Tipping bucket type mine car
By adopting a worm gear and worm wheel meshing structure on the tipping mine car, the safety hazard of tipping over during the unloading process of the tipping mine car is solved, and the smooth tipping of the bucket and the improvement of operational safety are achieved.
Patent Information
- Application Number
- CN202422731137.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-08
AI Technical Summary
During the unloading process of existing tipper mine cars, it is difficult for operators to control the tipping speed of the bucket, which can cause the bucket to tip over too quickly, posing a safety hazard.
It adopts a worm gear and worm wheel meshing structure, and controls the tipping bucket to tilt through the self-locking function of the worm gear and worm wheel, preventing the tipping bucket from suddenly tipping over due to excessive weight, and achieves smooth tipping of the bucket through the transmission component.
It improves operational safety and the stability of the bucket's tilting, reduces the risk of the bucket tipping over, and enhances the operator's control capabilities.
Smart Images

Figure CN223658165U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of coal mine transportation equipment, specifically to a tipper mine car. Background Technology
[0002] Tipper mine cars are commonly used transportation equipment in coal mines, mainly used to transport bulk materials such as coal, ore, and slag. During transportation, the mine cars are pulled by locomotives or winches. According to existing technology patents CN209274622U, CN212605109U, and CN204775364U, when the car arrives at the unloading point, the operator opens the locking structure on the tipper and flips the tipper at a certain angle to unload the material. After unloading, the tipper is reset, and the mine car can be used for the next transport.
[0003] During the unloading process, operators need to manually operate the tipper to turn the bucket. When there is a lot of material in the mine car, it is difficult for operators to control the tipper's turning speed, which can cause the tipper to turn too fast and suddenly tip over, causing a large impact on the mechanical structure of the mine car and posing a significant safety hazard. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the related art.
[0005] Therefore, embodiments of this utility model propose a tipping-type mine car, which can control the tipping of the bucket through the meshing of a worm and a worm wheel. Since the meshing of the worm and the worm wheel has a self-locking function, the worm wheel cannot drive the worm to rotate in the opposite direction, which can prevent the tipping bucket from suddenly tipping over due to excessive weight, thereby improving the operator's safety.
[0006] The tipper mine car of this utility model embodiment includes a frame, a tipper, and a tipping assembly. The tipper is rotatably connected to the frame. The tipping assembly includes a worm gear and a worm that mesh with each other. The worm gear is connected to the tipper, and the worm is rotatably connected to the frame.
[0007] In some embodiments, the number of the flipping components is multiple, at least one of the flipping components is a first flipping component, at least one of the flipping components is a second flipping component, and the first flipping component and the second flipping component are arranged opposite to each other on both sides of the tipper along the rotation axis of the tipper relative to the frame.
[0008] In some embodiments, a transmission assembly is further included, wherein the worm of the first flipping assembly and the worm of the second flipping assembly are connected by the transmission assembly.
[0009] In some embodiments, the transmission assembly comprises a transmission shaft and two bevel gear sets, the transmission shaft is rotatably connected with the frame, the two bevel gear sets are respectively arranged at two ends of the transmission shaft, and the two ends of the transmission shaft are respectively connected with the worm of the first turnover assembly and the worm of the second turnover assembly through the two bevel gear sets.
[0010] In some embodiments, the transmission shaft is arranged at the lower side of the dump body.
[0011] In some embodiments, the bevel gear set comprises a first bevel gear and a second bevel gear which are engaged with each other, the first bevel gear is connected with the transmission shaft, and the second bevel gear is connected with the worm.
[0012] In some embodiments, the pitch circle diameter of the first bevel gear is smaller than the pitch circle diameter of the second bevel gear.
[0013] In some embodiments, further comprising a housing, the housing is connected with the frame, and the housing covers the turnover assembly; and / or the housing covers the bevel gear set.
[0014] In some embodiments, further comprising a power member, the power member is connected with the frame, and an output end of the power member is connected with the transmission shaft.
[0015] In some embodiments, the dump body has a loading state and an unloading state, a first clamping structure is arranged on the frame, a second clamping structure is arranged on the dump body, and the first clamping structure can be clamped and matched with the second clamping structure to keep the dump body in the loading state.
[0016] The dump body type mine car provided by the embodiment of the utility model, the operator drives the worm to rotate, the worm and the worm gear can be controlled to turn over through the engagement of the worm and the worm gear, the worm and the worm gear have self-locking function, the worm cannot be driven to rotate reversely by the worm gear, the phenomenon that the dump body suddenly tips over due to too large weight can be prevented, and the operation safety of the operator is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 Fig. 1 is a structural schematic view of a dump body type mine car according to an embodiment of the utility model.
[0018] Figure 2 Fig. 2 is a structural schematic view of a turnover assembly and a transmission assembly of the dump body type mine car according to an embodiment of the utility model.
[0019] Figure 3 Fig. 3 is an enlarged schematic view of A in Fig. 2. Figure 1
[0020] Reference signs: 100, dump body type mine car;
[0021] 1. a frame;
[0022] 2. a hopper; 21. a supporting shaft;
[0023] 3. a turnover assembly; 31. a worm wheel; 32. a worm; 33. a first housing; 34. a shaft body;
[0024] 4. a transmission assembly; 41. a transmission shaft; 42. a bevel gear set; 421. a first bevel gear; 422. a second bevel gear; 43. a second housing;
[0025] 5. a power member;
[0026] 6. a buckle assembly; 61. a first slot frame; 62. a clamping plate; 63. a second slot frame; 631. a clamping slot. DETAILED DESCRIPTION
[0027] The embodiments of the present application are described in detail below, examples of which are shown in the drawings. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0028] As shown in Figure 1 and Figure 2 , the hopper-type mine car 100 of the embodiment of the present application comprises a frame 1, a hopper 2 and a turnover assembly 3, the hopper 2 is rotatably connected with the frame 1; the turnover assembly 3 comprises a worm wheel 31 and a worm 32 which are engaged with each other, the worm wheel 31 is connected with the hopper 2, and the worm 32 is rotatably connected with the frame 1.
[0029] The hopper-type mine car 100 of the embodiment of the present application, the operator drives the worm 32 to rotate, and the rotation of the worm 32 can control the turnover of the hopper 2 through the engagement of the worm 32 and the worm wheel 31. Since the engagement of the worm 32 and the worm wheel 31 has a self-locking function, the worm wheel 31 cannot drive the worm 32 to rotate reversely, which can prevent the hopper 2 from suddenly dumping due to excessive weight, thereby improving the operation safety of the operator.
[0030] In addition, the rotation speed of the worm 32 can be controlled to control the turnover speed of the hopper 2, and the transmission of the worm 32 and the worm wheel 31 also has a speed reduction function, which can reduce the turnover speed of the hopper 2 and improve the stability of the turnover of the hopper 2.
[0031] The lower side of the frame 1 is provided with two groups of track wheels, and the hopper-type mine car 100 can walk along the track under the traction of the winch to transport materials to the unloading site; the two sides of the frame 1 are also provided with connectors (not shown in the figure), and a plurality of hopper-type mine cars 100 can be connected with each other through the connectors, so that the winch can simultaneously pull a plurality of hopper-type mine cars 100.
[0032] As shown in Figure 1 andFigure 2 As shown, the two support shafts 21 are fixedly connected to the skip 2, the axes of the support shafts 21 are consistent with the running direction of the skip car 100, the two support shafts 21 are coaxially arranged and oppositely arranged along the rotation axis of the skip 2 on the two sides of the skip 2; the two bearing seats are boltedly connected to the frame 1, and the two support shafts 21 are respectively arranged in the two bearing seats, thereby realizing the stable connection between the skip 2 and the frame 1.
[0033] The turning assembly 3 is arranged on the side of the bearing seat away from the skip 2, the worm wheel 31 is sleeved on the support shaft 21, the worm 32 is engaged with the worm wheel 31, and the two ends of the worm 32 are rotatably supported on the frame 1 through the bearing seat; thus, the operator can drive the worm 32 to rotate to drive the skip 2 to turn over, so that the skip 2 has a loading state and an unloading state.
[0034] In the loading state, the opening of the skip 2 faces upward, and the material can fall into the skip 2; in the unloading state, the opening of the skip 2 is inclined downward, and the material in the skip 2 can be unloaded at the unloading site.
[0035] In some embodiments, the skip car 100 further comprises a first shell 33, the first shell 33 is connected with the frame 1, and the first shell 33 covers the turning assembly 3.
[0036] Because the coal mine environment is relatively complex, the first shell 33 is arranged to protect the worm 32 and the worm wheel 31, prevent impurities such as dust particles in the external environment from entering the meshing position of the worm 32 and the worm wheel 31, and cause the meshing of the worm 32 and the worm wheel 31 to jam, thereby prolonging the service life of the worm 32 and the worm wheel 31.
[0037] In some embodiments, as shown, Figure 1 The number of the turning assemblies 3 is multiple, at least one turning assembly 3 is a first turning assembly, at least one turning assembly 3 is a second turning assembly, and the first turning assembly and the second turning assembly are oppositely arranged on the two sides of the skip 2 along the rotation axis of the skip 2 relative to the frame 1.
[0038] Through the above arrangement, the two sides of the skip 2 are connected with the frame 1, so that the rotation connection between the skip 2 and the frame 1 is more stable; at the same time, two operators can simultaneously drive the worms 32 of the two turning assemblies 3 to rotate on the two sides of the skip 2, exert a turning force on the two sides of the skip 2, so that the skip 2 is balanced in force, thereby further improving the unloading stability of the skip 2.
[0039] In some embodiments, the skip car 100 further comprises a transmission assembly 4, the worm 32 of the first turning assembly and the worm 32 of the second turning assembly are drivingly connected through the transmission assembly 4.
[0040] Through the above arrangement, the first and second turnover assemblies are in transmission connection, and an operator only needs to operate one of the turnover assemblies 3 to drive the two turnover assemblies 3 to act synchronously, so that the turnover operation of the dump body 2 can be realized without two operators, thereby improving the operation convenience of the dump truck 100.
[0041] In some embodiments, as shown in Figure 1 the transmission assembly 4 includes a transmission shaft 41 and two bevel gear sets 42, the transmission shaft 41 is rotatably connected with the vehicle frame 1, and the two bevel gear sets 42 are respectively arranged at two ends of the transmission shaft 41, and the two ends of the transmission shaft 41 are connected to the worm 32 of the first and second turnover assemblies through the two bevel gear sets 42.
[0042] The power steering can be realized through the bevel gear set 42, so that the transmission connection of the first and second turnover assemblies is realized.
[0043] In some embodiments, the transmission shaft 41 is arranged at the lower side of the dump body 2.
[0044] By arranging the transmission assembly 4 at the lower side of the dump body 2, sufficient turnover space can be left for the dump body 2, so that the dump body 2 can be turned to both sides of the track.
[0045] In some embodiments, as shown in Figure 2 the bevel gear set 42 includes a first bevel gear 421 and a second bevel gear 422 that are in mesh with each other, the first bevel gear 421 is connected with the transmission shaft 41, and the second bevel gear 422 is connected with the worm 32.
[0046] The operator applies a force to the transmission shaft 41, which can drive the two first bevel gears 421 at both ends of the transmission shaft 41 to rotate simultaneously, and then drive the second bevel gear 422, the worm 32 and the worm gear 31 to rotate in sequence, so that the first and second turnover assemblies act synchronously, thereby realizing the unloading turnover of the dump body 2.
[0047] As an example, as shown in Figure 2 the worm 32 extends vertically downward and penetrates through the first housing 33, the worm 32 is connected with the second bevel gear 422 through a shaft body 34, and the shaft body 34 is rotatably connected with the vehicle frame 1 through a support, which can improve the stability of the shaft body 34.
[0048] The transmission shaft 41 is parallel to the support shaft 21, and the transmission shaft 41 is rotatably connected with the support shaft 21 through a bearing seat, the two first bevel gears 421 are sleeved at both ends of the transmission shaft 41, and the two first bevel gears 421 can be driven to rotate synchronously through the transmission shaft 41.
[0049] In some embodiments, as shown in Figure 1 and Figure 2As shown, the dump car 100 further comprises a second shell 43, the second shell 43 is connected with the frame 1, and the second shell 43 covers the bevel gear set 42.
[0050] The second shell 43 covers the bevel gear set 42, which can protect the first bevel gear 421 and the second bevel gear 422, prevent impurity particles in the external environment from entering the meshing position of the first bevel gear 421 and the second bevel gear 422, thereby improving the service life of the bevel gear set 42.
[0051] In some embodiments, as shown in Figure 2 As shown, the pitch circle diameter of the first bevel gear 421 is smaller than the pitch circle diameter of the second bevel gear 422.
[0052] Through the above setting, the rotating speed of the second bevel gear 422 is smaller than the rotating speed of the first bevel gear 421, which can further decelerate the dump 2, thereby further improving the stability of the dump 2 turning over, preventing the dump 2 from suddenly dumping and generating a larger impact during the unloading process, and improving the unloading safety.
[0053] In some embodiments, the dump car 100 further comprises a power member 5, the power member 5 is connected with the frame 1, and the output end of the power member 5 is connected with the transmission shaft 41.
[0054] The power member 5 can drive the transmission shaft 41 to rotate automatically, thereby realizing the automatic turning over of the dump 2, and saving more manpower.
[0055] As an example, as shown in Figure 1 and Figure 2 The power member 5 is a motor, the motor is connected with the second shell 43 through bolts, the output shaft of the power member 5 is connected with the transmission shaft 41, and the power member 5 can drive the transmission shaft 41 to rotate.
[0056] Of course, in other embodiments, the power member 5 can also be replaced by a hand wheel, and the operator can more flexibly control the turning speed of the dump 2 through the hand wheel.
[0057] In some embodiments, as shown in Figure 1 and Figure 3 The frame 1 is provided with a first clamping structure, and the dump 2 is provided with a second clamping structure, the first clamping structure can be clamped and matched with the second clamping structure, so as to make the dump 2 keep the loading state.
[0058] The buckle assembly 6 can make the dump 2 keep in the loading state, thereby preventing the dump 2 from dumping during transportation, and keeping the stability of the dump 2.
[0059] As an example, as shown in Figure 1 and Figure 2As shown, both sides of the skip 2 are provided with the buckle assembly 6, which is arranged on the upper side of the frame 1, and the buckle assembly 6 comprises a first channel frame 61, a clamping plate 62 and a second channel frame 63, and the first channel frame 61 and the second channel frame 63 are both made of two channel steel pieces; the first channel frame 61 is welded and fixed with the frame 1, the two channel steel pieces of the first channel frame 61 form a mounting groove, and the clamping plate 62 is rotatably arranged in the mounting groove; the second channel frame 63 is welded and fixed with the outer side wall of the skip 2, and the two channel steel pieces of the second channel frame 63 form the clamping groove 631.
[0060] After the unloading is completed, the skip 2 is reset to the loading state, then the clamping plate 62 is rotated to make the clamping plate 62 and the clamping groove 631 in clamping cooperation, so that the skip 2 can be kept in the loading state.
[0061] In addition, a torsional spring can be arranged on the rotating shaft of the clamping plate 62, the torsional spring applies a torsional force to the clamping plate 62, so that the clamping plate 62 has a tendency to be in clamping cooperation with the clamping groove 631, thereby further increasing the stability of the skip 2 during transportation.
[0062] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0063] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0064] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication or interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0065] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or it only means that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or it only means that the horizontal height of the first feature is less than that of the second feature.
[0066] In the present application, the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present application and the features of different embodiments or examples without contradiction.
[0067] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application. Those skilled in the art can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A gondola car (100) characterized by, The utility model relates to a dump truck, including frame (1), dump body (2) and turnover assembly (3), dump body (2) rotatably with frame (1) is connected, turnover assembly (3) includes intermeshing worm wheel (31) and worm (32), worm wheel (31) is connected with dump body (2), worm (32) rotatably with frame (1) is connected.
2. The gondola car (100) of claim 1, wherein, The number of turnover assemblies (3) is multiple, at least one turnover assembly (3) is a first turnover assembly, at least one turnover assembly (3) is a second turnover assembly, the first turnover assembly and the second turnover assembly are oppositely arranged on both sides of the dump body (2) along the rotation axis of the dump body (2) relative to the frame (1).
3. The gondola car (100) of claim 2, wherein, Further comprising a transmission assembly (4), the worm (32) of the first turnover assembly and the worm (32) of the second turnover assembly are drivingly connected through the transmission assembly (4).
4. The gondola car (100) of claim 3, wherein, The transmission assembly (4) comprises a transmission shaft (41) and two bevel gear sets (42), the transmission shaft (41) is rotatably connected with the frame (1), two bevel gear sets (42) are respectively arranged at both ends of the transmission shaft (41), and both ends of the transmission shaft (41) are respectively connected to the worm (32) of the first turnover assembly and the second turnover assembly through the two bevel gear sets (42).
5. The gondola car (100) of claim 4, wherein, The transmission shaft (41) is arranged on the lower side of the dump body (2).
6. The gondola car (100) of claim 4, wherein, The bevel gear set (42) comprises a first bevel gear (421) and a second bevel gear (422) intermeshing, the first bevel gear (421) is connected with the transmission shaft (41), and the second bevel gear (422) is connected with the worm (32).
7. The gondola car (100) of claim 6, characterized in that, The pitch circle diameter of the first bevel gear (421) is smaller than that of the second bevel gear (422).
8. The gondola-type mine car (100) of claim 4, characterized in that, Further comprising a housing connected with the frame (1), the housing covers the turnover assembly (3); and / or The housing covers the bevel gear set (42).
9. The gondola-type mine car (100) of claim 4, wherein, Further comprising a power member (5) connected with the frame (1), and an output end of the power member (5) is connected with the transmission shaft (41).
10. The gondola car (100) according to any one of claims 1-9, characterized in that, The dump body (2) has a loading state and an unloading state; a first clamping structure is arranged on the frame (1), a second clamping structure is arranged on the dump body (2), the first clamping structure can be clamped and matched with the second clamping structure, so that the dump body (2) maintains the loading state.
Citation Information
Patent Citations
Detachable tipping bucket
CN204775364U
Tilting cart
CN209274622U
Tipping bucket type mine car
CN212605109U