Multifunctional filling machine for automatically filling bottle beautifying agent
By using cylinder-driven clamping and protective components, the problem of time-consuming and inefficient manual positioning in automatic bottle filling machines is solved, achieving automatic container clamping and improved filling accuracy, ensuring equipment stability and product quality.
Patent Information
- Application Number
- CN202520215003.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-11
AI Technical Summary
Existing automatic bottle filling machines require manual positioning and clamping before filling, which is labor-intensive and makes it difficult to guarantee positional accuracy, resulting in inconsistent filling volumes and affecting the quality of the finished product.
The clamping assembly is driven by a cylinder. The rack and pinion meshes with a gear to drive the winding rod to rotate, and the rope slider slides to achieve automatic clamping and fixing of the container. It is also equipped with a protective component to protect the control system and prevent misoperation and external influences.
It enables automatic and efficient clamping and fixing of bottle-filling containers, improving filling accuracy and finished product quality, while protecting the control system from damage and enhancing equipment stability.
Smart Images
Figure CN223658545U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of filling machine especially relates to a multifunctional filling machine for automatic filling of bottle beautifying agent. BACKGROUND
[0002] Bottle beautifying agent is mainly applied to beer industry and food and beverage industry, and is used for treating and beautifying recycled bottles, and basically can achieve the effect of new bottle packaging, and the old bottles treated by bottle beautifying agent are as bright as new, and meanwhile, the trademarks on the bottles are not polluted, and the bottle beautifying agent can be applied to various bottle types and production lines.
[0003] In the prior art, the multifunctional filling machine for automatic filling of bottle beautifying agent often relies on manual positioning and clamping of the bottle beautifying agent container before filling, which not only consumes a large amount of manpower and time and has extremely low efficiency, but also is difficult to ensure the consistency of the position accuracy of each fixation, resulting in the frequent occurrence of excessive or insufficient filling amount, and thus seriously affecting the quality of finished products.
[0004] In view of the above problems, the multifunctional filling machine for automatic filling of bottle beautifying agent is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a multifunctional filling machine for automatic filling of bottle beautifying agent, which aims to improve the problem that the multifunctional filling machine for automatic filling of bottle beautifying agent in the prior art often relies on manual positioning and clamping of the bottle beautifying agent container before filling, which not only consumes a large amount of manpower and time and has extremely low efficiency, but also is difficult to ensure the consistency of the position accuracy of each fixation, resulting in the frequent occurrence of excessive or insufficient filling amount, and thus seriously affecting the quality of finished products.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a multifunctional filling machine for automatic filling of bottle beautifying agent, comprising a control cabinet, a control system is installed on the top right side of the control cabinet, a protection assembly is arranged outside the control system, a conveyor is arranged on the top middle side of the control cabinet, a U-shaped frame is fixedly connected to the top middle side of the conveyor, a filling machine is installed on the top of the control cabinet, a filling flexible hose is arranged outside the filling machine, a clamping assembly is arranged in the U-shaped frame;
[0007] The clamping assembly comprises a cylinder, a plurality of fixed blocks and a compression block, the compression block is fixedly connected outside the inner wall of the U-shaped frame, the fixed block is fixedly connected outside the inner wall of the U-shaped frame, the cylinder is fixedly connected at the top of the inner wall of the U-shaped frame, the cylinder output end is fixedly connected with a filling head, the filling head is fixedly connected with two connecting rods outside, the connecting rod is fixedly connected with a gear outside, two fixed blocks are rotatably connected with a winding rod, the winding rod is fixedly connected with a gear outside the middle, the gear is meshed with the gear, the winding rod is fixedly connected with two winding wheels outside, the winding wheel is sleeved with a pull rope outside, one end of the pull rope is fixedly connected with the winding wheel outside, the other end of the pull rope is fixedly connected with a sliding block, the sliding block is fixedly connected with a spring outside, and the sliding block is rotatably connected with a rotating rod.
[0008] As a further description of the above technical scheme:
[0009] The protection assembly comprises a sleeve ring, the sleeve ring is fixedly connected at the top of the control system, the sleeve ring is fixedly connected with a hook on the left and right sides, the sleeve ring is fixedly connected with a connecting ring outside, the connecting ring is rotatably connected with a rotating rod inside, the rotating rod is fixedly connected with a protective cover outside, the protective cover is fixedly connected with a force spring outside, and the force spring is fixedly connected with a thin shell outside.
[0010] As a further description of the above technical scheme:
[0011] The rotating rod is rotatably connected with a clamping plate at one end away from the sliding block.
[0012] As a further description of the above technical scheme:
[0013] The spring is fixedly connected outside the compression block at one end away from the sliding block, and the spring is in a compressed state.
[0014] As a further description of the above technical scheme:
[0015] The sliding block is slidably connected outside the U-shaped frame, and the U-shaped frame is rotatably connected with a plurality of guide wheels outside.
[0016] As a further description of the above technical scheme:
[0017] The hook and the protective cover are engaged, and the connecting ring is rotatably connected inside the thin shell.
[0018] As a further description of the above technical scheme:
[0019] The thin shell is fixedly connected outside the top of the control cabinet.
[0020] As a further description of the above technical scheme:
[0021] The filling telescopic hose is fixedly connected to the outside of the filling head at one end away from the filling machine.
[0022] The utility model has the advantages of the following:
[0023] 1. In the utility model, the output end of the starting cylinder pushes down the filling head, drives the connecting rod and the rack to move synchronously, the rack meshes with the gear, the gear drives the winding rod and the winding wheel to rotate, and the pull rope is released. Guided by the guide wheel, the sliding block slides in the U-shaped frame under the push of the spring, drives the clamping plate to move, realizes automatic and efficient clamping and fixing of the bottle container before filling, ensures the stability of the container during the filling process, and greatly improves the precision of filling and the quality of finished products.
[0024] 2. In the utility model, the protective cover in the protection assembly is opened, the elastic force of the force spring is overcome when the protective cover is opened, the protective cover rotates around the rotating rod, and the clamping state with the clamping hook is separated, so that the control system on the top right side of the control cabinet can be operated and controlled, and preparation work such as parameter setting is completed. After that, the protective cover is automatically reset under the action of the force spring, which realizes the prevention of the control system from being affected by dust, water vapor and other external factors when not operating, avoids misoperation and the like, and improves the stability and reliability of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a perspective view of the multifunctional filling machine for automatic filling of the bottle container according to the utility model;
[0026] Figure 2 It is a structure schematic view of the winding wheel of the multifunctional filling machine for automatic filling of the bottle container according to the utility model;
[0027] Figure 3 It is a structure schematic view of the filling head of the multifunctional filling machine for automatic filling of the bottle container according to the utility model;
[0028] Figure 4 It is Figure 3 the enlarged view of A in FIG. 1;
[0029] Figure 5 It is Figure 3 the enlarged view of B in FIG. 1;
[0030] Figure 6 It is Figure 3 the enlarged view of C in FIG. 1.
[0031] LEGEND:
[0032] 1, control cabinet; 2, control system; 3, collar; 4, hook; 5, protective cover; 6, connecting ring; 7, thin shell; 8, force spring; 9, conveyor; 10, U-shaped frame; 11, filling machine; 12, filling flexible hose; 13, filling head; 14, air cylinder; 15, connecting rod; 16, rack; 17, gear; 18, winding rod; 19, winding wheel; 20, fixed block; 21, pull rope; 22, guide wheel; 23, sliding block; 24, rotating rod; 25, spring; 26, compression block; 27, clamping plate; 28, rotating rod. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0034] Referring to Figure 1 - Figure 6 An embodiment provided by the utility model: a multifunctional filling machine for automatic filling of beauty bottles, comprising a control cabinet 1, a control system 2 is installed on the top right side of the control cabinet 1, a protection assembly is arranged on the outer side of the control system 2, a conveyor 9 is arranged on the top middle side of the control cabinet 1, a U-shaped frame 10 is fixedly connected to the top middle side of the conveyor 9, a filling machine 11 is installed on the top of the control cabinet 1, a filling flexible hose 12 is arranged on the outer side of the filling machine 11, and a clamping assembly is arranged in the U-shaped frame 10.
[0035] The clamping assembly comprises an air cylinder 14, a plurality of fixed blocks 20 and compression blocks 26, the compression blocks 26 are fixedly connected to the inner wall of the U-shaped frame 10 on the outer side, the fixed blocks 20 are fixedly connected to the inner wall of the U-shaped frame 10 on the outer side, the air cylinder 14 is fixedly connected to the inner wall of the U-shaped frame 10 on the top, the air cylinder 14 is fixedly connected to the output end of the filling head 13, two connecting rods 15 are fixedly connected to the outer side of the filling head 13, the connecting rods 15 are fixedly connected to the outer side of the rack 16, the winding rod 18 is rotatably connected between the two fixed blocks 20, the gear 17 is fixedly connected to the outer middle part of the winding rod 18, the gear 17 is rotatably connected between the rack 16, the two winding wheels 19 are fixedly connected to the outer side of the winding rod 18, the pull rope 21 is sleeved on the outer side of the winding wheel 19, one end of the pull rope 21 is fixedly connected to the outer side of the winding wheel 19, the other end of the pull rope 21 is fixedly connected to the sliding block 23, the spring 25 is fixedly connected to the outer side of the sliding block 23, and the rotating rod 24 is rotatably connected to the outer side of the sliding block 23.
[0036] Specifically, control cabinet 1 is used to carry and protect key components such as the control system 2, conveyor 9, and filling machine 11 of the filling machine, providing support and an integrated platform for the operation of the entire equipment. Control system 2 is used to control various operating parameters of the filling machine, achieving precise control of the filling process and ensuring stable operation of the equipment. The protective components are used to protect control system 2 from damage such as accidental touch or collision during daily operation, ensuring the accuracy of equipment control commands. Conveyor 9 is used to transport the bottles to be filled to the designated filling position, namely the U-shaped frame 10 on the top center side of conveyor 9. The U-shaped frame 10 is used to fix the clamping components and provide positioning space for the containers, ensuring that the containers are filled. During the filling process, the filling machine 11 is in a stable position, used to transport the bottle conditioner to the filling head 13 through the filling telescopic hose 12, realizing the filling operation of the bottle conditioner. The filling telescopic hose 12 is used to connect the filling machine 11 and the filling head 13, ensuring stable and smooth transmission of the bottle conditioner between the two. The cylinder 14 is used to push the filling head 13 down, providing power for the filling operation, and at the same time, its movement drives the relevant parts of the clamping assembly to move. The fixing block 20 is used to fix and support the winding rod 18, ensuring that the winding rod 18 can rotate stably. The compression block 26 is used to fix the spring 25, providing a support point for the spring 25 so that it can play a role in the movement of the clamping assembly. The filling head 13 is used to fill the bottle conditioner. The filling head 13 is the direct actuator for accurately filling the bottle into the container. The connecting rod 15 connects the filling head 13 and the rack 16, transmitting the motion of the filling head 13 to the rack 16, achieving linkage between the two. The rack 16 meshes with the gear 17, driving the gear 17 to rotate through its own linear motion, thus converting linear motion into rotational motion. The winding rod 18 rotates through the meshing of the gear 17 and the rack 16, driving the winding wheel 19 to rotate, thereby controlling the winding and unwinding of the pull rope 21. The gear 17 meshes with the rack 16, converting the linear motion of the rack 16 into the rotational motion of the winding rod 18. The winding wheel 19 is used to wind and unwind the pull rope 21. The position of the slider 23 is controlled by changing the length of the pull rope 21 by its own rotation. The pull rope 21 is used to connect the take-up wheel 19 and the slider 23, and transmit the rotational power of the take-up wheel 19 to make the slider 23 slide within the U-shaped frame 10. The slider 23 is used to slide within the U-shaped frame 10 under the pull of the pull rope 21 or the push of the spring 25, and then drive the clamping plate 27 to move through the rotating rod 24 to achieve the clamping of the container. The spring 25 is used to push the slider 23 to reset when the pull rope 21 is relaxed, and at the same time plays a role in buffering and adjusting the clamping force during the clamping process. The rotating rod 24 is used to convert the linear motion of the slider 23 into the clamping action of the clamping plate 27 to achieve stable clamping of the bottle container.
[0037] Reference Figure 1 - Figure 4The protection assembly comprises a collar 3 fixedly connected at the top of the control system 2, clamping hooks 4 fixedly connected at the left and right sides of the collar 3, a connecting ring 6 fixedly connected outside the collar 3, a rotating rod 28 rotatably connected inside the connecting ring 6, a protective cover 5 fixedly connected outside the rotating rod 28, a force spring 8 fixedly connected outside the protective cover 5, and a thin shell 7 fixedly connected outside the force spring 8.
[0038] Specifically, the collar 3 is used to be stably connected at the top of the control system 2, providing a mounting basis for other components of the protection assembly, and ensuring that the protection assembly is closely combined with the control system 2; the clamping hooks 4 are used to be clamped with the protective cover 5, and to fix the protective cover 5 in a closed state in a normal state, preventing foreign matters or accidental touching from affecting the control system 2; the connecting ring 6 is used to connect the collar 3 and the rotating rod 28, providing a rotating support point for the rotating rod 28, so that the protective cover 5 can be opened and closed around the rotating rod 28; the rotating rod 28 is used to connect the protective cover 5 and the connecting ring 6, realizing the rotation of the protective cover 5 around the rotating rod 28, so as to complete the opening and closing actions of the protective cover 5; the protective cover 5 is used to cover the control system 2 during a non-operation period, preventing the control system 2 from being damaged by collision, dust contamination, misoperation, etc., and ensuring the normal operation of the control system 2; the force spring 8 is used to provide a reverse force after the protective cover 5 is opened, so that the protective cover 5 can be automatically reset after the operator releases it, maintaining the protection state of the control system 2; and the thin shell 7 is used to wrap the force spring 8, protecting the force spring 8 from being damaged by external environmental factors, and ensuring that the force spring 8 normally plays the elastic reset function.
[0039] With reference to Figure 1 - Figure 6 The clamping plate 27 is rotatably connected at the end of the rotating rod 24 away from the sliding block 23, the spring 25 is fixedly connected at the outer side of the compression block 26 away from the sliding block 23, and the spring 25 is in a compressed state; the sliding block 23 is slidingly connected at the inner side of the U-shaped frame 10, the U-shaped frame 10 is rotatably connected with a plurality of guide wheels 22 at the outer side, the clamping hooks 4 are clamped with the protective cover 5, the connecting ring 6 is rotatably connected at the inner side of the thin shell 7, the thin shell 7 is fixedly connected at the top of the control cabinet 1, and the filling telescopic hose 12 is fixedly connected at the outer side of the filling head 13 away from the filling machine 11.
[0040] Specifically, the rotating rod 24 is used to connect the sliding block 23 and the clamping plate 27, and convert the sliding movement of the sliding block 23 into the rotating action of the clamping plate 27, so that the clamping plate 27 can realize the clamping operation of the cosmetic container. The spring 25 is used to play an elastic role in the sliding process of the sliding block 23, and is fixed at one end outside the compression block 26. When the compression block 26 is in a compressed state, it stores elastic potential energy. When the pulling force of the pull rope 21 decreases or disappears, the elastic potential energy is released to push the sliding block 23 to reset or assist the sliding of the sliding block 23, and at the same time, provide a certain buffer and adjustment force for the clamping action. The compression block 26 is used to fix one end of the spring 25 and provide stable support for the spring 25, so that the spring 25 can normally stretch and contract during work and assist in realizing the movement adjustment of the sliding block 23. The sliding block 23 is used to slide inside the U-shaped frame 10, and under the joint action of the pull rope 21 and the spring 25, drive the rotating rod 24 to move, and then affect the position of the clamping plate 27, realize the clamping action or release action of the cosmetic container. The U-shaped frame 10 is used to provide an internal space for the sliding of the sliding block 23, and at the same time, provide a mounting position for the entire clamping assembly, so that the components can normally cooperate to complete the clamping task. The guide wheel 22 outside the U-shaped frame 10 is used to guide the direction of the pull rope 21, so that the pull rope 21 can smoothly drive the sliding block 23 to move. The guide wheel 22 is used to be rotatably connected outside the U-shaped frame 10 to guide the movement track of the pull rope 21, reduce the friction force during the movement of the pull rope 21, ensure that the pull rope 21 drives the sliding block 23 to move more smoothly, and avoid the pull rope 21 from being jammed or deviated during the movement process. The clamping hook 4 is used to be clamped with the protective cover 5, so that the protective cover 5 is in a closed state, provides a locking function for the protective cover 5, prevents the protective cover 5 from being accidentally opened, and protects the control system 2 from external interference and misoperation. The connecting ring 6 is used to be externally rotatably connected with the thin shell 7, and at the same time, provides a rotating support for the rotating rod 28, so that the rotating rod 28 can stably rotate, and then ensure that the protective cover 5 can normally open and close around the rotating rod 28. The thin shell 7 is used to be fixedly connected outside the top of the control cabinet 1, and at the same time, provides a mounting basis for the connecting ring 6, the power spring 8 and other components, and protects the internal connecting structure and the power spring 8 from being damaged by the outside world. The filling telescopic hose 12 is used to connect the filling machine 11 and the filling head 13, so that the cosmetic can be transmitted from the filling machine 11 to the filling head 13. The telescopic function can adapt to the position change of the filling head 13 during the filling operation, and ensure the smoothness and stability of the cosmetic delivery. The filling head 13 is used to receive the cosmetic from the filling telescopic hose 12, and accurately fill the cosmetic into the cosmetic container, which is a key component for realizing the cosmetic filling operation.
[0041] Working principle: Before starting the filling machine, open the protective cover 5 in the protection assembly. When opening, overcome the elastic force of the power spring 8, so that the protective cover 5 rotates around the rotating rod 28 and is separated from the clamping hook 4. Thus, the control system 2 on the right side of the top of the control cabinet 1 can be operated, and the parameter setting and other preparation work can be completed. Then, the protective cover 5 is automatically reset under the action of the power spring 8 to prevent the control system 2 from being accidentally touched.
[0042] After preparation, the conveyor 9 is started, and the medicine bottle container to be filled is transported to the position of the U-shaped frame 10 in the middle of the top of the conveyor 9, at this time, the clamping assembly in the U-shaped frame 10 starts to work, the air cylinder 14 is started, the output end of the air cylinder 14 pushes the filling head 13 to descend, the connecting rod 15 outside the filling head 13 moves, the connecting rod 15 drives the rack 16 connected thereto to move synchronously, the rack 16 is engaged with the gear 17 in the middle of the winding rod 18, so that when the rack 16 moves, the gear 17 drives the winding rod 18 to rotate, the winding wheel 19 outside the winding rod 18 rotates synchronously, the winding rope 21 is unwound, the winding rope 21 is guided by the guide wheel 22 to move, so that the sliding block 23 slides in the U-shaped frame 10 under the pushing of the elastic force of the spring 25 in the compressed state, the sliding of the sliding block 23 drives the clamping plate 27 to move through the rotating rod 24, so as to clamp and fix the medicine bottle container in the U-shaped frame 10.
[0043] At the same time, the filling machine 11 at the top of the control cabinet 1 starts to work, the medicine bottle container is transported from the filling machine 11 to the filling head 13 through the filling flexible hose 12, the filling head 13 accurately fills the medicine bottle container after descending to the position and the container being clamped, and the whole automatic filling process is completed.
[0044] Finally, it should be noted that the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A multi-functional filling machine for automatic filling of bottle-making agents, comprising a control cabinet (1), characterized in that: The control cabinet (1) is equipped with a control system (2) on the top right side. The control system (2) is equipped with a protective component on the outside. The control cabinet (1) is equipped with a conveyor (9) on the top middle side. The conveyor (9) is fixedly connected to a U-shaped frame (10) on the top middle side. The control cabinet (1) is equipped with a filling machine (11) on the top. The filling machine (11) is equipped with a filling telescopic hose (12) on the outside. The U-shaped frame (10) is equipped with a clamping component inside. The clamping assembly includes a cylinder (14), multiple fixing blocks (20), and a compression block (26). The outer side of the compression block (26) is fixedly connected to the inner wall of the U-shaped frame (10). The outer side of the fixing blocks (20) is fixedly connected to the inner wall of the U-shaped frame (10). The top of the cylinder (14) is fixedly connected to the inner wall of the U-shaped frame (10). A filling head (13) is fixedly connected to the output end of the cylinder (14). Two connecting rods (15) are fixedly connected to the outer side of the filling head (13). A rack (16) is fixedly connected to the outer side of the connecting rods (15). The two fixing blocks (20) rotate between each other. A winding rod (18) is movably connected. A gear (17) is fixedly connected to the middle of the outer side of the winding rod (18). The gear (17) meshes with the rack (16). Two winding wheels (19) are fixedly connected to the outer side of the winding rod (18). A pull rope (21) is sleeved on the outer side of the winding wheel (19). One end of the pull rope (21) is fixedly connected to the outer side of the winding wheel (19). The other end of the pull rope (21) is fixedly connected to a slider (23). A spring (25) is fixedly connected to the outer side of the slider (23). A rotating rod (24) is rotatably connected to the outer side of the slider (23).
2. The multi-functional filling machine for automatic filling of bottle-filling agents according to claim 1, characterized in that: The protective assembly includes a collar (3), the bottom of which is fixedly connected to the top of the control system (2). Hooks (4) are fixedly connected to both sides of the collar (3). A connecting ring (6) is fixedly connected to the outside of the collar (3). A rotating rod (28) is rotatably connected inside the connecting ring (6). A protective cover (5) is fixedly connected to the outside of the rotating rod (28). A force spring (8) is fixedly connected to the outside of the protective cover (5). A thin shell (7) is fixedly connected to the outside of the force spring (8).
3. The multi-functional filling machine for automatic filling of bottle-filling agents according to claim 1, characterized in that: The end of the rotating rod (24) away from the slider (23) is rotatably connected to a clamp (27).
4. The multi-functional filling machine for automatic filling of bottle-filling agents according to claim 1, characterized in that: The end of the spring (25) away from the slider (23) is fixedly connected to the outside of the compression block (26), and the spring (25) is in a compressed state.
5. The multi-functional filling machine for automatic filling of bottle-filling agents according to claim 1, characterized in that: The slider (23) is slidably connected to the inside of the U-shaped frame (10) on the outside, and multiple guide wheels (22) are rotatably connected to the outside of the U-shaped frame (10).
6. The multi-functional filling machine for automatic filling of bottle-filling agents according to claim 2, characterized in that: The hook (4) and the protective cover (5) engage, and the connecting ring (6) is externally rotatably connected to the inside of the thin shell (7).
7. The multi-functional filling machine for automatic filling of bottle-filling agents according to claim 2, characterized in that: The outer side of the thin shell (7) is fixedly connected to the top of the control cabinet (1).
8. The multi-functional filling machine for automatic filling of bottle-filling agents according to claim 1, characterized in that: The end of the filling telescopic hose (12) away from the filling machine (11) is fixedly connected to the outside of the filling head (13).