Pressing and buckling device for ceramic heating sheet
By using a buffer structure in the pressing device that combines a pressure head and a spring sheet, the problem of ceramic heating elements breaking under stress during pressing is solved, thus improving the reliability and safety of the product.
Patent Information
- Application Number
- CN202423175079.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing press-fitting machines lack a buffer structure, which makes the ceramic heating elements prone to breakage during the press-fitting process, affecting product yield.
A clamping device for ceramic heating elements was designed, which uses a clamping assembly with a clamping head and a spring sheet working together to reduce the impact force on the ceramic heating elements by utilizing the buffering effect of the spring sheet.
This effectively prevents the ceramic heating element from cracking due to stress during the pressing process, thus improving the reliability and safety of the product.
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Figure CN223657654U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment field, concretely relates to a ceramic heating piece is with buckle device. BACKGROUND
[0002] The ceramic heating piece is a kind of high-efficiency, safe, stable heating element, mainly by ceramic matrix, electrode, heating body three components.Ceramic matrix usually adopts barium titanate and other ceramic materials with positive temperature coefficient characteristics, with good insulation and high temperature resistance;Electrode is generally silver electrode or nickel electrode, for connecting power supply;Heating body is the conductive network formed by doping specific metal oxide and other conductive materials in ceramic matrix, generates heat when current passes.
[0003] The ceramic heating piece is widely used in hair straightener and other household appliances, and it is usually buckled in the production and manufacturing process of product, that is, ceramic heating piece is pressed into product by pressing machine;But the existing pressing machine lacks buffer structure, and ceramic piece is subjected to greater impact force in pressing process, which can easily cause its rupture, and affect product yield. UTILITY MODEL CONTENT
[0004] The utility model aims at overcoming the deficiency in prior art, provide a ceramic heating piece is with buckle device, by the head of buckle assembly and elastic sheet mutual cooperation, solve the problem that ceramic heating piece is broken due to deformation by external force in the process of assembly, improve product reliability and safety.
[0005] To achieve the above object, the utility model adopts the technical scheme that:
[0006] A ceramic heating piece is with buckle device, including workbench, the workbench is installed with the fixture seat for clamping product, the top of fixture seat is provided with the support board that can lift, the bottom of support board is installed with buckle assembly, the buckle assembly includes the head for pressing heating piece into product, the head can be telescopic along the axial direction relative to support board, and the head is installed with the elastic sheet for buffering.
[0007] Optionally, the buckle assembly further includes a support connected to the support plate, and the head is installed on the support.
[0008] Optionally, the head penetrates the middle part of the elastic sheet, the top of the elastic sheet is parallel to the support plate, and both ends of the elastic sheet are first inwardly bent and then outwardly bent.
[0009] Optionally, the bottom of the support is provided with a protruding block protruding downward, the protruding block is provided with an avoidance hole corresponding to the contour of the elastic sheet, and the head penetrates out of the avoidance hole.
[0010] Optionally, a guide rod is fixedly installed on the workbench, the guide rod is perpendicular to the workbench and the support plate, and the support plate is slidably sleeved on the guide rod.
[0011] Optionally, the guide rod and the support plate are connected through a linear bearing, and a top plate is fixedly installed on the top of the guide rod, the top plate being parallel to the support plate.
[0012] Optionally, a telescopic assembly parallel to the guide rod is installed on the top plate, and an output end of the telescopic assembly is connected to the support plate through the top plate.
[0013] Optionally, a rack is arranged below the workbench, an operation button is arranged on the front side of the rack, and a guardrail is installed on the top of the rack, the workbench, the support plate and the top plate being located inside the guardrail.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] In the utility model, during the pressing process of the ceramic heating sheet, the pressing head is first lowered to make the elastic sheet abut against the jig seat, and then the support plate drives the whole pressing buckle assembly to be pressed downward, the heating sheet is pressed into the product through the pressing head, the impact force received by the heating sheet is greatly reduced through the cooperation of the pressing head and the elastic sheet, the rupture of the heating sheet caused by the large impact force is effectively avoided, and the product reliability and safety are improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is the structure schematic view of the pressing buckle device for ceramic heating sheet in the embodiment of the utility model;
[0017] Figure 2 is the main view structure schematic view of the pressing buckle device for ceramic heating sheet in the embodiment of the utility model;
[0018] Figure 3 is the structure schematic view of the pressing buckle assembly in the embodiment of the utility model;
[0019] Figure 4 is the isometric structure schematic view of the pressing buckle assembly in the embodiment of the utility model;
[0020] Wherein, 1, rack;2, workbench;3, support plate;4, top plate;5, pressing buckle assembly;501, support;502, pressing head;503, elastic sheet;6, guide rod;7, linear bearing;8, telescopic assembly;9, operation button;10, guardrail;11, jig seat. DETAILED DESCRIPTION
[0021] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams, which are only used to illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0022] like Figure 1 , Figure 2 As shown, a pressing device for ceramic heating elements includes a worktable 2 and a frame 1 for supporting the worktable 2. The worktable 2 is located above the frame 1. The frame 1 is equipped with a system and electrical equipment for controlling the operation of the pressing device. An operation button 9 is provided on the front side of the frame 1, and the working status of the device can be controlled by the operation button 9.
[0023] A fixture base 11 is fixedly installed on the workbench 2. The fixture base 11 is used to clamp the product, and the top surface of the fixture base 11 is provided with a positioning groove that matches the product to achieve product positioning. A support plate 3 that can be raised and lowered is provided above the fixture base 11, and a pressing assembly 5 is installed at the bottom of the support plate 3. After the product is placed in the positioning groove of the fixture base 11, the workbench 2 moves down, and the heating element is pressed into the product by the pressing assembly 5.
[0024] Furthermore, a guide rod 6 is fixedly installed on the workbench 2, and a top plate 4 is fixedly installed on the top of the guide rod 6. The support plate 3 is located between the workbench 2 and the top plate 4, and is slidably sleeved on the guide rod 6 through a linear bearing 7. The guide rod 6 is perpendicular to the workbench 2, the support plate 3 and the top plate 4, that is, the workbench 2, the support plate 3 and the top plate 4 are parallel to each other.
[0025] A telescopic assembly 8 is installed on the top plate 4. The telescopic assembly 8 is parallel to the guide rod 6, and the output end of the telescopic assembly 8 passes through the top plate 4 and is connected to the support plate 3, thereby realizing the lifting function of the support plate 3.
[0026] Among them, the guide rod 6 plays a supporting and guiding role. The linear bearing 7 can reduce the friction and wear between the support plate 3 and the guide rod 6. The telescopic component 8 preferably adopts existing equipment that can output linear motion, such as pneumatic cylinder, electric cylinder or hydraulic cylinder.
[0027] To ensure that the components above the frame 1 can be press-fitted in a stable environment, a U-shaped guardrail 10 is installed on the top of the frame 1. The workbench 2, support plate 3 and top plate 4 are all located inside the guardrail 10, and the opening side of the guardrail 10 corresponds to the front side of the frame 1, so as to facilitate the loading and unloading of materials by the workers.
[0028] like Figure 2 , Figure 3 and Figure 4As shown, the pressing assembly 5 includes a support 501, a pressing head 502 and a spring piece 503, the support 501 is fixedly connected with the support plate 3, the pressing head 502 is installed on the support 501 and used for pressing the heating sheet into the product, and the spring piece 503 is installed on the pressing head 502 and used for buffering the impact during the pressing to avoid damaging the ceramic heating sheet.
[0029] Wherein, a driving component is arranged inside the support 501 to drive the pressing head 502 to extend and retract along the axial direction, which can be a pneumatic cylinder, an oil cylinder or an electric cylinder, so that the pressing head 502 can extend and retract along the axial direction relative to the support plate 3; and before the pressing, the lower end of the pressing head 502 is located above the two ends of the spring piece 503.
[0030] During the pressing of the ceramic heating sheet, the pressing head 502 is first lowered to make the two ends of the spring piece 503 abut against the jig seat 11, and then the pressing assembly 5 is pressed downward as a whole by the support plate 3, so that the heating sheet is pressed into the product by the pressing head 502, and the impact force on the heating sheet is greatly reduced by the cooperation of the pressing head 502 and the spring piece 503, which effectively avoids the breakage of the heating sheet due to the large impact force and improves the reliability and safety of the product.
[0031] Specifically, the pressing head 502 penetrates the middle part of the spring piece 503, the top part of the spring piece 503 is parallel to the support plate 3, and the two ends of the spring piece 503 are first bent inward and then bent outward; this structure ensures that the spring piece 503 has a certain elasticity, so that when the pressing head 502 is subjected to downward impact, the deformation of the spring piece 503 can offset part of the impact force, ensuring that the ceramic heating sheet will not break due to the large impact force.
[0032] Wherein, the pressing head 502 is made of urea resin material, which effectively improves its flexibility and reliability, avoids the deformation of the spring piece 503 caused by hard contact during assembly, and also plays a buffering role for the ceramic sheet.
[0033] Further, the bottom of the support 501 is provided with a downward protruding lug, the lug is provided with a clearance hole corresponding to the contour of the spring piece 503, and the pressing head 502 penetrates out of the clearance hole; the clearance hole can ensure that the pressing head 502 can better realize the clearance pressing during the pressing process.
[0034] The pressing head 502 clearance fitting spring piece 503 positioning structure design adopts a telescopic pressing head 502, which not only realizes precise positioning of the spring piece 503, but also buffers the impact force of the pressing head 502.
[0035] In conclusion, the ceramic heating sheet pressure buckle device can reduce the impact of the equipment from 190kgf·cm to 100kgf·cm, and through the development of the jig, the problem of ceramic heating sheet rupture caused by external force deformation during assembly can be successfully solved, which greatly helps to improve product reliability and safety, and can be used as a reference for the process experience of materials with poor toughness and easy deformation.
[0036] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0037] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0038] Based on the ideal embodiment of the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the contents of the specification, and the technical scope must be determined according to the scope of claims.
Claims
1. A presser device for ceramic heating sheet, comprising a workbench (2), characterized in that: The workbench (2) is provided with a jig seat (11) for clamping products, and a lifting support plate (3) is arranged above the jig seat (11), and a pressing buckle assembly (5) is arranged at the bottom of the support plate (3), the pressing buckle assembly (5) comprises a pressing head (502) for pressing a heating sheet into a product, the pressing head (502) can be axially telescopic relative to the support plate (3), and a spring sheet (503) for buffering is arranged on the pressing head (502).
2. The presser device for a ceramic heating sheet according to claim 1, characterized by: The pressing buckle assembly (5) further comprises a support base (501) connected with the support plate (3), and the pressing head (502) is arranged on the support base (501).
3. The presser device for a ceramic heating sheet according to claim 2, characterized by: The pressing head (502) penetrates the middle part of the spring sheet (503), the top of the spring sheet (503) is parallel to the support plate (3), and the two ends of the spring sheet (503) are first inwardly bent and then outwardly bent.
4. The presser device for ceramic heating sheet according to claim 3, wherein: The bottom of the support base (501) is provided with a downward protruding protrusion, the protrusion is provided with a position avoiding hole corresponding to the contour of the spring sheet (503), and the pressing head (502) penetrates out of the position avoiding hole.
5. The presser device for ceramic heating sheet according to claim 1, wherein: A guide rod (6) is fixedly arranged on the workbench (2), the guide rod (6) is perpendicular to the workbench (2) and the support plate (3), and the support plate (3) is sleeved on the guide rod (6).
6. The presser device for ceramic heating sheet according to claim 5, wherein: The guide rod (6) and the support plate (3) are connected through a linear bearing (7), and a top plate (4) is fixedly arranged at the top of the guide rod (6), and the top plate (4) is parallel to the support plate (3).
7. The presser device for a ceramic heating sheet according to claim 6, wherein: A telescopic assembly (8) parallel to the guide rod (6) is arranged on the top plate (4), and an output end of the telescopic assembly (8) penetrates through the top plate (4) and is connected with the support plate (3).
8. The presser device for ceramic heating sheet according to claim 7, wherein: A rack (1) is arranged below the workbench (2), an operation button (9) is arranged on the front side of the rack (1), a guardrail (10) is arranged on the top of the rack (1), and the workbench (2), the support plate (3) and the top plate (4) are located inside the guardrail (10).