Ball feeding mechanism
By combining the air blowing device and negative pressure suction nozzle in the hopper with the design of the material partition, the problem of low feeding efficiency of micro-spheres is solved, and efficient and low-damage automated sphere feeding is achieved.
Patent Information
- Application Number
- CN202423239965.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing technologies struggle to efficiently grasp tiny spheres, especially since the loading efficiency for tiny spheres is low and they are easily damaged.
The first air blowing device in the silo blows away the spheres, the negative pressure suction nozzle picks up the spheres, and the lifting rod lifts the spheres to the top of the silo. Combined with the material partition and the second device blowing off the spheres on the surface, the spheres in the sphere feeding channel avoid electrostatic adsorption. The material translation device is used to realize automated multi-stage feeding.
It achieves efficient and automated feeding of microspheres, reduces sphere damage, and improves feeding efficiency and accuracy.
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Figure CN223659268U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment field, especially a kind of ball feeding mechanism. BACKGROUND
[0002] In the process of product manufacturing, usually use feeding mechanism to automatically transport material from silo to designated position.For ball feeding mechanism, usually use mechanical arm to grab ball, so as to realize ball feeding by batches.
[0003] For example, the Chinese patent with publication number CN119117605A discloses an intelligent ball feeding control system, which includes a support frame, a fixed plate one and a fixed plate two are arranged inside the support frame, a transmission mechanism is installed on the fixed plate one, a jig tool is installed on the transmission mechanism, the jig tool is used for placing balls, a ball feeding mechanism and a gland feeding mechanism are arranged at the rear end of the support frame, a feeding execution mechanism and a force control mechanical arm are installed on the fixed plate one and the fixed plate two, and the feeding execution mechanism and the force control mechanical arm are arranged at the rear side of the transmission mechanism, the force control mechanical arm transfers the ball material conveyed by the ball feeding mechanism to the feeding execution mechanism, a vision mechanism is arranged between the ball feeding mechanism and the force control mechanical arm, the vision mechanism and the force control mechanical arm are combined to ensure the control of the grabbing force of the force control mechanical arm on the ball material during grabbing and centering. The above-mentioned feeding control system grabs balls through the force control mechanical arm, which is suitable for feeding balls with large volume, but the force control mechanical arm is difficult to grab balls with small volume, and is not suitable for feeding small balls.
[0004] In view of this, the utility model provides a ball feeding mechanism to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model overcomes the above-mentioned technical deficiencies, provides a ball feeding mechanism, which can realize feeding of small balls by batches and has high feeding efficiency.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] A ball feeding mechanism includes a silo for storing balls, a lifting rod penetrating the silo in the vertical direction, the bottom of the silo is provided with a first air blowing device for blowing balls, the top of the lifting rod is connected with a suction nozzle for negatively adsorbing the blown balls, and the lifting rod is used for lifting the balls to above the silo.
[0008] Preferably, the lifting rod includes a vertical air pipe penetrating the bottom of the silo, a lifting cylinder located below the silo, the outer surface of the vertical air pipe is in transmission connection with the output end of the lifting cylinder, the upper end of the vertical air pipe is connected with the suction nozzle, and the lower end of the vertical air pipe is connected with an air extraction device.
[0009] Preferably, the hopper comprises a hopper barrel, a material cavity for placing the balls is arranged in the hopper barrel, a barrel cover is connected to the top of the hopper barrel in an open manner, a cover protrusion is arranged at the top center of the barrel cover, the cover protrusion is provided with a feeding channel communicated with the material cavity, the diameter of the feeding channel is smaller than that of the material cavity, and the diameter of the feeding channel is larger than that of the vertical air pipe.
[0010] Preferably, a material baffle is arranged in the feeding channel, the material baffle is provided with an air pipe through hole for the vertical air pipe to pass through, the gap between the air pipe through hole and the vertical air pipe is smaller than the diameter of the ball material, and the second air blowing device is used for blowing air to the vertical air pipe below the material baffle.
[0011] Preferably, the barrel cover is provided with an air outlet hole.
[0012] Preferably, the material cavity comprises a straight barrel cavity and a conical cavity, the upper end of the conical cavity is communicated with the lower end of the straight barrel cavity, the diameter of the conical cavity gradually decreases from top to bottom, the hopper barrel is provided with a blowing hole located in the conical cavity, and the first air blowing device blows air to the material cavity through the blowing hole.
[0013] Preferably, the ball feeding mechanism further comprises a material translation device located outside the hopper, and the material translation device is used for moving the ball jacked up above the hopper to the next station.
[0014] Preferably, the material translation device comprises a motor, an output shaft of the motor is in driving connection with the center of the feeding impeller, the motor is used for driving the feeding impeller to rotate in the vertical direction as the rotation shaft, the feeding impeller comprises a plurality of unit blades uniformly arranged in the circumferential direction, and one end of the unit blade away from the feeding impeller is provided with a clamping hole matched with the ball.
[0015] Compared with the prior art, the ball feeding mechanism has the following beneficial effects:
[0016] 1. The first air blowing device is used for blowing the balls in the hopper to scatter, the suction nozzle is used for sucking one ball by negative pressure adsorption, and then the lifting rod is used for jacking up the ball above the hopper, so that the automatic ball feeding is realized. Moreover, the suction nozzle is used for sucking the ball, and the damage to the ball can be reduced.
[0017] 2. The second air blowing device is used for blowing air to the lifting rod in the feeding channel, so that the balls adsorbed on the surface of the lifting rod due to static electricity are blown off. In the process of jacking up the ball by the lifting rod, the material baffle can also scrape the balls on the surface of the lifting rod. The second air blowing device and the material baffle jointly act to avoid the situation that the balls are adsorbed on the surface of the lifting rod and cannot be fed.
[0018] 3. The lower part of the material cavity is a tapered cavity, the diameter of the tapered cavity gradually decreases from top to bottom, under the action of gravity, the ball is concentrated on the tapered cavity when the first blowing device is not started, and the tapered cavity is provided with a blowing hole, so that the first blowing device can concentrate on blowing the ball, thereby improving the blowing efficiency and accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a top view of the silo of the utility model;
[0020] Figure 2 is Figure 1 the sectional view of A-A of
[0021] Figure 3 is the overall schematic view of the ball feeding mechanism of the utility model;
[0022] Figure 4 is the structural schematic view of the silo, lifting rod and lifting cylinder of the utility model;
[0023] The implementation, functional features and advantages of the utility model will be further described with reference to the drawings in combination with embodiments. DETAILED DESCRIPTION
[0024] The features and other related features of the utility model will be further described in detail through embodiments, so as to facilitate the understanding of the same industry technical personnel:
[0025] Referring to Figures 1 to 4 , an embodiment of a ball feeding mechanism is proposed:
[0026] A ball feeding mechanism comprises a silo 1 for storing balls, and a lifting rod 2 penetrating the silo 1 in the vertical direction. The bottom of the silo 1 is provided with a first blowing device for blowing the balls. The top of the lifting rod 2 is connected with a suction nozzle 21 for negatively adsorbing the blown balls, and the lifting rod 2 is used for lifting the balls to above the silo 1.
[0027] The utility model blows the ball pile through the first blowing device, and the ball pile is blown away for the tiny ball, and the ball pile is blown away for the tiny ball.
[0028] As Figure 4 shown, the lifting rod 2 comprises a vertical air pipe 22 penetrating the bottom of the silo 1, a lifting cylinder 4 located below the silo 1, the outer surface of the vertical air pipe 22 is in transmission connection with the output end of the lifting cylinder 4, the upper end of the vertical air pipe 22 is connected with the suction nozzle 21, the lower end of the vertical air pipe 22 is connected with the air extraction device, and the air extraction device enables the suction nozzle 21 to be in a negative pressure state.
[0029] The air extraction device includes a throttle valve 23 and a connecting pipe 24 connecting the throttle valve and the lower end of the vertical air pipe 22. Two first nuts 241 are integrally formed on the outside of the connecting pipe 24, spaced apart vertically. Specifically, the lifting cylinder 4 is a sliding cylinder, and its output end is fixedly connected to the connecting pipe 24 via a T-shaped connecting seat 26. The T-shaped connecting seat 26 includes a horizontally extending first connecting portion 261 and a vertically extending second connecting portion 262. The first connecting portion 261 is fixedly connected to the output end of the lifting cylinder 4. One end of the second connecting portion 262 is integrally formed with the first connecting portion 261, and the other end of the second connecting portion 262 has a connecting opening 263. The connecting pipe 24 is placed within the connecting opening 263 between the two first nuts 241, and the two first nuts 241 are respectively tightened above and below the second connecting portion 262, thus fixing the T-shaped connecting seat 26 to the connecting pipe 24.
[0030] To ensure more stable lifting of the lifting rod 2, a guide base 41 is fixedly connected to the bottom of the hopper 1. The guide base is equipped with a slide rail 42 extending vertically, and a slider 43 is slidably connected to the slide rail 42. One end of the slider 43 is slidably connected to the slide rail 42, and the other end of the slider 43 is fixedly connected to a connecting plate 44. The connecting plate 44 has a pipe hole for the vertical air pipe 22 to pass through. A second nut 221 is provided on the outer surface of the vertical air pipe 22, and the vertical air pipe 22 tightens the connecting plate 44 with the second nut and the first nut 241.
[0031] like Figure 2 As shown, the hopper 1 includes a material barrel 11, which has a material cavity for placing spheres. The top of the material barrel 11 is open and connected to a lid 12. A lid protrusion 13 is located at the center of the top of the lid 12. The lid protrusion 13 has a feeding channel 14 communicating with the material cavity. A second air blowing device 15 is connected to the lid protrusion 13 for blowing air into the feeding channel 14. The diameter of the feeding channel 14 is smaller than the diameter of the material cavity, but larger than the diameter of the vertical air pipe 22. The smaller diameter of the feeding channel 14 allows the second air blowing device 15 to concentrate airflow onto the outer surface of the vertical air pipe 22, causing the spheres on the outer surface of the vertical air pipe 22 to fall off.
[0032] The feeding channel 14 is equipped with a material partition 16. The material partition 16 is provided with an air pipe through hole for the vertical air pipe 22 to pass through. The gap between the air pipe through hole and the vertical air pipe 22 is smaller than the diameter of the spherical material. The second air blowing device is used to blow air onto the vertical air pipe 22 below the material partition 16.
[0033] The lid 12 is provided with an air vent 121.
[0034] The material cavity comprises a straight barrel cavity 17 and a conical cavity 18, the upper end of the conical cavity 18 communicates with the lower end of the straight barrel cavity 17, the diameter of the conical cavity 18 gradually decreases from top to bottom, the barrel 11 is provided with a blowing hole 181 located in the conical cavity 18, and the first blowing device blows air to the material cavity through the blowing hole 181.
[0035] As shown in Figure 3 The ball feeding mechanism further comprises a material translation device 5 located outside the hopper 1, and the material translation device 5 is used to move the ball jacked above the hopper 1 to the next station.
[0036] The material translation device 5 comprises a motor 51, the output shaft of the motor 51 is in driving connection with the center of a feeding impeller 52, the motor 51 is used to drive the feeding impeller 52 to rotate in the vertical direction as the rotation shaft, the feeding impeller 52 comprises a plurality of unit blades 521 uniformly arranged in the circumferential direction, and the end of the unit blade 521 away from the feeding impeller 52 is provided with a clamping hole 522 matched with the ball.
[0037] The ball feeding process of the utility model is as follows:
[0038] Firstly, the lifting cylinder 4 drives the lifting rod 2 to descend, so that the suction nozzle 21 is located in the straight barrel cavity 17. Then the first blowing device blows air to the conical cavity 18, so that the ball piles in the conical cavity 18 are blown apart and the ball is blown up. Then the suction nozzle 21 of negative pressure is attached to one of the balls. Since the volume of the ball is small and the mass is light, and in the process of blowing the ball, static electricity is generated by the friction between the balls, so that the ball is adsorbed on the surface of the lifting rod 2.
[0039] After the suction nozzle 21 sucks the ball, the lifting cylinder 4 drives the lifting rod 2 to rise, the lifting rod 2 passes through the feeding channel 14, the second blowing device blows air downward to the lifting rod 2 in the feeding channel 14, so that the ball on the surface of the lifting rod 2 is blown off, then the lifting rod 2 passes through the air pipe through hole, and the material partition plate 16 further scrapes the ball on the surface of the lifting rod 2, so that the ball is not adsorbed on the surface of the lifting rod 2 and cannot be fed. Finally, the lifting rod 2 jacks the ball above the hopper 1, and the ball is conveyed into the clamping hole 522 of the unit blade 521. The motor 51 drives the feeding impeller 52 to rotate in the vertical direction as the rotation shaft, the unit blade 521 moves the ball to the next station, and another unit blade 521 without the ball rotates above the hopper 1.
[0040] The above only describes the preferred embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation, direct or indirect application in other related technical fields according to the contents of the utility model specification and drawings are also included in the patent protection range of the utility model.
Claims
1. A spherical feeding mechanism, characterized in that, It includes a hopper (1) for storing spheres and a lifting rod (2) that runs vertically through the hopper (1). The bottom of the hopper (1) is provided with a first air blowing device for blowing up the spheres. The top of the lifting rod (2) is connected to a suction nozzle (21) for negative pressure adsorption of the blown-up spheres. The lifting rod (2) is used to lift the attached spheres above the hopper (1).
2. The spherical feeding mechanism according to claim 1, characterized in that, The lifting rod (2) includes a vertical air pipe (22) that runs through the bottom of the hopper (1) and a lifting cylinder (4) located below the hopper (1). The outer surface of the vertical air pipe (22) is connected to the output end of the lifting cylinder (4). The upper end of the vertical air pipe (22) is connected to the suction nozzle (21), and the lower end of the vertical air pipe (22) is connected to the air extraction device.
3. The spherical feeding mechanism according to claim 2, characterized in that, The hopper (1) includes a bucket (11), which has a material cavity for placing spheres. The top of the bucket (11) is open and connected to a lid (12). The lid (12) has a lid protrusion (13) at the center of its top. The lid protrusion (13) has a feeding channel (14) communicating with the material cavity. The diameter of the feeding channel (14) is smaller than the diameter of the material cavity. The diameter of the feeding channel (14) is larger than the vertical air pipe (22). The lid protrusion (13) is connected to a second air blowing device (15) for blowing air into the feeding channel (14).
4. The spherical feeding mechanism according to claim 3, characterized in that, The feeding channel (14) is provided with a material partition (16), the material partition (16) is provided with an air pipe through hole for the vertical air pipe (22) to pass through, the gap between the air pipe through hole and the vertical air pipe (22) is smaller than the diameter of the spherical material, and the second air blowing device (15) is used to blow air onto the vertical air pipe (22) below the material partition (16).
5. A sphere feeding mechanism according to claim 3, characterized in that, The lid (12) is provided with an air vent (121).
6. The spherical feeding mechanism according to claim 3, characterized in that, The material chamber includes a straight cylindrical chamber (17) and a conical chamber (18). The upper end of the conical chamber (18) is connected to the lower end of the straight cylindrical chamber (17). The diameter of the conical chamber (18) gradually decreases from top to bottom. The material bucket (11) is provided with a blower hole (181) located in the conical chamber (18). The first air blowing device blows air into the material chamber through the blower hole (181).
7. The spherical feeding mechanism according to claim 1, characterized in that, It also includes a material translation device (5) located outside the silo (1), which is used to move the sphere lifted above the silo (1) to the next work station.
8. A sphere feeding mechanism according to claim 7, characterized in that, The material translation device (5) includes a motor (51), the output shaft of which is connected to the center of the feeding impeller (52) via a transmission. The motor (51) is used to drive the feeding impeller (52) to rotate in a vertical direction. The feeding impeller (52) includes multiple unit blades (521) evenly arranged in the circumferential direction. The end of the unit blade (521) away from the feeding impeller (52) is provided with a clasp (522) that is adapted to the sphere.
Citation Information
Patent Citations
Intelligent ball feeding control system and method
CN119117605A