Foaming equipment for automobile part products

Abstract

The utility model relates to the technical field of automobile part machining, and discloses automobile part product foaming equipment which comprises a foaming mold frame used for placing a mold. The mold is arranged in the foaming mold frame, and the mold is fixedly connected with the foaming mold frame; the mold release agent storage box is arranged between the foaming mold frame and the mold, and the mold release agent storage box is fixedly connected with the foaming mold frame; the rotary plugging head is arranged between the foaming mold frame and the mold, the rotary plugging head is movably connected with the foaming mold frame, and the rotary plugging head abuts against an injection molding opening of the mold; the foaming pouring head is arranged outside the foaming mold frame, the foaming pouring head is used for pouring a mold, and the rotating air cylinder plugging head leaves the end opening of the mold release agent storage box through the lifting rotating assembly and rotates to the position over a mold pouring opening for pressing and plugging. And the rotating cylinder plugging head can ensure the safety and stability of the whole injection process.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile part processing, specifically relates to a foaming equipment for automobile part products. BACKGROUND

[0002] With the higher and higher requirement of the major automobile manufacturers at home and abroad on the automobile performance, the light weight, green environmental protection and energy saving and emission reduction become the development trend of the present automobile, in order to achieve the target, the material and process of automobile manufacturing must be started, and the light weight and green environmental protection of the automobile are realized by using the environmental protection material and new process.

[0003] The document with the publication number (CN107459799A) discloses a kind of composite foamed material and its preparation method, component and automobile.The composite foamed material includes: polylactic acid, polycarbonate and foaming agent, so that composite foamed material can be obtained simply.

[0004] The composite foamed material obtained by the above-mentioned application has good biodegradability, and the volatile amount of volatile organic compounds is extremely low; and the composite foamed material has good weight reduction effect, high dimensional stability and excellent physical and mechanical properties,

[0005] In the actual application of the above-mentioned application, the existing EPDM (EVA) heavy layer foaming of automobile interior parts adopts manual pouring, the mold surface also needs to be manually sprayed with release agent, the pouring opening of the mold also needs to be manually plugged, and the pouring opening of the mold also needs to be manually sprayed with release agent, thereby requiring extremely high labor cost, resulting in waste of labor, and low work efficiency due to complicated operation.

[0006] Therefore, the utility model is proposed. UTILITY MODEL CONTENT

[0007] To solve the technical problem of complicated foaming operation, the basic idea of the technical solution of the utility model is:

[0008] A foaming equipment for automobile part products, comprising a foaming mold frame, the foaming mold frame is used for placing the mold; the mold is arranged in the foaming mold frame, and the mold is fixedly connected with the foaming mold frame; a release agent storage box is arranged between the foaming mold frame and the mold, and the release agent storage box is fixedly connected with the foaming mold frame; a rotary plugging head is arranged between the foaming mold frame and the mold, and the rotary plugging head is movably connected with the foaming mold frame, and the rotary plugging head abuts against the injection port of the mold; a foaming pouring head is arranged outside the foaming mold frame, and the foaming pouring head is used for pouring the mold.

[0009] As a preferred embodiment of the utility model, the rotating plugging head and the foaming mold frame are provided with a lifting and rotating assembly, the lifting and rotating assembly is fixedly connected with the foaming mold frame, and the rotating plugging head is fixedly connected with the output shaft of the lifting and rotating assembly.

[0010] As a preferred embodiment of the utility model, the bottom end of the foaming pouring head is provided with a robot, the foaming pouring head is fixedly connected with the robot, and the robot is a universal mechanical arm.

[0011] As a preferred embodiment of the utility model, the foaming mold frame is externally provided with a release agent stirring and feeding device, the release agent stirring and feeding device is connected with the release agent storage box through a pipeline, and the release agent stirring and feeding device is a mature technology.

[0012] As a preferred embodiment of the utility model, the foaming mold frame is externally provided with a release agent stirring and feeding device, the release agent stirring and feeding device is connected with the release agent storage box through a pipeline, and the release agent stirring and feeding device is a mature technology.

[0013] As a preferred embodiment of the utility model, the periphery of the mold is provided with an inclined mounting plate, and the inner wall surface of the mold is treated by using a Teflon coating.

[0014] As a preferred embodiment of the utility model, the foaming mold frame is internally provided with a bottom plate, a plurality of supporting plates are mounted on the bottom plate, and fixed blocks are rotatably connected to the supporting plates.

[0015] As a preferred embodiment of the utility model, a cylinder is mounted on the bottom plate, a transmission block is connected to the output shaft of the cylinder, a transmission rod is connected to the transmission block, and the transmission rod is fixedly connected with the fixed blocks.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. The foaming equipment for automobile part products realizes automation and intellectualization of the production process through cooperation between the release agent storage box, the rotating plugging head and the foaming pouring head and the like.

[0018] 2. The foaming equipment for automobile part products, the rotating cylinder plugging head is separated from the port of the release agent storage box through the lifting and rotating assembly and is rotated to be directly above the mold pouring port, and is pressed and plugged, so that the rotating cylinder plugging head can ensure safety and stability of the whole material injection process.

[0019] 3. The foaming equipment for automobile part products, the robot aims the foaming pouring head at the mold pouring port and injects foaming material, a set amount control system is arranged in the material injection process, accurate input of the foaming material is ensured, and waste and excessive use of the material are avoided.

[0020] 4. The automobile part product foaming equipment, when the foaming material is cured in the mold, the rotating cylinder sealing head is separated from the pouring opening of the mold, the operator can observe the foaming phenomenon through the pouring opening to judge whether the foaming material has been completely cured, and the operator takes out the foaming product after confirming that the foaming phenomenon is correct.

[0021] 5. The automobile part product foaming equipment, the cylinder moves the transmission rod by the output shaft and the transmission block, the transmission rod moves to push the fixed block to rotate, and the fixed block is tightly connected with the mounting plate at the bottom end of the mold and the support plate, so that the mold is fixed, and the mold is prevented from shaking during pouring, so that the foaming material is scattered and adhered to the device.

[0022] The specific embodiments of the utility model will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0023] In the drawings:

[0024] Figure 1 It is a three-dimensional schematic view of the utility model;

[0025] Figure 2 It is a foaming mold frame structure schematic view of the utility model;

[0026] Figure 3 It is a bottom plate structure schematic view of the utility model;

[0027] Figure 4 It is a support plate structure schematic view of the utility model;

[0028] Figure 5 It is a fixed block structure schematic view of the utility model.

[0029] In the drawings: 1, foaming mold frame; 2, operating button; 3, mold; 4, release agent storage box; 5, rotating sealing head; 6, release agent stirring and feeding device; 7, robot; 8, control cabinet; 9, foaming pouring head; 10, bottom plate; 11, support plate; 12, fixed block; 13, cylinder; 14, transmission rod. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model more clear, the technical scheme in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and the following embodiments are used to illustrate the utility model.

[0031] Please refer to Figures 1-5The utility model provides a kind of automobile component product foaming equipment, including foaming mould frame 1, foaming mould frame 1 is used to place mould;Mould 3 is arranged in foaming mould frame 1, mould 3 is fixedly connected with foaming mould frame 1, the periphery of mould 3 is equipped with inclined mounting plate, the inner wall surface of mould 3 uses iron fluorine long coating treatment;Release agent storage box 4 is arranged between foaming mould frame 1 and mould 3, release agent storage box 4 is fixedly connected with foaming mould frame 1;Rotary plug 5 is arranged between foaming mould frame 1 and mould 3, rotary plug 5 is movably connected with foaming mould frame 1, rotary plug 5 abuts the injection port of mould 3;Foaming pouring head 9 is arranged outside foaming mould frame 1, and foaming pouring head 9 is used to pour mould.

[0032] Among them, rotary plug 5 and foaming mould frame 1 are provided with lifting rotary assembly, lifting rotary assembly is fixedly connected with foaming mould frame 1, rotary plug 5 is fixedly connected with the output shaft of lifting rotary assembly, rotary cylinder plug 5 leaves the port of release agent storage box 4 through lifting rotary assembly, the port of release agent storage box 4 is installed with sponge and is full of release agent, and rotates to the just above of mould 3 pouring port, and is pressed tightly, so that, rotary cylinder plug 5 can ensure the safety and stability of the whole injection process, when foaming material is well cured in mould 3, rotary cylinder plug 5 is separated from the pouring port of mould 3, and the operator can observe foaming phenomenon through pouring port to judge whether foaming material has been completely cured, after confirming, the operator takes out foaming product, and rotary cylinder plug 5 rotates back to the port of release agent storage box 4 through lifting rotary assembly, and is full of release agent.

[0033] It is worth mentioning that the lifting rotary assembly is installed on the mounting support of all-in-one machine and display screen (including TV) through pitch module, lifting module and rotary module, to realize three-dimensional linkage or independent operation of lifting, rotation and pitch;The main body of water level controller has been disclosed in the prior art lifting, rotating and pitching mechanism CN115930055A, which will not be repeated here.

[0034] Among them, the bottom end of foaming pouring head 9 is provided with robot 7, and foaming pouring head 9 is fixedly connected with robot 7;Robot 7 is a universal mechanical arm, and the universal mechanical arm is a mature technology, which will not be repeated here;Robot 7 starts to execute the preset production process at this time, first, robot 7 aims at the pouring port of mould 3, and injects foaming material, during the injection process, a set amount of control system is provided to ensure the accurate input of foaming material, to avoid material waste and overuse.

[0035] The foaming mold frame 1 is externally provided with a release agent stirring and feeding device 6, the release agent stirring and feeding device 6 is connected with the release agent storage box 4 through a pipeline, the release agent stirring and feeding device 6 is a mature technology, and details are not repeated here, the release agent stirring and feeding device 6 continuously stirs and feeds the release agent into the release agent storage box 4, so that the sponge at the end of the release agent storage box 4 is always full of the release agent.

[0036] The foaming mold frame 1 is externally provided with a release agent stirring and feeding device 6, the release agent stirring and feeding device 6 is connected with the release agent storage box 4 through a pipeline, the release agent stirring and feeding device 6 is a mature technology, and details are not repeated here, the release agent stirring and feeding device 6 continuously stirs and feeds the release agent into the release agent storage box 4, so that the sponge at the end of the release agent storage box 4 is always full of the release agent.

[0037] The foaming mold frame 1 is externally provided with a release agent stirring and feeding device 6, the release agent stirring and feeding device 6 is connected with the release agent storage box 4 through a pipeline, the release agent stirring and feeding device 6 is a mature technology, and details are not repeated here, the release agent stirring and feeding device 6 continuously stirs and feeds the release agent into the release agent storage box 4, so that the sponge at the end of the release agent storage box 4 is always full of the release agent.

[0038] Working principle: the operator presses the operation button 2 on the operation interface, starts the power supply, the space in the mold 3 is opened, forming a working area, the operator puts the blank to be processed into the mold in the area, then presses the operation button 2 again, starts the operation of the robot 7, the robot 7 starts to execute the preset production process at this time, first, the robot 7 aims the foaming pouring head 9 at the pouring port of the mold 3, pours the foaming material, during the pouring process, the set amount control system is provided to ensure the accurate input of the foaming material, avoid waste and overuse of the material, then, the foaming pouring head returns to the original position, waits for the next work instruction, during this period, the port of the release agent storage box 4 is provided with a sponge and is full of release agent, the rotary cylinder sealing head 5 leaves the port of the release agent storage box 4 through the lifting and rotating assembly and rotates to the upper side of the pouring port of the mold 3, and is pressed tightly, in this way, the rotary cylinder sealing head 5 can ensure the safety and stability of the whole pouring process, when the foaming material is mature in the mold 3, the rotary cylinder sealing head 5 is separated from the pouring port of the mold 3, the operator can observe the foaming phenomenon through the pouring port to judge whether the foaming material has been completely mature, after confirming that it is correct, the operator takes out the foaming product, the rotary cylinder sealing head 5 rotates back to the port of the release agent storage box 4 through the lifting and rotating assembly, dips in the release agent, after the operator cleans the mold, the mold 3 is put back into the blank, the above steps are continued to carry out continuous production, through such design, the device realizes the automation and intelligentization of the production process, reduces the labor cost, improves the production efficiency and product quality, has high practical value and popularization value, when the mold 3 is placed into the foaming mold rack 1 and abuts against the supporting plate 11, at this time, the cylinder 13 pushes the transmission rod 14 to move through the output shaft and the transmission block, when the transmission rod 14 moves, the fixed block 12 is pushed to rotate, and the mounting plate at the bottom end of the mold 3 is tightly connected with the supporting plate 11 and the fixed block 12, so that the mold 3 is fixed, avoiding the shaking of the mold 3 during pouring, causing the foaming to scatter and adhere to the device.

[0039] It can be understood that the utility model is described through some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the utility model.

Claims

1. An automotive parts product foaming apparatus characterized by comprising: The utility model relates to a foaming mold frame (1) for placing a mold, a mold (3) arranged in the foaming mold frame (1) and fixedly connected with the foaming mold frame (1), a release agent storage box (4) arranged between the foaming mold frame (1) and the mold (3) and fixedly connected with the foaming mold frame (1), a rotary plug (5) arranged between the foaming mold frame (1) and the mold (3) and movably connected with the foaming mold frame (1), the rotary plug (5) abutting against an injection port of the mold (3), a foaming pouring head (9) arranged outside the foaming mold frame (1) and used for pouring the mold. The rotary plug (5) and the foaming mold frame (1) are provided with a lifting and rotating assembly therebetween, the lifting and rotating assembly is fixedly connected with the foaming mold frame (1), and the rotary plug (5) is fixedly connected with an output shaft of the lifting and rotating assembly. The foaming pouring head (9) is provided at a bottom end with a robot (7), the foaming pouring head (9) is fixedly connected with the robot (7), and the robot (7) is a universal mechanical arm. The foaming mold frame (1) is externally provided with a release agent stirring and feeding device (6), and the release agent stirring and feeding device (6) is connected with the release agent storage box (4) through a pipeline. The foaming mold frame (1) is provided with an operation button (2), the operation button (2) is electrically connected with a control cabinet (8), and the control cabinet (8) is electrically connected with any one of the components in claims 1-4. The mold (3) is provided at a periphery with an inclined mounting plate, and an inner wall surface of the mold (3) is treated with a Teflon coating.

2. The automotive parts product foaming apparatus according to claim 1, characterized by, The foaming mold frame (1) is internally provided with a bottom plate (10), a plurality of support plates (11) are arranged on the bottom plate (10), and fixed blocks (12) are rotatably connected to the support plates (11).

3. The automotive parts product foaming apparatus according to claim 1, characterized by, The bottom plate (10) is provided with a pneumatic cylinder (13), an output shaft of the pneumatic cylinder (13) is connected with a transmission block, the transmission block is connected with a transmission rod (14), and the transmission rod (14) is fixedly connected with the fixed blocks (12).

4. The automotive parts product foaming apparatus according to claim 1, characterized by ​ 5. The automotive parts product foaming apparatus according to claim 1, characterized by, ​ 6. The automotive parts product foaming apparatus according to claim 1, wherein ​ 7. The automotive parts product foaming apparatus according to claim 1, wherein ​ 8. The automotive parts product foaming apparatus according to claim 7, wherein ​

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