Alkali deposition prevention automatic packaging machine capable of controlling discharging amount

By installing a valve plate with controllable feed rate and a cleaning device in the packaging machine, the problem of alkali buildup caused by caustic soda adhesion is solved, achieving the effects of preventing corrosion and extending equipment life.

CN223658447UActive Publication Date: 2025-12-12CHONGQING BOZHANG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423281106.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-12
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Caustic soda flakes can adhere to the inner wall of a packaging machine, causing alkali buildup that corrodes the machine and reduces its lifespan.

Method used

An automatic packaging machine for preventing alkali buildup uses a controllable feed rate. It prevents alkali flakes from accumulating by installing an adjustable valve plate and cylinder drive in the feed box, and uses an elastic plate and rollers to seal the discharge port. Combined with a cleaning device, it prevents alkali flakes from adhering and corroding.

Benefits of technology

It effectively prevents alkali buildup on packaging machines, extends equipment lifespan, and ensures normal equipment operation and effective cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic packaging, and discloses an anti-alkali-caking automatic packaging machine capable of controlling the discharging amount, which comprises a discharging box, a feeding hole is formed in the side part of the discharging box, a discharging hole is formed in the bottom of the discharging box, two groups of valve plates are arranged in the discharging box and are symmetrically distributed, and the two groups of valve plates are respectively positioned on two sides of the discharging hole; the upper ends of the valve plates are rotating ends, the rotating ends are rotatably connected to the side wall of the discharging box, the lower ends of the valve plates are swing ends, the valve plates are connected with air cylinders, air cylinder seats of the air cylinders are rotatably arranged on the discharging box, and air cylinder rods of the air cylinders are rotatably connected to the swing ends of the valve plates; and the swinging ends of the two groups of valve plates can abut against each other under the driving of the cylinder to seal the discharge hole. The packing machine can be prevented from alkali deposition, and the problem of corrosion to the packing machine is further avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic packaging technical field, concretely relates to controllable anti -alkali automatic packaging machine of unloading amount. BACKGROUND

[0002] Flake alkali is flaky alkali, and is widely used in multiple industries, for example, chemical industry, and often needs to be used in the production of various chemicals, such as soap, paper, textile treating agent, etc., and again, the production of many household and industrial cleaning agents also needs to use flake alkali.

[0003] In the production process of flake alkali, low-concentration dilute lye needs to be concentrated to form molten alkali, and then solidified to form solid alkali, and then the knife is used to cut the solid alkali into small pieces, and the produced flake alkali is sent into the automatic packaging machine for packaging, so as to facilitate the transportation and storage of flake alkali.

[0004] In the process of using the automatic packaging machine to package the flake alkali, part of the flake alkali often adheres to the inner wall of the packaging machine, thereby causing the packaging machine to be alkali, and however, due to the strong corrosiveness of the flake alkali, the packaging machine after alkali is easily corroded by the flake alkali and damaged, thereby affecting the service life of the packaging machine. UTILITY MODEL CONTENTS

[0005] The utility model intends to provide controllable anti -alkali automatic packaging machine of unloading amount, to prevent the packaging machine from alkali, and then avoid the problem of corrosion to the packaging machine.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme: controllable anti -alkali automatic packaging machine of unloading amount, including the unloading box, the unloading box side is equipped with the feed inlet, the bottom of unloading box is equipped with the discharge port, the unloading box is equipped with the valve plate, the valve plate is equipped with two groups of symmetrical distribution, two groups of valve plates are located on the both sides of discharge port respectively, the upper end of valve plate is rotating end, rotating end is rotatably connected on the side wall of unloading box, the lower end of valve plate is swing end, valve plate is connected with the pneumatic cylinder, the pneumatic cylinder seat of pneumatic cylinder is rotatably arranged on the unloading box, the pneumatic cylinder rod of pneumatic cylinder is rotatably connected on the swing end of valve plate;The swing end of two groups of valve plates can be closed to the discharge port under the driving of pneumatic cylinder.

[0007] The principle and advantages of the present scheme are: in the present scheme, the valve plate is arranged to rotate in the discharging box, and the valve plate is driven by the cylinder, so that the valve plate can rotate and adjust the alkali output of the discharge port. At the same time, the valve plate acts as a movable side wall of the discharging box. In this way, the inclination of the valve plate can be changed to guide the caustic soda, and the caustic soda is not easy to accumulate on the inclined valve plate to cause caustic soda. At the same time, when part of the caustic soda adheres to the valve plate, the valve plate can be repeatedly swung by the cylinder to shake off the caustic soda. If the caustic soda adheres to the front wall or rear wall of the discharging box, the repeatedly moving valve plate can also rub against the front wall or rear wall to scrape off the adhered caustic soda. In this way, the purpose of preventing the packaging machine from being blocked by caustic soda is better achieved, and the use of the packaging machine is ensured.

[0008] Preferably, as an improvement, a retractable elastic plate is connected between the swinging end of the valve plate and the inner wall of the discharging box. The elastic plate, the valve plate and the inner wall of the discharging box form a sealed space. The connection between the cylinder and the valve plate is located in the sealed space.

[0009] Through the above scheme, the elastic plate is retractable, so as not to hinder the swinging movement of the valve plate. The elastic plate is used to seal the connection between the cylinder and the valve plate, so as to prevent caustic soda from entering the position and causing the cylinder and the connection between the cylinder and the valve plate to be stuck or corroded. The normal operation of the equipment is ensured, and the service life of the equipment is guaranteed.

[0010] Preferably, as an improvement, the elastic plate is a rubber plate or a silica gel plate.

[0011] Through the above scheme, the rubber plate or the silica gel plate is used as the elastic plate, so that the elastic plate has good elastic deformation performance, thereby ensuring the normal movement of the valve plate while preventing caustic soda from entering the back side of the valve plate.

[0012] Preferably, as an improvement, a cylindrical roller is arranged in the middle of the discharge port. The roller is fixedly installed on the inner wall of the discharging box. The roller is arranged parallel to the lower end of the valve plate. The swinging ends of the two valve plates can be abutted against the outer wall of the roller under the driving of the cylinder.

[0013] Through the above scheme, the roller is used to abut against the swinging end of the valve plate. When the two valve plates swing and close the discharge port, the swinging end is abutted against the side of the roller. In this way, it is not easy to produce gaps between the two valve plates or between the valve plate and the roller, so as to achieve the effect of better closing the discharge port. Compared with the scheme in which the swinging ends of the two valve plates directly abut against each other to close the discharge port, the present scheme can effectively prevent the gaps between the swinging ends of the two valve plates from leaking. At the same time, since the outer periphery of the roller is arc-shaped, the top of the roller is in an upwardly arched state, so that it is not easy for caustic soda to accumulate and remain on the roller.

[0014] Preferably, as an improvement, the top of the feeding box is provided with a cleaning device, the cleaning device comprising a cleaning pipe and a spray pipe, the cleaning pipe having one end located outside the feeding box and the other end penetrating into the feeding box, the cleaning pipe being fixedly connected with the feeding box; the spray pipe being located in the feeding box and fixedly connected with the cleaning pipe.

[0015] Through the above scheme, the cleaning device is used for cleaning the packaging machine, which can further prevent the attached and residual tablet alkali from causing corrosion of the packaging machine. The cleaning pipe is used for connecting with a cleaning liquid source to send the cleaning liquid into the feeding box, and the spray pipe is used for connecting with the cleaning pipe and spraying the cleaning liquid sent by the cleaning pipe into the feeding box to achieve the purpose of cleaning the packaging machine.

[0016] Preferably, as an improvement, the spray pipe and the cleaning pipe are threadedly connected.

[0017] Through the above scheme, the spray pipe and the cleaning pipe are threadedly connected, which is more convenient for the maintenance of the cleaning device.

[0018] Preferably, as an improvement, the spray pipe has a connecting pipe fixedly connected with the cleaning pipe and a spray pipe head fixedly connected on the connecting pipe, and the spray pipe head is in the shape of a fan.

[0019] Through the above scheme, the spray pipe head is designed in the shape of a fan, so that the cleaning liquid can be sprayed in the shape of a fan when the spray pipe head sprays, thereby making the angle and range of spraying larger and being more conducive to fully cleaning the packaging machine.

[0020] Preferably, as an improvement, the spray pipe has a connecting pipe fixedly connected with the cleaning pipe and a flow guide fixedly connected on the connecting pipe, the flow guide has a connecting part in the shape of a cylinder and a flow guiding part in the shape of a cone, the connecting part is located in the connecting pipe and fixedly connected with the inner wall of the connecting pipe, the flow guiding part is located outside the connecting pipe and fixedly connected with the connecting part; the pipe opening of the connecting pipe away from the cleaning pipe is located above the flow guiding part.

[0021] Through the above scheme, the flow guide is used for guiding the cleaning liquid, when the cleaning liquid enters the connecting pipe from the cleaning pipe, it flows along the flow guide from the pipe opening of the connecting pipe, and is sprayed in a ring shape on the front and rear side walls and the two valve plates of the feeding box under the flow guiding action of the flow guiding part, so that the packaging machine can be more comprehensively and fully cleaned by spraying water from multiple angles, and the effect of preventing the packaging machine from being attached with alkali is better.

[0022] Preferably, as an improvement, a positioning plate is fixedly arranged in the connecting pipe, the connecting part penetrates through the positioning plate and is fixedly connected with the positioning plate, and a plurality of through holes are further arranged on the positioning plate, the through holes communicating the two sides of the positioning plate.

[0023] The positioning plate is used for mounting and fixing the connecting part and the flow guiding part, the through hole on the positioning plate is used for the flow of the cleaning liquid in the connecting pipe, and the cleaning liquid can be normally sprayed to clean the packaging machine.

[0024] Preferably, as an improvement, the connecting part is threadedly connected with the positioning plate.

[0025] Through the above scheme, by rotating the connecting part, the position of the connecting part fixed on the positioning plate can be changed, thereby adjusting the distance between the flow guiding part and the pipe opening of the connecting pipe, so as to change the spraying angle and range of the cleaning liquid. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 Fig. 1 is a structural schematic view of the embodiment 1 of the present application.

[0027] Figure 2 Fig. 2 is a structural schematic view of the cleaning device in the embodiment 2 of the present application.

[0028] Figure 3 Fig. 3 is a structural schematic view of the embodiment 3 of the present application.

[0029] Figure 4 Fig. 4 is a structural schematic view of the cleaning device in the embodiment 3 of the present application. DETAILED DESCRIPTION

[0030] The present application will be further described in detail through specific embodiments, but the embodiments of the present application are not limited to this. If not specifically indicated, the technical means used in the following embodiments are conventional means known by those skilled in the art; the experimental methods used are conventional methods; the materials, reagents and the like used can be obtained from commercial channels.

[0031] The reference signs in the drawings of the specification include: blanking box 1, feeding port 2, discharging port 3, valve plate 4, rotating end 5, swinging end 6, air cylinder 7, elastic plate 8, roller 9, cleaning pipe 10, connecting pipe 11, spray pipe head 12, flow guiding body 13, connecting part 14, flow guiding part 15, positioning plate 16, through hole 17.

[0032] Embodiment 1

[0033] The automatic packaging machine capable of preventing alkali from being deposited and controlling the blanking amount in the embodiment has the structure as shown in Figure 1As shown, including the blanking box 1, blanking box 1 side is provided with a feed inlet 2, the bottom of blanking box 1 is provided with a discharge port 3, blanking box 1 is provided with valve plate 4, valve plate 4 is provided with two groups of symmetrical distribution, two groups of valve plate 4 are respectively located on both sides of the discharge port 3, the upper end of valve plate 4 is rotating end 5, rotating end 5 is rotatably connected to the inner side wall of blanking box 1 through hole shaft cooperation, the lower end of valve plate 4 is swing end 6, valve plate 4 is connected with cylinder 7, the cylinder seat of cylinder 7 is rotatably arranged on the outer wall of blanking box 1 through a rotating shaft, the cylinder rod of cylinder 7 extends into blanking box 1 and is rotatably connected to the back of swing end 6 of valve plate 4 through a rotating shaft; the swing end 6 of the two groups of valve plate 4 can be driven by the cylinder 7 to abut and close the discharge port 3.

[0034] The swing end 6 of the valve plate 4 and the inner wall of the blanking box 1 are fixedly connected with the retractable elastic plate 8, the elastic plate 8, the valve plate 4 and the inner wall of the blanking box 1 form a triangular sealing space, and the connection between the cylinder 7 and the valve plate 4 is located in the sealing space. The elastic plate 8 in the embodiment is a rubber plate, and in actual application, a plate body made of a material with good elastic deformation performance, such as silica gel plate, can also be selected.

[0035] The middle of the discharge port 3 is provided with a cylindrical roller 9, the roller 9 is fixedly installed on the inner wall of the blanking box 1 by bolts and nuts or welding, the roller 9 is parallel to the lower end of the valve plate 4, and the swing end 6 of the two valve plates 4 can abut on the circumferential outer wall of the roller 9 under the drive of the cylinder 7.

[0036] In actual application, flake caustic enters blanking box 1 through feed inlet 2 and moves along the inclined valve plate 4 to discharge port 3, and finally is discharged through discharge port 3 and enters the packaging bag, when it is necessary to adjust the opening degree of discharge port 3, the cylinder rod of cylinder 7 is extended and pushes valve plate 4 to rotate, the swing end 6 of the two valve plates 4 swings and moves and approaches, if it is desired to close discharge port 3, the cylinder 7 drives valve plate 4 to swing until the two valve plates 4 abut on the circumferential side surface of roller 9, the roller 9 abuts on the swing end 6 of valve plate 4 and closes discharge port 3 to prevent leakage. In actual application, an elastic layer can be provided on the outer periphery of the roller 9, the elastic layer can be made of silica gel or rubber, so that when the roller 9 abuts on the swing end 6 of the valve plate 4, the sealing of the contact part between them can be realized through the deformation performance of the elastic layer, so as to enhance the effect of preventing leakage. The inclined valve plate 4 is not easy to cause flake caustic to adhere and remain.

[0037] When a small amount of flake caustic adheres and remains on the front and rear side walls of valve plate 4 or blanking box 1, the valve plate 4 is driven to swing by cylinder 7 reciprocating, which can form a shaking effect on flake caustic, so as to shake off the adhered flake caustic, at the same time, the valve plate 4 reciprocates and rubs the front and rear side walls of blanking box 1, which can scrape off the flake caustic adhered on the front and rear side walls, effectively avoiding the situation that the packaging machine is blocked by caustic.

[0038] Embodiment 2

[0039] The embodiment is based on the implementation of embodiment 1, and as shown in Figure 2 The cleaning device is arranged on the top of the discharging box 1 and includes a cleaning pipe 10 and a spray pipe. One end of the cleaning pipe 10 is located outside the discharging box 1, and the other end penetrates into the discharging box 1. The cleaning pipe 10 is fixedly connected with the discharging box 1. The spray pipe is located in the discharging box 1 and is fixedly connected with the cleaning pipe 10 through screw threads. Meanwhile, the spray pipe in the embodiment has a connecting pipe 11 fixedly connected with the cleaning pipe 10 through screw threads and a spray pipe head 12 fixedly connected with the connecting pipe 11 through screw threads or welding. The spray pipe head 12 is in the shape of a fan.

[0040] In the embodiment, when the caustic soda attached to the front and rear sidewalls of the discharging box 1 and the valve plate 4 cannot be discharged, the packaging machine can be cleaned through the cleaning device to avoid corrosion of the packaging machine caused by continuous residual caustic soda in the packaging machine. During cleaning, a cleaning liquid source is connected to the cleaning pipe 10. The cleaning liquid enters the connecting pipe 11 through the cleaning pipe 10 and is sprayed in the discharging box 1 by the spray pipe head 12. Compared with direct cleaning by a straight pipe, the cleaning liquid is sprayed out in the shape of a fan by the fan-shaped spray pipe head 12 in the embodiment, which makes the angle and range of spray cleaning larger and the cleaning effect better.

[0041] Embodiment 3

[0042] The difference between the embodiment and embodiment 2 is only in the specific structure of the spray pipe. As shown in Figure 3 and Figure 4 The spray pipe in the embodiment has a connecting pipe 11 fixedly connected with the cleaning pipe 10 through screw threads and a flow guide 13 fixedly connected with the connecting pipe 11. As shown in Figure 4 The flow guide 13 has a connecting part 14 in the shape of a cylinder and a flow guide part 15 in the shape of a cone. The connecting part 14 is located in the connecting pipe 11 and is fixedly connected with the inner wall of the connecting pipe 11. The fixed connection between the connecting part 14 and the connecting pipe 11 is specifically as follows: a positioning plate 16 is fixedly arranged in the connecting pipe 11 by welding or clamping. The connecting part 14 penetrates through the positioning plate 16 and is fixedly connected with the positioning plate 16 through screw threads. The positioning plate 16 is further provided with a plurality of through holes 17, which communicate the upper and lower sides of the positioning plate 16. The flow guide part 15 is in the shape of a cone with the upper part smaller than the lower part. The flow guide part 15 is located outside the connecting pipe 11 and is fixedly connected with the connecting part 14 or integrally formed with the connecting part 14. The pipe opening of the connecting pipe 11 away from the cleaning pipe 10 (i.e., the lower end pipe opening shown in Figure 4 ).

[0043] The difference between the embodiment and embodiment 2 is only in the process of spray cleaning. The process of the embodiment in the specific implementation is as follows:

[0044] The cleaning liquid flows along the connecting pipe 11 and flows out through the pipe opening (i.e. the lower end pipe opening shown in the figure) of the connecting pipe 11 away from the cleaning pipe 10. Since the flow guide part 15 is conical, the flow guide part 15 guides the flow of the cleaning liquid, so that the cleaning liquid is sprayed in a ring shape to all directions and sprayed into the hopper 1. In this way, the front and rear sidewalls of the hopper 1 and the two valve plates 4 can be cleaned at the same time, and the cleaning is more complete and comprehensive. It can be understood that, in order to ensure the cleaning effect, the diameter of the pipe opening (i.e. the lower end pipe opening shown in the figure) of the connecting pipe 11 away from the cleaning pipe 10 is smaller than the diameter of the bottom end of the flow guide part 15, so that the cleaning liquid flowing out of the connecting pipe 11 can flow to the upper surface of the flow guide part 15 and be guided and changed in flow direction. Figure 4 Figure 4

[0045] The above is only an embodiment of the present application, and the specific technical solutions and / or common knowledge of the scheme are not described in detail. It should be noted that, for those skilled in the art, without departing from the technical solutions of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application. The protection scope of the present application should be subject to the content of the claims, and the specific implementation mode and the like in the specification can be used to explain the content of the claims.​​

Claims

1. An automatic packaging machine for preventing alkali caking with controllable feeding, comprising a feeding box, an inlet on the side of the feeding box, an outlet at the bottom of the feeding box, and a valve plate inside the feeding box, characterized in that: The valve plate has two symmetrically distributed sets, which are located on both sides of the discharge port. The upper end of the valve plate is a rotating end, which is rotatably connected to the side wall of the feeding box. The lower end of the valve plate is a swing end. Each valve plate is connected to a cylinder. The cylinder seat of the cylinder is rotatably set on the feeding box, and the cylinder rod of the cylinder is rotatably connected to the swing end of the valve plate. The swing ends of the two sets of valve plates can abut against each other under the drive of the cylinder to close the discharge port.

2. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 1, characterized in that: A retractable elastic plate is connected between the swing end of the valve plate and the inner wall of the feeding box. The elastic plate, the valve plate, and the inner wall of the feeding box enclose a sealed space, and the connection between the cylinder and the valve plate is located within the sealed space.

3. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 2, characterized in that: The elastic plate is a rubber plate or a silicone plate.

4. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 3, characterized in that: A cylindrical roller is provided in the middle of the discharge port. The roller is fixedly installed on the inner wall of the feeding box. The roller is set parallel to the lower end of the valve plate. The swing ends of the two valve plates can be driven by the cylinder to abut against the outer circumference of the roller.

5. The automatic packaging machine for preventing alkali caking with controllable feed rate according to any one of claims 1-4, characterized in that: The top of the feeding box is equipped with a cleaning device, which includes a cleaning pipe and a spray pipe. One end of the cleaning pipe is located outside the feeding box and the other end is inserted into the feeding box. The cleaning pipe is fixedly connected to the feeding box. The spray pipe is located inside the feeding box and is fixedly connected to the cleaning pipe.

6. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 5, characterized in that: The spray pipe and the cleaning pipe are threaded together.

7. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 6, characterized in that: The spray pipe has a connecting pipe fixedly connected to the cleaning pipe and a spray pipe head fixedly connected to the connecting pipe. The spray pipe head is fan-shaped.

8. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 6, characterized in that: The spray pipe has a connecting pipe fixedly connected to the cleaning pipe and a guide fluid fixedly connected to the connecting pipe. The guide fluid has a cylindrical connecting part and a conical guiding part. The connecting part is located inside the connecting pipe and is fixedly connected to the inner wall of the connecting pipe, and the guiding part is located outside the connecting pipe and is fixedly connected to the connecting part. The opening of the connecting pipe away from the cleaning pipe is located above the guiding part.

9. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 8, characterized in that: A positioning plate is fixed inside the connecting pipe. The connecting part passes through the positioning plate and is fixedly connected to the positioning plate. The positioning plate is also provided with multiple through holes, which connect the two sides of the positioning plate.

10. The automatic packaging machine for preventing alkali caking with controllable feed rate according to claim 9, characterized in that: The connecting part is threadedly connected to the positioning plate.