Braid sorting device

By designing a webbing sorting device, the automatic collection and conveying of webbing is achieved by using a motor-driven eccentric wheel and an adjustable isolation rod, which solves the problem of low efficiency in manual sorting and improves production efficiency and accuracy.

CN223659444UActive Publication Date: 2025-12-12XIAMEN LI YING KNITTING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423047108.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-12
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The current method of sorting webbing relies on manual operation, which results in high labor costs and slow speed, making it difficult to meet the needs of large-scale production.

Method used

A webbing sorting device was designed, which uses four first motors to drive eccentric wheels to drive the collection plate to perform circumferential motion, and combines a sliding isolation rod to adjust the width of the sorting channel, and realizes automated conveying and sorting of webbing through traction rollers and guide rollers.

Benefits of technology

It improves the automation level of webbing sorting, reduces manual operation time, adapts to the needs of different specifications of webbing, and improves production efficiency and sorting accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223659444U_ABST
    Figure CN223659444U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of textile products, and discloses a braid sorting device which comprises a bottom plate, four first motors arranged in a rectangular array are fixedly connected to the bottom end of the bottom plate, the output ends of the four first motors penetrate through the bottom plate to be fixedly connected with eccentric wheels, and a collecting plate is rotationally connected to the upper ends of the four eccentric wheels. A round pipe is fixedly connected between the two fixing rods, and isolation rods are slidably arranged in the multiple through holes. According to the braid sorting device, the eccentric wheel is driven to rotate through the four first motors, then the collecting plate is driven to do circular motion on the bottom plate, braids are preliminarily sorted and collected, the steps of manual operation are reduced, the automation degree is improved, and the separation rods are arranged in the circular pipes in a sliding mode; the width of the sorting channel can be flexibly adjusted according to the width of the braid, the sorting requirements of the braid of different specifications are met, the manual operation time and labor force are reduced through automatic sorting, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of textile products, in particular to a woven tape sorting device. BACKGROUND

[0002] The fabric is generally woven by using a warp knitting machine. The produced fabric has a very large width, which can be several meters. In order to facilitate use, the fabric needs to be cut into a smaller width after setting, so as to facilitate subsequent winding, transportation and use.

[0003] However, the cut woven tape often relies on manual sorting, which means that a large amount of human resources is needed, which will increase the labor cost of the enterprise. The speed of manual sorting is relatively slow, especially when facing a large amount of woven tape, the sorting efficiency will be limited, which is difficult to meet the demand of large-scale production. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects of the prior art, the woven tape sorting device provided by the present application has the advantages of rapid sorting, etc., and solves the problem that the cut woven tape often relies on manual sorting, which means that a large amount of human resources is needed, which will increase the labor cost of the enterprise. The speed of manual sorting is relatively slow, especially when facing a large amount of woven tape, the sorting efficiency will be limited, which is difficult to meet the demand of large-scale production.

[0005] To achieve the above purpose, the present application provides the following technical scheme: a woven tape sorting device, comprising a bottom plate, the bottom end of the bottom plate is fixedly connected with four first motors arranged in a rectangular array, the output ends of the four first motors are all fixedly connected with eccentric wheels penetrating through the bottom plate, the upper ends of the four eccentric wheels are rotatably connected with collecting plates, the upper end of the bottom plate is fixedly connected with four support columns arranged in a rectangular array, the upper ends of the four support columns are fixedly connected with a top frame, one side of the upper end of the top frame is fixedly connected with two fixed rods arranged in a mirror image, the two fixed rods are fixedly connected with a circular pipe, a plurality of through holes arranged in a straight line are formed in the circular pipe, a plurality of mounting holes arranged in a straight line are formed in one side of the upper end of the top frame, and a plurality of isolation rods are slidably arranged in the through holes.

[0006] The above scheme uses four first motors to drive eccentric wheels to rotate, which in turn causes the collection plate to move in a circular motion on the base plate, performing preliminary sorting and collection of the webbing. This reduces manual operation steps and improves the degree of automation. The sliding setting of the isolation rod inside the circular tube allows the width of the sorting channel to be flexibly adjusted according to the width of the webbing, adapting to the sorting needs of different specifications of webbing. Automated sorting reduces the time and labor of manual operation, improves production efficiency, and makes webbing sorting more efficient and accurate. The design of using first motors to drive eccentric wheels to drive the collection plate in a circular motion not only helps in the collection of webbing but also performs preliminary sorting of the webbing to a certain extent, reducing the difficulty of subsequent sorting.

[0007] Furthermore, upright plates are fixedly connected to both sides of the inner wall of the top frame, and bearing seats are fixedly connected to both sides of the upper end of the top frame. Traction rollers are rotatably connected inside the two bearing seats.

[0008] The above solution enhances the structural stability of the top frame by adding the vertical plate, making the entire device more stable during operation. The traction roller is rotatably connected to the top frame through the bearing seat, which can realize the smooth conveying of the webbing, improve the conveying efficiency of the webbing, and also ensure the stability of the webbing during the sorting process.

[0009] Furthermore, the traction roller is rotatably mounted inside the two vertical plates, and baffles are fixedly connected to both sides of the outer wall of the traction roller. A driven pulley is fixedly sleeved on one side of the traction roller.

[0010] With the above solution, the baffles fixedly connected to both sides of the outer wall of the traction roller can effectively prevent the webbing from slipping off the traction roller during the conveying process, ensuring the continuous conveying and sorting accuracy of the webbing. The addition of the driven belt pulley allows the traction roller to be driven by a power unit.

[0011] Furthermore, a first guide roller and a second guide wheel are respectively rotatably arranged in front of the two upright plates, and a handle is fixedly connected to one end of the second guide wheel that passes through the upright plate.

[0012] The above scheme, with the first guide roller and the second guide wheel, provides additional guidance and support for the webbing during the conveying process, ensuring that the webbing can be conveyed smoothly along the predetermined path and avoiding sorting errors caused by deviation from the path.

[0013] Furthermore, a support plate is fixedly connected between the two pillars, a support platform is fixedly connected to one side of the support plate, a second motor is fixedly connected to the upper end of the support platform, and a drive pulley is fixedly connected to the output end of the second motor.

[0014] With the above scheme, the second motor, as the active power source, is connected to the driven pulley via the active pulley, providing a stable and powerful driving force for the traction roller, ensuring that the webbing can be transported smoothly and continuously. The design of the support plate and support platform enhances the stability of the entire device, allowing the second motor and the active pulley to be firmly installed on the device, reducing the shaking caused by vibration or external forces. The power of the second motor is transmitted to the traction roller through belt drive, simplifying the power transmission path.

[0015] Furthermore, belts are rotatably sleeved on the outer walls of the driving pulley and the driven pulley.

[0016] With the above scheme, the belt, as the transmission medium, can efficiently transmit the power of the second motor to the traction roller, ensuring that the webbing can be transported smoothly and continuously. Belt drive has the advantages of smooth transmission, low noise, and high transmission efficiency.

[0017] Furthermore, four legs arranged in a rectangular array are fixedly connected to the bottom end of the base plate.

[0018] The above scheme provides stable support for the base plate with four legs arranged in a rectangular array, ensuring the stability and reliability of the entire device during operation.

[0019] Furthermore, the bottom ends of the plurality of isolation rods are slidably disposed inside the mounting holes.

[0020] The above-described design incorporates a modular approach for the isolation bars and mounting holes, making the entire sorting system easier to assemble, disassemble, and upgrade. This design enhances the flexibility and scalability of the device. The isolation bars, which slide within the mounting holes, can be fixed in place, ensuring the accurate positioning of each bar and contributing to the stability and consistency of the sorting aisle.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] This webbing sorting device uses four primary motors to drive eccentric wheels, which in turn cause the collection plate to move in a circular motion on the base plate, performing preliminary sorting and collection of the webbing. This reduces manual operation steps and improves the degree of automation. The sliding setting of the isolation rods inside the circular tube allows the width of the sorting channel to be flexibly adjusted according to the width of the webbing, adapting to the sorting needs of different specifications of webbing. Automated sorting reduces the time and labor of manual operation, improves production efficiency, and makes webbing sorting more efficient and accurate. The design of using primary motors to drive eccentric wheels to move the collection plate in a circular motion not only helps in the collection of webbing but also, to a certain extent, performs preliminary sorting of the webbing, reducing the difficulty of subsequent sorting. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this application;

[0024] Figure 2 This is a schematic diagram of the collection plate structure of this application;

[0025] Figure 3 This is a schematic diagram of the sorting device structure of this application;

[0026] Figure 4 This is a schematic diagram of the transmission structure of the present application.

[0027] In the picture:

[0028] 1. Base plate; 2. First motor; 3. Eccentric wheel; 4. Collecting plate; 5. Support column; 6. Top frame; 7. Fixing rod; 8. Round tube; 9. Through hole; 10. Mounting hole; 11. Isolation rod; 12. Vertical plate; 13. Bearing seat; 14. Traction roller; 15. Baffle; 16. Driven pulley; 17. First guide roller; 18. Second guide wheel; 19. Handle; 20. Support plate; 21. Support platform; 22. Second motor; 23. Drive pulley; 24. Belt; 25. Support leg. Detailed Implementation

[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0030] Please see Figure 1 , Figure 2 and Figure 3In this embodiment, the webbing sorting device includes a base plate 1. Four first motors 2 arranged in a rectangular array are fixedly connected to the bottom end of the base plate 1. The output ends of the four first motors 2 are all fixedly connected to eccentric wheels 3 through the base plate 1. A collection plate 4 is rotatably connected to the upper end of the four eccentric wheels 3. The four first motors 2 drive the eccentric wheels 3 to rotate, thereby causing the collection plate 4 to perform circular motion on the base plate 1, performing preliminary sorting and collection of the webbing. This reduces manual operation steps and improves the degree of automation. Four pillars 5 arranged in a rectangular array are fixedly connected to the upper end of the base plate 1. A top frame 6 is fixedly connected to the upper end of the four pillars 5. The top frame 6... Two fixed rods 7 with a mirror-shaped distribution are fixedly connected to one end. A circular tube 8 is fixedly connected between the two fixed rods 7. Multiple through holes 9 arranged in a straight line are opened through the inside of the circular tube 8. Multiple mounting holes 10 arranged in a straight line are opened on one side of the upper end of the top frame 6. Isolation rods 11 are slidably arranged inside the multiple through holes 9. The sliding arrangement of the isolation rods 11 in the circular tube 8 allows the width of the sorting channel to be flexibly adjusted according to the width of the webbing, adapting to the sorting needs of different specifications of webbing. Automated sorting reduces the time and labor of manual operation, improves production efficiency, and makes webbing sorting more efficient and accurate.

[0031] Please see Figure 1 , Figure 3 and Figure 4 Upright plates 12 are fixedly connected to both sides of the inner wall of the top frame 6, and bearing seats 13 are fixedly connected to both sides of the upper end of the top frame 6. Traction rollers 14 are rotatably connected inside the two bearing seats 13. The addition of upright plates 12 enhances the structural stability inside the top frame 6, making the entire device more stable during operation. The traction rollers 14 are rotatably connected to the top frame 6 through the bearing seats 13, which can realize the smooth conveying of the webbing, improve the conveying efficiency of the webbing, and also ensure the stability of the webbing during the sorting process. The traction rollers 14 are rotatably set inside the two upright plates 12. Baffles 15 are fixedly connected to both sides of the outer wall of the traction rollers 14, and a driven pulley 16 is fixedly sleeved on one side of the traction rollers 14. The baffles 15 fixedly connected to both sides of the outer wall of the 14 can effectively prevent the webbing from slipping off the traction roller 14 during the conveying process, ensuring the continuous conveying and sorting accuracy of the webbing. The addition of the driven belt pulley 16 allows the traction roller 14 to be driven by a power device. The first guide roller 17 and the second guide wheel 18 are respectively rotatably arranged in front of the two vertical plates 12. The second guide wheel 18 has a handle 19 fixedly connected to one end of the vertical plate 12. The arrangement of the first guide roller 17 and the second guide wheel 18 provides additional guidance and support for the webbing during the conveying process, ensuring that the webbing can be conveyed smoothly along the predetermined path and avoiding sorting errors caused by deviation from the path.

[0032] Please see Figure 1 , Figure 3 and Figure 4A support plate 20 is fixedly connected between two pillars 5. A support platform 21 is fixedly connected to one side of the support plate 20. A second motor 22 is fixedly connected to the upper end of the support platform 21. A drive pulley 23 is fixedly connected to the output end of the second motor 22. The second motor 22 serves as the active power source and is connected to the driven pulley 16 via the drive pulley 23, providing a stable and powerful driving force for the traction roller 14. This ensures that the webbing can be transported smoothly and continuously. The design of the support plate 20 and the support platform 21 enhances the stability of the entire device, allowing the second motor 22 and the drive pulley 23 to be securely installed on the device, reducing swaying caused by vibration or external forces. The power of the second motor 22 is transmitted to the traction roller 14 via a belt 24, simplifying the power transmission path. A belt 24 is rotatably sleeved on the outer wall of the drive pulley 23 and the driven pulley 16. 4 serves as the transmission medium, efficiently transmitting the power of the second motor 22 to the traction roller 14, ensuring smooth and continuous conveying of the webbing. The belt drive 24 has advantages such as smooth transmission, low noise, and high transmission efficiency. Four support legs 25 arranged in a rectangular array are fixedly connected to the bottom end of the base plate 1, providing stable support for the base plate 1 and ensuring the stability and reliability of the entire device during operation. The bottom ends of multiple isolation rods 11 are slidably disposed inside the mounting holes 10. The design of the isolation rods 11 and the mounting holes 10 adopts a modular concept, making the entire sorting system easier to assemble, disassemble, and upgrade. This design improves the flexibility and scalability of the device. The isolation rods 11 slidably disposed inside the mounting holes 10 can be fixed to ensure that the position of each isolation rod 11 is accurate, which helps to maintain the stability and consistency of the sorting channel.

[0033] In this embodiment, the webbing sorting device drives the eccentric wheels 3 to rotate via four first motors 2, which in turn drive the collection plate 4 to make circular motion on the base plate 1, performing preliminary sorting and collection of the webbing. This reduces manual operation steps and improves the degree of automation. The sliding setting of the isolation rod 11 within the circular tube 8 allows the width of the sorting channel to be flexibly adjusted according to the width of the webbing, adapting to the sorting needs of webbing of different specifications. Automated sorting reduces the time and labor of manual operation, improves production efficiency, and makes webbing sorting more efficient and accurate. The design of driving the eccentric wheels 3 via the first motors 2 to make circular motion of the collection plate 4 not only helps in the collection of webbing but also performs preliminary sorting of the webbing to a certain extent, reducing the difficulty of subsequent sorting.

[0034] The working principle of the above embodiments is as follows:

[0035] Four first motors 2 are started, driving their respective eccentric wheels 3 to rotate. The rotation of the eccentric wheels 3 causes the collecting plate 4 to move in a circular motion on the base plate 1. According to the width of the webbing, the isolation rod 11 inside the circular tube 8 is slidably adjusted. The isolation rod 11 slides inside the mounting hole 10 to adjust the width of the sorting channel, so that the sorting channel can flexibly adapt to different specifications of webbing, improving the flexibility and applicability of sorting. The second motor 22 is started, driving the drive pulley 23 to rotate. The drive pulley 23 rotates through the belt 2. 4 is connected to the driven pulley 16, thereby driving the traction roller 14 to start rotating. The webbing is placed on the traction roller 14. As the traction roller 14 rotates, the webbing is conveyed smoothly and continuously. The baffles 15 on both sides of the outer wall of the traction roller 14 effectively prevent the webbing from slipping off the traction roller 14 during the conveying process. During the webbing conveying process, the first guide roller 17 and the second guide wheel 18 provide additional guidance and support for the webbing. After being guided and supported, the webbing is sorted into different areas according to the width of the sorting channel adjusted by the isolation bar 11.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A webbing sorting device, comprising a base plate (1), characterized in that: The bottom of the base plate (1) is fixedly connected to four first motors (2) arranged in a rectangular array. The output ends of the four first motors (2) are all fixedly connected to eccentric wheels (3) through the base plate (1). The upper ends of the four eccentric wheels (3) are rotatably connected to a collecting plate (4). The upper end of the base plate (1) is fixedly connected to four pillars (5) arranged in a rectangular array. The upper ends of the four pillars (5) are fixedly connected to a top frame (6). The upper side of the top frame (6) is fixedly connected to two fixed rods (7) arranged in a mirror distribution. The two fixed rods (7) are fixedly connected to a round tube (8). The round tube (8) has multiple through holes (9) arranged in a straight line inside. The upper side of the top frame (6) has multiple mounting holes (10) arranged in a straight line. The multiple through holes (9) have slidably arranged isolation rods (11) inside.

2. The webbing sorting device according to claim 1, characterized in that: The top frame (6) has two upright plates (12) fixedly connected to both sides of its inner wall, and two bearing seats (13) fixedly connected to both sides of its upper end. Traction rollers (14) are rotatably connected inside the two bearing seats (13).

3. The webbing sorting device according to claim 2, characterized in that: The traction roller (14) is rotatably disposed inside the two upright plates (12). Baffles (15) are fixedly connected to both sides of the outer wall of the traction roller (14). A driven pulley (16) is fixedly sleeved on one side of the traction roller (14).

4. The webbing sorting device according to claim 2, characterized in that: The two upright plates (12) are respectively provided with a first guide roller (17) and a second guide wheel (18), and the second guide wheel (18) is fixedly connected to a handle (19) at one end of the upright plate (12).

5. The webbing sorting device according to claim 1, characterized in that: A support plate (20) is fixedly connected between the two pillars (5). A support platform (21) is fixedly connected to one side of the support plate (20). A second motor (22) is fixedly connected to the upper end of the support platform (21). A drive pulley (23) is fixedly connected to the output end of the second motor (22).

6. The webbing sorting device according to claim 5, characterized in that: The outer walls of the driving pulley (23) and the driven pulley (16) are fitted with belts (24).

7. The webbing sorting device according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to four legs (25) arranged in a rectangular array.

8. The webbing sorting device according to claim 1, characterized in that: The bottom ends of the plurality of isolation rods (11) are slidably disposed inside the mounting holes (10).