Magnetic steel disordered feeding device

By designing a disordered magnet feeding device, sensors and pneumatic grippers are used to automatically identify and adjust the direction of the magnets, solving the problems of low efficiency and high cost caused by manual visual identification in the existing technology, and realizing automated feeding and direction adjustment.

CN223659128UActive Publication Date: 2025-12-12WUXI SAIJI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423084022.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-12
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The current manufacturing process of magnets requires manual visual identification of the processing direction, which leads to low work efficiency and increased labor costs.

Method used

Design a magnetic steel disordered feeding device that uses sensors and pneumatic grippers to automatically identify and adjust the direction of the magnetic steel to achieve automated feeding.

Benefits of technology

It enables automatic identification and adjustment of the magnet's orientation, reducing manual intervention, improving work efficiency, and lowering labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic steel disordered feeding device which comprises a box body, a stock bin is fixedly arranged on the upper surface of the box body, an up-and-down step type plate pushing machine is arranged on one side of the stock bin, a clamping plate is fixedly arranged on one side of the up-and-down step type plate pushing machine, a conveying belt is arranged in the clamping plate, a motor is arranged on one side of the clamping plate, and the conveying belt is arranged on the other side of the clamping plate. The output end of the motor is fixedly connected with a driving roller of the conveying belt, an inductor is arranged on the side, away from the up-and-down step type plate pushing machine, of the clamping plate, a working plate is arranged on the upper surface of the box body and located on one side of the up-and-down step type plate pushing machine, and a first lifting air cylinder guide rail is fixedly arranged on the working plate. Through the device, automatic feeding and magnetic steel direction distinguishing are achieved, manual direction distinguishing is not needed, manpower is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic steel feeding technology, specifically a magnetic steel disordered feeding device. Background Technology

[0002] Magnet steel generally refers to AlNiCo alloy. Magnet steel is made of several hard and strong metals, such as iron, aluminum, nickel, and cobalt. Sometimes it is made of copper, niobium, and tantalum. It is used to make ultra-hard permanent magnet alloys.

[0003] In the current manufacturing process of magnets, manual feeding is required. The processing direction of the magnets is identified by human vision, and then they are placed on the assembly machine for assembly. The identification and orientation are difficult, and after working for a long time, fatigue is easy to occur, which leads to reduced work efficiency and increased labor costs. Utility Model Content

[0004] The purpose of this invention is to provide a disordered magnetic steel feeding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic steel disordered feeding device, comprising a box body, a hopper fixedly provided on the upper surface of the box body, an upper and lower stepped pusher machine provided on one side of the hopper, a clamping plate fixedly provided on one side of the upper and lower stepped pusher machine, a conveyor belt provided inside the clamping plate, a motor provided on one side of the clamping plate, the output end of the motor fixedly connected to the drive roller of the conveyor belt, a sensor provided on the side of the clamping plate away from the upper and lower stepped pusher machine, a working plate provided on the upper surface of the box body on the side of the upper and lower stepped pusher machine, a lifting cylinder guide rail one fixedly provided on the working plate, a transverse moving cylinder guide rail fixedly connected to the slider of the lifting cylinder one, a telescopic cylinder fixedly provided on the slider of the transverse moving cylinder guide rail, a connecting plate fixedly connected to the output end of the telescopic cylinder, pneumatic grippers fixedly connected to both ends of the lower surface of the connecting plate, a lifting cylinder guide rail two provided on one side of the lifting cylinder guide rail one on the working plate, a rotary cylinder provided on the slider of the lifting cylinder guide rail two.

[0006] Preferably, the bottom surface of the hopper is an inclined plate, which is inclined towards the upward and downward stepped pusher.

[0007] Preferably, the clamping plate has a notch on the side facing the upper and lower stepped pusher, and the notch is lower than the partition of the upper and lower stepped pusher.

[0008] Preferably, a positioning block is provided on the side of the clamping plate away from the upper and lower stepped pusher, and the positioning block is provided with an opening groove.

[0009] Preferably, the rotary cylinder has a fixed base on its rotating base, and a control box is located inside the housing.

[0010] Compared with the prior art, the beneficial effects of this utility model are: the device realizes automatic feeding and identification of the direction of the magnet, eliminating the need for manual direction identification, reducing manpower and improving work efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0012] In the diagram: 1. Box body; 2. Hopper; 3. Upper and lower stepped pusher; 4. Clamping plate; 5. Conveyor belt; 6. Motor; 7. Sensor; 8. Lifting cylinder guide rail one; 9. Lateral movement cylinder guide rail; 10. Telescopic cylinder; 11. Pneumatic gripper; 12. Lifting cylinder guide rail two; 13. Rotary cylinder. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0014] Please refer to 1, one embodiment of this utility model: a magnetic steel disordered feeding device, including a box 1, a hopper 2 fixedly provided on the upper surface of the box 1, an upper and lower stepped pusher 3 provided on one side of the hopper 2, the upper and lower stepped pusher 3 is a prior art structure and will not be described in detail, a clamping plate 4 fixedly provided on one side of the upper and lower stepped pusher 3, a conveyor belt 5 provided inside the clamping plate 4, a motor 6 provided on one side of the clamping plate 4, the output end of the motor 6 fixedly connected to the drive roller of the conveyor belt 5, a sensor 7 provided on the side of the clamping plate 4 away from the upper and lower stepped pusher 3, a working plate provided on the upper surface of the box 1, on the side of the upper and lower stepped pusher 3, a lifting cylinder guide rail 8 fixedly provided on the working plate, a transverse moving cylinder guide rail 9 fixedly connected to the slider of the lifting cylinder 8, a telescopic cylinder 10 fixedly provided on the slider of the transverse moving cylinder guide rail 9, a connecting plate fixedly connected to the output end of the telescopic cylinder 10, and the lower surface of the connecting plate Pneumatic grippers 11 are fixedly connected at both ends. On the work plate, a second lifting cylinder guide rail 12 is provided on one side of the first lifting cylinder guide rail 8. A rotary cylinder 13 is provided on the slider of the second lifting cylinder guide rail 12. The magnets are placed randomly in the hopper 2. Because the magnets have a circular pipe structure, they will roll onto the upper and lower stepped pusher 3. The upper and lower stepped pusher 3 is used to transport the magnets to the conveyor belt 5. Then the magnets move with the conveyor belt 5 to one side of the clamping plate 4. There is a cylinder facing the magnets. The cylinder blocks the sensor 7. The direction is correct and no direction adjustment is required. At this time, the pneumatic grippers 11 move to transport the magnets with the correct direction to the assembly machine for assembly. If the cylinder does not block the sensor 7, the pneumatic grippers 11 will transport the magnets to the rotary cylinder 13. With the start of the rotary cylinder 13, the direction of the magnets is rotated to achieve direction adjustment. Then the pneumatic grippers 11 are used to transport the magnets to the assembly machine.

[0015] The bottom surface of the hopper 2 is an inclined plate, which tilts towards the upper and lower stepped pusher 3. Due to gravity, the circular magnet rolls towards the upper and lower stepped pusher 3 and falls onto the lifting steps of the upper and lower stepped pusher 3, thus conveying the magnet. The clamping plate 4 has a notch on the side facing the upper and lower stepped pusher 3. The notch is lower than the partition of the upper and lower stepped pusher 3. The magnet passes through the notch from the upper and lower stepped pusher 3 and enters the conveyor belt 5. The clamping plate 4 has a positioning block on the side away from the upper and lower stepped pusher 3. The positioning block has an opening slot. The cylindrical structure of the magnet passes through the opening slot and penetrates the positioning block. The sensor 7 detects whether the cylindrical structure of the magnet is in place, thus identifying the position. The rotating base of the rotary cylinder 13 has a fixed seat. The control box is located inside the housing 1. The fixed seat fixes the magnet, and then the magnet rotates to adjust the direction.

[0016] Working Principle: During operation, magnets are randomly placed in hopper 2. The magnets are pushed onto conveyor belt 5 by the stepped pusher 3, and transported to one side of the positioning block. The cylindrical structure of the magnet passes through the positioning block via an opening slot. The position of the magnet is determined by whether its cylinder blocks the sensor 7. If the orientation is correct, the lateral movement cylinder guide rail 9 controls the pneumatic gripper 11 to move, gripping the magnet. The lateral movement cylinder guide rail 9 then moves the pneumatic gripper 11 to the next assembly machine for assembly. If the orientation is incorrect, the magnet is moved to the next assembly machine. The movable cylinder guide rail 9 controls the movement of the pneumatic gripper 11 to grasp the magnet. Then, the movable cylinder guide rail 9 controls the pneumatic gripper to move above the rotary cylinder 13. Through the cooperation of the lifting cylinder guide rail 8 and the telescopic cylinder 10, the magnet is placed on the fixed seat of the rotary cylinder 13. The direction is adjusted by the rotation of the rotary cylinder 13. After the adjustment is completed, the lifting cylinder guide rail 8 and the telescopic cylinder 10 cooperate to make the pneumatic gripper 11 grasp the magnet. Then, the lateral moving cylinder guide rail 9 is started, driving the pneumatic gripper 11 to move and transport the magnet to the next assembly machine.

Claims

1. A magnetic steel disordered feeding device, comprising a housing (1), characterized in that: A hopper (2) is fixedly installed on the upper surface of the box (1). A stepped pusher (3) is installed on one side of the hopper (2). A clamping plate (4) is fixedly installed on one side of the stepped pusher (3). A conveyor belt (5) is installed inside the clamping plate (4). A motor (6) is installed on one side of the clamping plate (4). The output end of the motor (6) is fixedly connected to the drive roller of the conveyor belt (5). A sensor (7) is installed on the side of the clamping plate (4) away from the stepped pusher (3). A working plate is installed on the upper surface of the box (1) on the side of the stepped pusher (3). The working plate is fixedly provided with a lifting cylinder guide rail one (8), and a transverse moving cylinder guide rail (9) is fixedly connected to the slider of the lifting cylinder guide rail one (8). A telescopic cylinder (10) is fixedly provided on the slider of the transverse moving cylinder guide rail (9). A connecting plate is fixedly connected to the output end of the telescopic cylinder (10). Pneumatic grippers (11) are fixedly connected to both ends of the lower surface of the connecting plate. On the working plate, a lifting cylinder guide rail two (12) is provided on one side of the lifting cylinder guide rail one (8). A rotary cylinder (13) is provided on the slider of the lifting cylinder guide rail two (12).

2. The disordered feeding device for magnets according to claim 1, characterized in that: The bottom surface of the hopper (2) is an inclined plate, which is inclined towards the upward and downward stepped pusher (3).

3. The disordered feeding device for magnets according to claim 1, characterized in that: The clamping plate (4) has a notch on the side facing the upper and lower stepped pusher (3), and the notch is lower than the partition of the upper and lower stepped pusher (3).

4. The disordered feeding device for magnets according to claim 1, characterized in that: The clamping plate (4) is provided with a positioning block on the side away from the upper and lower stepped push plate machine (3), and the positioning block is provided with an opening groove.

5. The disordered feeding device for magnets according to claim 1, characterized in that: The rotary cylinder (13) has a fixed base on its rotating base, and the housing (1) has a control box inside.