting operation is performed. The cylinder C13 on the side of the table 3 is activated. The cylinder C13 pushes the moving seat 2 to move along the slide rail 14. Since the cutting frame 20 is set on the surface of the pipe 10 on the top of the moving seat 2 and the cutting blade is connected to the inside, the cutting blade will contact the pipe 10 and cut it.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flaring and cutting pipe integrated machine, characterized in that, include: A frame (1) is provided with a platform (3) on the top of the frame (1), and a cylinder seat (7) is provided on one side of the top of the platform (3); A slide rail (14) is provided on the top of the platform (3). A slide seat (15) is slidably attached to the surface of the slide rail (14). A movable seat (2) is provided on the top of the slide seat (15). Cylinder A (5), the cylinder A (5) is located on the side of the cylinder seat (7), and the output end of the cylinder A (5) is provided with a flared end (9) after passing through the cylinder seat (7); A clamping mechanism is provided on the other side of the top of the platform (3). The cylinder B (8) of the clamping mechanism drives the lifting plate (17) and the clamp (19) to move up and down so that the clamp (19) clamps the pipe (10).

2. The flaring and cutting pipe integrated machine according to claim 1, characterized in that, The clamping mechanism includes a clamping frame (16) connected to the bottom of the cylinder B (8), with limit rods (18) connected to both sides of the bottom of the clamping frame (16), the bottom of the limit rods (18) connected to the top of the platform (3), the lifting plate (17) sliding on the surface of the limit rods (18) and located at the bottom of the clamping frame (16), the clamp (19) connected to the side of the lifting plate (17) and the clamp (19) connected to the side of the pipe (10), the pipe (10) connected to the top of the moving seat (2).

3. The flaring and cutting pipe integrated machine according to claim 1, characterized in that, The top of the movable seat (2) is provided with a cutting frame (20) on the surface of the pipe (10), and a cutting blade is connected to the inner side of the cutting frame (20).

4. The flaring and cutting pipe integrated machine according to claim 1, characterized in that, A cylinder C (13) is connected to the side of the platform (3), and the output end of the cylinder C (13) is connected to one side of the movable seat (2).

5. The flaring and cutting pipe integrated machine according to claim 2, characterized in that, A guide rod (12) is connected between the clamping frame (16) and the cylinder seat (7).

6. The flaring and cutting pipe integrated machine according to claim 1, characterized in that, A booster cylinder (6) is connected to the top side of cylinder A (5), and a pressure gauge (4) is connected to the side of cylinder A (5).

7. The flaring and cutting pipe integrated machine according to claim 1, characterized in that, The top of the platform (3) is connected to a cooling pipe (11) on one side of the clamp (19).

8. The flaring and cutting pipe integrated machine according to claim 1, characterized in that, The surface of the frame (1) is connected to a discharge port (21), and the bottom of the frame (1) is connected to a base (22).

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