High-speed distributor suitable for double rails
By designing a high-speed feeder suitable for dual tracks, and adopting a motor cam assembly and a pressing head structure, efficient chip separation and conveying are achieved, solving the problem of low efficiency of single-track feeders and improving feeder efficiency and equipment fault tolerance.
Patent Information
- Application Number
- CN202520159936.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Among the material feeding mechanisms of existing chip testing and sorting machines, single-track feeders have low material sorting efficiency.
A high-speed feeder suitable for dual tracks was designed, which adopts a motor cam assembly, a receiving block assembly, a track mounting assembly, and a pressing head assembly. Two tracks are driven by a single motor to achieve efficient separation and conveying of chips.
It improved material sorting efficiency, reduced costs, increased the equipment's fault tolerance for chips, and reduced machine alarm rates.
Smart Images

Figure CN223659220U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of integrated circuits, and in particular relates to a high-speed feeder suitable for dual tracks. Background Technology
[0002] In the feeding mechanism of a chip testing and sorting machine, after the chips in the feeding tube enter the feeding track, they need to be separated one by one in an orderly manner and sent to the testing machine. In the past, a single track and single sorter structure was used, which resulted in low sorting efficiency. Utility Model Content
[0003] In view of this, the present invention aims to propose a high-speed distributor suitable for dual tracks to solve the problem of low material distribution efficiency of existing distributors.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0005] A high-speed feeder suitable for dual tracks includes a motor cam assembly and a receiving block assembly mounted at its front end, the receiving block assembly being used to receive the dispensed chips; a pair of track mounting assemblies are symmetrically mounted above the motor cam assembly, each track mounting assembly having a track assembly mounted above it, the other end of the track assembly being connected to the main mechanism of the production line, the two track assemblies being connected by a pressing head assembly, the pressing head assembly being used to press the chips; the track mounting assemblies are used to level the track assemblies; the track assemblies are used to continuously move the chips from the main mechanism of the production line to the receiving block assembly.
[0006] Furthermore, the motor cam assembly includes a base plate and a sliding plate slidably connected above it. A variable diameter block, a first cam follower, a first spring hook, and a sensor plate are installed on the upper part of the sliding plate. A motor is installed below the base plate, and an eccentric wheel is installed on the shaft of the motor. The eccentric wheel is located above the base plate. A position sensor and a second spring hook are also installed above the base plate. The second spring hook is connected to the first spring hook by a spring. The spring is used to keep the first cam follower and the eccentric wheel in close contact. Both the position sensor and the motor are signal-connected to the controller.
[0007] Furthermore, the movable plate is connected to the base plate via a guide rail.
[0008] Furthermore, the pressing head assembly includes a fixed block and a shaft. The fixed block is fixedly connected to the bottom rail of the track assembly. A bearing seat and a cover plate are installed on the top of the fixed block in sequence. The bearing seat is limited to both ends of the shaft. Two oil-free bushings are symmetrically fitted in the middle of the shaft. A movable pressing rod is fitted on the outside of each oil-free bushing. A first spacer is installed between the two movable pressing rods. A second spacer is installed between each movable pressing rod and the bearing. A second cam follower is installed at one end of each movable pressing rod. The other end is connected to the bearing seat through a pressing head tension spring. A pressing head for pressing the chip is also installed near the pressing head tension spring. The second cam follower is located below the variable diameter block.
[0009] Furthermore, the two movable pressure rods are respectively movable pressure rod number one and movable pressure rod number two, and the two pressure heads are respectively pressure head number one and pressure head number two. A tension spring mounting block is installed at one end of each of the movable pressure rod number one and movable pressure rod number two. A spring hook is installed on the bearing seat, and the spring hook and the tension spring mounting block are connected by a pressure head tension spring.
[0010] Furthermore, both ends of the shaft are connected to the bearing housing 2 via bearings and are limited by snap rings.
[0011] Furthermore, the receiving block assembly includes a distributing block mounting base and a first distributing block and a second distributing block symmetrically mounted above it. Both the first and second distributing blocks are used to receive the distributing chips, and the distributing block mounting base is fixedly connected to a moving board below.
[0012] Furthermore, the track mounting bracket assembly includes an adjusting bolt mounting bracket and a first mounting block, both fixedly connected to the base plate. An adjusting bolt is fixedly mounted on the top of the adjusting bolt mounting bracket, and the threaded portion of the adjusting bolt is connected to the first mounting block. The first mounting block has an inclined surface on top, and a guide post that mates with the guide hole of the second mounting block is provided on the inclined surface. The inclined surface also fits against the inclined surface of the second mounting block. The first mounting block has an elliptical hole, and the bolt passes through the elliptical hole and is fixedly connected to the base plate, so that the first mounting block can move along the direction of the elliptical hole under the action of the adjusting bolt, thereby adjusting the height of the second mounting block.
[0013] Furthermore, the track components are a first track component and a second track component, which are identical. The first track component includes a bottom rail and a track cover plate installed on top of it.
[0014] Compared with existing technologies, the high-speed feeder for dual tracks described in this utility model has the following advantages:
[0015] (1) The high-speed feeder for dual tracks described in this utility model can meet the feeding needs of two tracks with one motor, thereby improving space utilization, reducing costs, and greatly improving work efficiency.
[0016] (2) The high-speed feeder for dual tracks described in this utility model adopts an adaptive pressing structure, which improves the fault tolerance of the equipment for chips and reduces the alarm rate of the machine. Attached Figure Description
[0017] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0018] Figure 1 This is a schematic diagram of a high-speed feeder suitable for dual tracks as described in an embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the motor cam assembly described in an embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the pressing head assembly described in an embodiment of the present utility model;
[0021] Figure 4 This is a cross-sectional view of the pressure head assembly described in an embodiment of the present invention;
[0022] Figure 5 This is a schematic diagram of the receiving block assembly described in an embodiment of the present utility model;
[0023] Figure 6 This is a schematic diagram of the track mounting bracket assembly described in an embodiment of the present utility model;
[0024] Figure 7 This is a schematic diagram of the No. 1 track assembly described in an embodiment of the present utility model;
[0025] Figure 8 This is a diagram showing the eccentric wheel in the retracted position according to an embodiment of the present invention.
[0026] Figure 9 for Figure 8 Enlarged view of section A;
[0027] Figure 10 This is a diagram showing the eccentric wheel in the extended position according to an embodiment of the present invention;
[0028] Figure 11 for Figure 10 Enlarged view of point B in the middle.
[0029] Explanation of reference numerals in the attached figures:
[0030] 100-Motor cam assembly, 101-Base plate, 102-Guide rail, 103-Moving plate, 104-Variable diameter block, 105-Cam follower No. 1, 106-Spring hook No. 1, 107-Tension spring, 108-Spring hook No. 2, 109-Sensor piece, 110-Position sensor, 111-Motor, 112-Eccentric wheel, 200-Pressure head assembly, 201-Fixing block, 202-Bearing seat, 203-Cover plate, 204-Shaft, 205-Movable pressure rod No. 1, 206-Movable pressure rod No. 2, 207-Spacer No. 1, 208- 209-Pressure head 1, 210-Cam follower, 211-Tension spring mounting block, 212-Pressure head tension spring, 213-Spring hook, 214-Snap ring, 215-Bearing, 216-Second spacer block, 217-Oil-free bushing, 300-Receiving block assembly, 301-Divider block mounting seat, 302-Divider block 1, 303-Divider block 2, 400-Railway mounting seat assembly, 401-Adjusting bolt, 402-Adjusting bolt mounting seat, 403-Mounting block 1, 404-Mounting block 2, 500-Railway assembly 1, 501-Bottom rail, 502-Railway cover plate, 600-Railway assembly 2. Detailed Implementation
[0031] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0032] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0033] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0034] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0035] A high-speed feeder suitable for dual tracks, such as Figures 1 to 11 As shown, the assembly includes a motor cam assembly 100, a pressing head assembly 200, a receiving block assembly 300, a track mounting base assembly 400, and a track assembly. The receiving block assembly 300 is installed at the front end of the motor cam assembly 100, and the receiving block assembly 300 is used to receive the chips that are dispensed. A pair of track mounting assemblies 400 are also symmetrically installed above the motor cam assembly 100. Each track mounting assembly 400 has a track assembly installed above it. The other end of the track assembly is connected to the main mechanism of the production line. The two track assemblies are connected by the pressing head assembly 200, which is used to press the chips. The track mounting assembly 400 is used to level the track assemblies. The track assemblies are used to continuously move the chips from the main mechanism of the production line to the receiving block assembly 300.
[0036] The motor cam assembly 100 includes a base plate 101 and a sliding plate 103 slidably connected above it. A variable diameter block 104, a first cam follower 105, a first spring hook 106, and a sensor plate 109 are mounted on the sliding plate 103. The variable diameter block 104 is used to limit the movement of the second cam follower 210. A motor 111 is mounted below the base plate 101. An eccentric wheel 112 is mounted on the shaft of the motor 111, located above the base plate 101. A position sensor 110 and a second spring hook 108 are also mounted above the base plate 101. The second spring hook 108 is connected to the first spring hook 106 via a spring 107, which keeps the first cam follower 105 in close contact with the eccentric wheel 112. Both the position sensor 110 and the motor 111 are signal-connected to a controller. The controller can be an external production line controller or a controller integrated into this high-speed feeder, as long as it can perform the above functions.
[0037] When motor 111 drives eccentric wheel 112 to rotate, eccentric wheel 112 drives cam follower 105 to move, which in turn drives moving plate 103 to reciprocate back and forth. The two ends of moving plate 103 reciprocate are the extended position and the retracted position, respectively. The retracted position is when the receiving block retracts to pick up the material; the extended position is when the received chip is extended so that the external mechanism can pick it up. When moving plate 103 moves, it drives sensor chip 109 to move. When position sensor 110 detects sensor chip 109, it transmits the data to controller, and controller controls motor 111 to move in the opposite direction.
[0038] Preferably, the movable plate 103 is connected to the substrate 101 via the guide rail 102.
[0039] The pressing head assembly 200 includes a fixed block 201 and a shaft 204. The fixed block 201 is fixedly connected to the bottom rail of the track assembly. A bearing seat 202 and a cover plate 203 are installed sequentially on top of it. The bearing seat 202 is limited and connected to both ends of the shaft 204. Two oil-free bushings 217 are symmetrically fitted in the middle of the shaft 204. A movable pressure rod is fitted on the outside of each oil-free bushing 217. A first spacer 207 is installed between the two movable pressure rods. A second spacer 216 is installed between each movable pressure rod and the bearing 215. A second cam follower 210 is installed at one end of each movable pressure rod, and the other end is connected to the bearing seat 202 through a pressing head tension spring 212. A pressure head is also installed near the end of the pressing head tension spring 212. The pressure head is used to press the chip. The second cam follower 210 is located below the variable diameter block 104.
[0040] In one or more embodiments, the two movable pressure rods are respectively movable pressure rod 205 and movable pressure rod 206, and the two pressure heads are respectively pressure head 208 and pressure head 209. A tension spring mounting block 211 is installed at one end of movable pressure rod 205 and movable pressure rod 206. A spring hook 213 is installed on the bearing seat 202. The spring hook 213 and the tension spring mounting block 211 are connected by a pressure head tension spring 212.
[0041] The pressure head tension spring 212 ensures that the front ends of the first movable pressure rod 205 and the second movable pressure rod 206 always have a downward force to press the chip. Since the first movable pressure rod 205 and the second movable pressure rod 206 are each internally fitted with an oil-free bushing 217, they can move independently of each other.
[0042] Preferably, both ends of the shaft 204 are connected to the bearing housing 202 via bearings 215 and are limited by snap rings 214.
[0043] The receiving block assembly 300 includes a distributing block mounting base 301 and two distributing blocks 302 and 302 symmetrically mounted on top of it. Both the first and second distributing blocks 302 are used to receive the distributed chips. The distributing block mounting base 301 is fixedly connected to the moving plate 103 below.
[0044] The track mounting bracket assembly 400 includes an adjusting bolt 401, an adjusting bolt mounting base 402, a first mounting block 403, and a second mounting block 404. The adjusting bolt mounting base 402 and the first mounting block 403 are both fixedly connected to the base plate 101. The adjusting bolt 401 is fixedly mounted on the top of the adjusting bolt mounting base 402, and the threaded portion of the adjusting bolt 401 is connected to the first mounting block 403. The first mounting block 403 has an inclined surface on its top, and a guide post that mates with the guide hole of the second mounting block is provided on the inclined surface. The inclined surface also fits against the inclined surface of the second mounting block 404. The second mounting block 404 is fixedly connected to the track assembly on its top. The first mounting block 403 has an elliptical hole. After the bolt passes through the elliptical hole, it is fixedly connected to the base plate, so that the first mounting block 403 can move along the direction of the elliptical hole under the action of the adjusting bolt 401, thereby adjusting the height of the second mounting block 404.
[0045] The track components are track component 500 and track component 600. Track component 500 and track component 600 are the same. Track component 500 includes a bottom rail 501 and a track cover plate 502 installed above it. The bottom rail 501 has a power source that transports the chip and ensures that the chip can move continuously toward the receiving block.
[0046] The working principle of a high-speed distributor suitable for dual tracks is as follows:
[0047] like Figure 8 As shown, the eccentric wheel 112 is in the retracted position at this time, and the first and second feed blocks 302 and 303 are in contact with the bottom rail. The variable diameter block 104 moves synchronously with the feed blocks and is located behind them. At this time, the two cam followers 210 are pressed down by the variable diameter block 104, and the first and second pressure heads 208 and 209 are lifted. At this time, the chip is not restrained in the track and moves towards the receiving block under the action of the rear power. The slot of the receiving block is designed to accommodate one chip exactly. The illustrated state is the chip in the position.
[0048] like Figure 10As shown, motor 111 drives eccentric wheel 112 to rotate at a certain angle. At this time, the first material distribution block 302 and the second material distribution block 303 are in the extended position. If the chip thickness in both tracks is the same, during the process of the variable diameter block 104 moving from the retracted position to the extended position, the two cam followers 210 will lift synchronously, and the first pressure head 208 and the second pressure head 209 will press down under the action of the pressure head tension spring 212 until they press the chip, and the chip stops moving due to the downward pressure. It should be emphasized that after the upstream packaging plant completes the chip packaging, there will always be a certain error in the thickness of the batch of chips. In this mechanism, the first pressure head 208 and the second pressure head 209 can move independently. If the chip thickness in the first track assembly 500 is slightly higher than that in the second track assembly 600, during the process of the variable diameter block 104 moving from the retracted position to the extended position, the first pressure head 208 will press the chip in its track first, while the second pressure head 209 has not yet pressed the chip. However, since the first and second material distribution blocks 302 and 303 have not yet reached their positions, the motor 111 needs to continue driving the eccentric wheel 112 to rotate, and the second pressure head 209 can continue to press down until it presses the chip. After the external mechanism removes the chip from the first and second material distribution blocks 302 and 303, the motor 111 reverses, and the receiving block moves to the position as described above. Figure 8 The state repeats itself in a cycle.
[0049] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-speed feeder suitable for dual tracks, characterized in that: It includes a motor cam assembly and a receiving block assembly mounted at its front end, which is used to receive the dispensed chips; a pair of track mounting assemblies are also symmetrically mounted above the motor cam assembly, with a track assembly mounted above each track mounting assembly. The other end of the track assembly is connected to the main mechanism of the production line. The two track assemblies are connected by a pressing head assembly, which is used to press the chips; the track mounting assembly is used to level the track assembly; the track assembly is used to continuously move the chips from the main mechanism of the production line to the receiving block assembly.
2. A high-speed feeder suitable for dual tracks according to claim 1, characterized in that: The motor cam assembly includes a base plate and a sliding plate slidably connected above it. A variable diameter block, a first cam follower, a first spring hook, and a sensor plate are mounted on the sliding plate. A motor is mounted below the base plate, and an eccentric wheel is mounted on the motor shaft. The eccentric wheel is located above the base plate. A position sensor and a second spring hook are also mounted above the base plate. The second spring hook is connected to the first spring hook by a spring. The spring is used to keep the first cam follower and the eccentric wheel in close contact. Both the position sensor and the motor are signal-connected to the controller.
3. A high-speed feeder suitable for dual tracks according to claim 2, characterized in that: The movable plate is connected to the base plate via guide rails.
4. A high-speed feeder suitable for dual tracks according to claim 2, characterized in that: The pressing head assembly includes a fixed block and a shaft. The bottom of the fixed block is fixedly connected to the bottom rail of the track assembly. A bearing seat and a cover plate are installed on top of it in sequence. The bearing seat is limited to both ends of the shaft. Two oil-free bushings are symmetrically fitted in the middle of the shaft. A movable pressing rod is fitted on the outside of each oil-free bushing. A first spacer is installed between the two movable pressing rods. A second spacer is installed between each movable pressing rod and the bearing. A second cam follower is installed at one end of each movable pressing rod. The other end is connected to the bearing seat through a pressing head tension spring. A pressing head for pressing the chip is also installed near the pressing head tension spring. The second cam follower is located below the variable diameter block.
5. A high-speed feeder suitable for dual tracks according to claim 4, characterized in that: The two movable pressure rods are designated as movable pressure rod number one and movable pressure rod number two, and the two pressure heads are designated as pressure head number one and pressure head number two. A tension spring mounting block is installed at one end of each of the movable pressure rods number one and movable pressure rod number two. A spring hook is installed on the bearing seat, and the spring hook and the tension spring mounting block are connected by a tension spring on the pressure head.
6. A high-speed feeder suitable for dual tracks according to claim 4, characterized in that: Both ends of the shaft are connected to bearing housing 2 via bearings and are limited by snap rings.
7. A high-speed feeder suitable for dual tracks according to claim 2, characterized in that: The receiving block assembly includes a dispensing block mounting base and two dispensing blocks symmetrically mounted on top of it. Both dispensing blocks are used to receive the dispensed chips. The dispensing block mounting base is fixedly connected to a moving board below.
8. A high-speed feeder suitable for dual tracks according to claim 2, characterized in that: The track mounting bracket assembly includes an adjusting bolt mounting bracket and a first mounting block, both fixedly connected to the base plate. An adjusting bolt is fixedly mounted on the top of the adjusting bolt mounting bracket, and the threaded portion of the adjusting bolt is connected to the first mounting block. The first mounting block has an inclined surface on top, and a guide post that mates with the guide hole of the second mounting block is provided on the inclined surface. The inclined surface also fits against the inclined surface of the second mounting block. The first mounting block has an elliptical hole, and the bolt passes through the elliptical hole and is fixedly connected to the base plate, so that the first mounting block can move along the direction of the elliptical hole under the action of the adjusting bolt, thereby adjusting the height of the second mounting block.
9. A high-speed feeder suitable for dual tracks according to claim 1, characterized in that: The track components are divided into track component one and track component two. Track component one and track component two are the same. Track component one includes a bottom rail and a track cover plate installed on top of it.