Adsorption device of automatic palletizing machine
By using a negative pressure adsorption method that tightly adheres the sponge block to the wooden board, the high energy consumption problem caused by continuous negative pressure adsorption in existing technologies is solved, and low energy consumption operation is achieved during the transfer of the wooden board.
Patent Information
- Application Number
- CN202423127802.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing wood panel processing equipment requires continuous negative pressure adsorption during the transfer process, resulting in high energy consumption and high costs.
The negative pressure adsorption method is adopted, in which the sponge block and the wooden board are tightly bonded. The negative pressure adsorption is achieved through the sealed cooperation between the sponge block and the wooden board, and the negative pressure is removed after transfer, thus reducing energy consumption.
The negative pressure source does not need to be continuously turned on during the transfer of wooden boards, which significantly reduces energy consumption and improves the energy efficiency of the equipment.
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Figure CN223659263U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of plate processing, concretely relates to a kind of suction device of automatic stacking machine. BACKGROUND
[0002] When wood board is processed, timber mill will generally stack the processed wood board, and the wood board is heavy, so mechanical equipment is needed to assist stacking. Based on the stacking of wood board, the Chinese utility model patent with the authorization announcement No.CN220684019U discloses a mechanical hand suction transfer device, which is provided with a rotary material taking manipulator. The rotary material taking manipulator can suck the wood board from the conveying assembly and then place it on the storage lifting assembly for stacking. The rotary material taking manipulator is provided with a gantry and a suction cup mechanism. The suction cup mechanism can rotate, lift and move relative to the gantry. The wood board stacked by the device is staggered at an angle of 90 degrees between two layers, has high automation, and the stacked wood board is neat and ventilated. However, although the device can realize the automatic stacking of wood board, it still has some deficiencies. The device uses suction cups to suck the wood board and increases the friction on the side of the wood board by using a separation pad. This suction method needs to continuously open the negative pressure suction capacity during the transfer of the wood board until the transfer of the wood board is completed, which consumes a lot of energy and has high cost. Therefore, it needs to be improved to reduce energy consumption.
[0003] Based on the above, the utility model provides a kind of suction device of automatic stacking machine. UTILITY MODEL CONTENT
[0004] To solve the problems mentioned in the above background, the utility model provides a kind of suction device of automatic stacking machine.
[0005] To achieve the above technical purpose, the utility model adopts the following technical solutions.
[0006] A kind of suction device of automatic stacking machine, comprising upper frame and negative pressure source, upper frame is installed with suction seat by connecting assembly, the inside of suction seat is hollow, the upper surface of suction seat is provided with multiple connection ports, the upper orifice of each connection port is connected with a hose, negative pressure source and the end of multiple hoses are connected by connecting valve, the lower surface of suction seat is provided with multiple sponge blocks, the bottom of sponge block is provided with several suction holes one, the lower surface of suction seat is provided with suction hole two communicated with suction hole one.
[0007] As a further improvement and optimization of the utility model, the distance between the rotational axis of the upper frame and each connection port is consistent during the transfer of wood board.
[0008] As further improvement and optimization of the utility model, the connecting assembly comprises a connecting seat connected with the upper frame through bolts, a sliding hole vertically penetrating through the connecting seat is arranged, a sliding rod is sleeved in the sliding hole, the upper and lower ends of the sliding rod extend out of the sliding hole, a limiting ring is arranged at the upper end of the sliding rod, a base is arranged at the lower end of the sliding rod, the base is fixed with the adsorption seat, and a spring is sleeved outside the sliding rod between the base and the connecting seat.
[0009] As further improvement and optimization of the utility model, the connecting seat is provided with a detection element for detecting the spring force.
[0010] As further improvement and optimization of the utility model, the detection element is a pressure sensor.
[0011] As further improvement and optimization of the utility model, the detection element is a distance sensor.
[0012] As further improvement and optimization of the utility model, the connecting valve comprises a valve shell, one end of the valve shell is open, one end of the valve shell is closed and internally sleeved with a gate plate, the gate plate is driven by an extension rod arranged on the outer surface of the valve shell and can move in the valve shell, an upper hole is arranged on the upper surface of the valve shell, a lower hole is arranged on the lower surface of the valve shell, the upper hole and the lower hole are located on the same vertical line, an upper connecting nozzle extends from the hole of the upper hole, the upper connecting nozzle is connected with the negative pressure source through a pipeline, a lower connecting nozzle extends from the hole of the lower hole, and the lower connecting nozzle is connected with a hose.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] When the scheme is used, the sponge block and the wood plate are tightly attached and the sponge block is subjected to downward pressure by moving the upper frame, so that the sponge block is tightly attached to the upper surface of the wood plate, then the connecting valve is opened, the negative pressure source is started, the wood plate is firmly adsorbed on the sponge block through the negative pressure adsorption principle, then the connecting valve is closed and the negative pressure source is closed, because the sponge block and the wood plate are tightly attached, a sealing fit is formed, therefore, the negative pressure adsorption of the wood plate can be maintained, then the wood plate is pulled and transferred to a preset position, the connecting valve is opened, the negative pressure environment of the adsorption seat disappears, and the adsorption of the wood plate is cancelled, in this way, the negative pressure source does not need to be continuously opened during the transfer of the wood plate, and the energy consumption is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic view of the upper frame, the connecting assembly and the adsorption seat;
[0016] Figure 2 It is a schematic view of the upper frame and the connecting assembly;
[0017] Figure 3 It is a schematic view of the connecting assembly;
[0018] Figure 4 is a schematic view of the adsorption seat from a top perspective;
[0019] Figure 5 is a schematic view of the adsorption seat from a bottom perspective;
[0020] Figure 6 is a schematic view of the connecting valve from a bottom perspective.
[0021] Reference signs in the drawings are:
[0022] 1, upper frame; 2, connecting assembly; 201, connecting seat; 202, sliding rod; 203, limiting ring; 204, base; 205, spring; 3, adsorption seat; 301, connecting port; 302, sponge block; 4, hose; 5, valve shell; 6, upper connector; 7, lower connector; 8, shutter; 9, telescopic rod. DETAILED DESCRIPTION
[0023] To further illustrate the technical means and effects adopted by the present application to achieve the predetermined application purposes, the specific embodiments, structures, features and effects according to the present application will be described in detail below in combination with the drawings and preferred embodiments.
[0024] Reference Figures 1-6 The adsorption device of the automatic stacking machine comprises an upper frame 1 and a negative pressure source, the upper frame 1 is provided with an adsorption seat 3 through a connecting assembly 2, the adsorption seat 3 is hollow inside, the upper surface of the adsorption seat 3 is provided with a plurality of connecting ports 301, one hose 4 is connected to each connecting port 301, the negative pressure source is connected to the ends of the plurality of hoses 4 through a connecting valve, the negative pressure source can adopt existing air compressor technology or negative pressure pump technology, etc., which will not be described herein, the lower surface of the adsorption seat 3 is provided with a plurality of sponge blocks 302, a plurality of adsorption holes one are provided through the bottom of the sponge blocks 302, and the lower surface of the adsorption seat 3 is provided with adsorption holes two which are communicated with the adsorption holes one.
[0025] In use, the upper frame 1 is moved by traction, so that the sponge block 302 is attached to the wood board and downward pressure is applied to the sponge block 302, so that the sponge block 302 is tightly attached to the upper surface of the wood board. Then, the connecting valve is opened, the negative pressure source is started, and the wood board is firmly adsorbed on the sponge block 302 by the negative pressure adsorption principle. Then, the connecting valve is closed, and the negative pressure source is closed. Since the sponge block 302 is tightly attached to the wood board, a sealing fit is formed, so that the negative pressure adsorption of the wood board can be maintained. Then, the wood board is pulled and transferred to the preset position, the connecting valve is opened, the negative pressure environment of the adsorption seat 3 disappears, and the adsorption of the wood board is cancelled. This way does not need to continuously keep the negative pressure source open during the wood board transfer process, greatly reducing the energy consumption. It should be noted that the core of the present scheme is the improvement of the adsorption structure of the wood board. How to pull the wood board to the preset position is realized by the prior art, such as a mechanical arm, and the like, which will not be described here.
[0026] Further, referring to Figure 1 During the wood board transfer process, the upper frame 1 needs to be rotated sometimes. Therefore, the distance between the rotation axis of the upper frame 1 and each connecting port 301 is consistent. The significance of this is that during the rotation of the upper frame 1, this way can make the rotation radius of all hoses 4 consistent, and can reduce the probability of entanglement and knotting between adjacent hoses 4 as much as possible.
[0027] Further, referring to Figure 3 The connecting assembly 2 includes a connecting seat 201 connected to the upper frame 1 by bolts. A sliding hole with a vertical axis is provided through the connecting seat 201. A sliding rod 202 is sleeved in the sliding hole. The upper and lower ends of the sliding rod 202 extend out of the sliding hole. The upper end of the sliding rod 202 is provided with a limiting ring 203. The lower end of the sliding rod 202 is provided with a base 204. The base 204 is fixed with the adsorption seat 3. The outside of the sliding rod 202 is sleeved with a spring 205 between the base 204 and the connecting seat 201. In addition, the connecting seat 201 is also provided with a sensor for detecting the spring force of the spring 205. The sensor can be an existing pressure sensor for directly detecting the spring force, or an existing distance sensor for calculating the spring force by detecting the compression amount. The details will not be described here. The significance of this is that after the sponge block 302 contacts the wood board, the upper frame 1 continues to move downward, thereby applying downward pressure to the sponge block 302, so that the sponge block 302 is tightly attached to the upper surface of the wood board. During this process, the spring 205 is compressed and the spring force is the pressure applied to the sponge block 302. Therefore, the pressure can be monitored by the sensor until it reaches the preset value, and then the connecting valve can be closed. That is, after the sponge block 302 is tightly attached to the wood board to form a sealing fit, the connecting valve is closed.
[0028] Further, referring to Figure 6The connecting valve comprises a valve shell 5, one end of the valve shell 5 is open, one end of the valve shell 5 is closed and the valve shell 5 is internally sleeved with a shutter 8, the shutter 8 is driven by an extension rod 9 arranged on the outer surface of the valve shell 5 and can move in the valve shell 5, an upper hole is arranged on the upper surface of the valve shell 5, a lower hole is arranged on the lower surface of the valve shell 5, the upper hole and the lower hole are located on the same vertical line, an upper connecting nozzle 6 extends at the hole opening of the upper hole, the upper connecting nozzle 6 is connected with a negative pressure source through a pipeline, a lower connecting nozzle 7 extends at the hole opening of the lower hole, and the lower connecting nozzle 7 is connected with the hose 4; the extension rod 9 can be an existing electric extension rod or a hydraulic rod technology, and details are not described herein, the shutter 8 is driven to move by the extension rod 9, so that the upper hole and the lower hole are communicated or the communication is cancelled, so that the connecting valve is opened or closed.
[0029] In the preferred embodiment, the inner cavity of the suction seat 3 is divided into two parts which are not communicated with each other and are respectively a negative pressure cavity and a cleaning cavity, the suction hole two is communicated with the negative pressure cavity, the sponge block 302 is arrayed with cleaning holes which are communicated with the cleaning cavity, the outer surface of the suction seat 3 is connected with a cleaning pipe which is communicated with the cleaning cavity, and the end of the cleaning pipe is connected with a blower, so that the suction of the wood board can be paused periodically, then the blower is started to suck the air in the cleaning cavity, so that the cleaning holes are in a negative pressure state, and the dust and wood chips on the lower surface of the sponge block 302 are sucked away, that is, the sponge block 302 is cleaned, so that the negative pressure suction performance of the sponge block 302 is not affected by the dust and wood chips, and further, the cleaning holes and the suction hole one can be arranged alternately and close to each other to improve the cleaning effect.
[0030] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed in the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to obtain equivalent embodiments with equivalent changes, but as long as the changes do not deviate from the technical solution of the present application, any modification, equivalent change and modification of the above embodiments according to the technical essence of the present application are still within the scope of the technical solution of the present application.
Claims
1. An adsorption device for an automated stacking machine, comprising an upper frame (1) and a negative pressure source, characterized in that, An adsorption seat (3) is installed on the upper frame (1) via a connecting component (2). The adsorption seat (3) is hollow inside. Multiple connection ports (301) are provided on the upper surface of the adsorption seat (3). A flexible tube (4) is connected to the upper opening of each connection port (301). The negative pressure source is connected to the ends of the multiple flexible tubes (4) via a connecting valve. Multiple sponge blocks (302) are provided on the lower surface of the adsorption seat (3). Several adsorption holes 1 are provided through the bottom of the sponge blocks (302). Adsorption holes 2 are provided on the lower surface of the adsorption seat (3) and communicate with the adsorption holes 1.
2. The adsorption device for an automated stacking machine according to claim 1, characterized in that, During the transfer of the wooden planks, the distance between the rotation axis of the upper frame (1) and each connection port (301) is consistent.
3. The adsorption device for an automated stacking machine according to claim 1, characterized in that, The connecting assembly (2) includes a connecting seat (201) connected to the upper frame (1) by bolts. A vertically oriented sliding hole is provided through the connecting seat (201). A sliding rod (202) is fitted inside the sliding hole. Both the upper and lower ends of the sliding rod (202) extend out of the sliding hole. A limit ring (203) is provided at the upper end of the sliding rod (202). A base (204) is provided at the lower end of the sliding rod (202). The base (204) is fixed to the adsorption seat (3). A spring (205) is fitted outside the sliding rod (202) between the base (204) and the connecting seat (201).
4. The adsorption device for an automated stacking machine according to claim 3, characterized in that, The connector (201) is provided with a detection element for detecting the elastic force of the spring (205).
5. The adsorption device for an automated stacking machine according to claim 4, characterized in that, The detection element is a pressure sensor.
6. The adsorption device for an automated stacking machine according to claim 4, characterized in that, The detection element is a distance sensor.
7. The adsorption device for an automated stacking machine according to claim 1 or 4, characterized in that, The connecting valve includes a valve body (5), one end of which is open and the other end is closed, and a gate (8) is fitted inside. The gate (8) is driven by a telescopic rod (9) set on the outer surface of the valve body (5) and can move inside the valve body (5). The upper surface of the valve body (5) is provided with an upper hole, and the lower surface of the valve body (5) is provided with a lower hole. The upper hole and the lower hole are located on the same vertical line. An upper connector (6) extends from the opening of the upper hole. The upper connector (6) is connected to a negative pressure source through a pipe. A lower connector (7) extends from the opening of the lower hole. The lower connector (7) is connected to a hose (4).
Citation Information
Patent Citations
Manipulator adsorption transfer device
CN220684019U