Winding machine for wire and cable production and manufacturing

Abstract

The utility model discloses a wire and cable producing and manufacturing winding machine which comprises a frame, a side frame, a rolling mechanism, a rotation adjusting mechanism and an adjusting auxiliary mechanism, and the rolling mechanism comprises a supporting roller, a pressing roller, a guide block, a guide rod and a stabilizing spring. The rotation adjusting mechanism comprises a speed reducing rod, a speed adjusting pipe, a slope rail, a moving block, a compression spring sleeve, a pushing ring and a moving ring, the rolling mechanism can effectively reduce resistance and friction during cable winding through cooperative work of a supporting roller and a compression roller, the surface of a cable is protected against damage, and the sliding fit design of a guide block and a guide rod enables the cable to be wound more stably. The stability and adaptability of the compression roller can be guaranteed, so that a cable is kept balanced in the winding process, the winding quality is guaranteed, the rotation adjusting mechanism achieves step-by-step adjustment of the pressure of the compression roller in the winding process through the combined effect of a speed reduction rod, a speed adjusting pipe, a slope rail and other structures, and the winding quality is guaranteed. And the working state of the equipment can be adjusted according to different cable specifications or operation requirements.

Description

TECHNICAL FIELD

[0001] The utility model relates to a winding machine technical field, more specifically, it relates to a winding machine for wire and cable production and manufacturing. BACKGROUND

[0002] In the existing wire and cable production and manufacturing technology, the winding machine is one of the very important equipment, its main function is to wind the wire and cable on the take-up shaft with certain tension and sequence, however, some common problems in the prior art have a great impact on the quality and efficiency of the winding process.

[0003] Firstly, in the operation process of the traditional winding machine, due to the lack of effective control of the wire and cable path, the cable may deviate and disordered before entering the winding shaft due to unstable running track, tension fluctuation or external interference, the cable fails to be wound on the winding shaft according to the predetermined sequence and tension, forming phenomena such as stacking and winding, affecting the quality of winding, and the disorderly winding of the cable may cause uneven stress in subsequent use, reducing the service life and performance of the finished product.

[0004] Secondly, in the traditional equipment, the structure of the roller pressing part is relatively simple, and lacks dynamic adjustment capability, once the production process needs to handle cables with different diameters, materials or characteristics, the pressing force of the roller cannot be adjusted according to the actual demand, which may cause extrusion damage to the insulation layer or shielding layer of the cable, affecting the product quality.

[0005] More seriously, the traditional roller pressing device is often directly coupled with the power system of the main machine, the rotating speed of the roller pressing part is fixed, and lacks independent adjustment function, when the winding speed needs to be adjusted, the roller pressing speed cannot be changed synchronously, resulting in uneven cable tension, affecting the winding quality, and when producing cables of various specifications, the characteristics of the cable cannot be adjusted according to the characteristics of the cable, limiting the adaptability of the equipment. TECHNICAL FIELD

[0006] (I) Technical problem solved

[0007] In view of the problems existing in the prior art, the utility model provides a winding machine for wire and cable production and manufacturing to solve the technical problems that the cable is prone to disorder, and lacks roller pressing adjustment, and the speed and force of the roller pressing are not easy to adjust.

[0008] (II) Technical scheme

[0009] To achieve the above object, the utility model provides following technical scheme: a winding machine for wire and cable production and manufacture, including frame, side frame, roll pressure mechanism, rotation adjusting mechanism and adjusting auxiliary mechanism, the roll pressure mechanism includes support roller, press roll, guide block, guide rod and stable spring, support roller supports rotation installation on the side frame, press roll supports rotation installation on the guide block, the guide rod is installed on the top end of side frame symmetry, the guide block is installed on the guide rod sliding, the stable spring is installed on the top end of guide block, the rotation adjusting mechanism includes reduction lever, speed regulation pipe, gradient rail, moving block, compression spring cover, push ring and moving ring, the one end of reduction lever is installed in press roll, the side wall of side frame is fixed with speed regulation pipe, the inner wall of speed regulation pipe is installed with gradient rail, the gradient rail is installed on the gradient rail, the one end surface of moving block is installed with compression spring cover, the inner wall of speed regulation pipe is directionally arranged with push ring, the bottom of moving block is connected with the top of push ring, the outer wall of speed regulation pipe is directionally installed with moving ring, and moving ring is connected with push ring.

[0010] The utility model further sets up, adjusting auxiliary mechanism includes rotary stand, top slope board, accept top slope board, rotation block, swivel ring, fixed stand and compression spring stand, rotary stand position rotation installation is installed on the outer wall of speed regulation pipe, top slope board is installed on the top end of rotary stand, accept top slope board is installed on the bottom end of moving ring, and top slope board rotates and pushes accept top slope board, makes moving ring and push ring move, and moving block moves on the gradient rail, and makes compression spring cover step by step to press to reduction lever, rotation block is installed on the bottom of rotary stand, swivel ring is installed on the side of rotation block, fixed stand is installed on the outer wall of reduction pipe, and compression spring stand can step by step press to swivel ring on fixed stand, makes rotary stand steady rotation.

[0011] The utility model further sets up, the top end of frame is equipped with the support symmetrically, and wire spool is rotationally installed on the support, and one end of cable passes between press roll and support roller and is connected with wire spool, and wire spool is installed on the support, can realize the efficient winding operation of cable, reduces the resistance and friction in winding process, protects the surface of cable, and the symmetric design of support makes winding operation more balanced, reduces equipment shaking.

[0012] The utility model further sets up, the side of frame is fixedly installed with drive motor, and the output of drive motor is installed with rack gear drive assembly, and drive motor provides power, and realizes mechanical automation in cooperation with rack gear drive assembly, significantly improves winding efficiency, and rack gear drive assembly ensures stable power transmission, avoids unstable and inefficient problems caused by traditional manual operation.

[0013] The utility model further sets up, one end of support roller is installed with driving lever, and one end of driving lever is connected with the other end of rack gear drive assembly, driving lever connects support roller and rack gear drive assembly, and support roller rotates by power transmission, so as to realize winding action.

[0014] The utility model further sets up, the bottom installation of speed regulation pipe is equipped with the connecting plate, and the connecting plate fixed mounting is in the side of side frame, and the connecting plate is used for fixing speed regulation pipe in the side of side frame, provides structural support, strengthens the overall stability of equipment.

[0015] The utility model further sets up, one end installation of guide rod is equipped with the limit block, and the top end of guide block presses dynamic stabilizing spring, further press to limit block, limit block installation is in one end of guide rod, prevents guide block from exceeding range in the process of sliding, plays the limiting protection effect.

[0016] The utility model further sets up, the top and bottom of swivel joint are equipped with the pressure groove, and the pressure groove sets up multiple, and one end of pressure spring frame can press into the pressure groove, makes the stable rotation of rotating block and rotary frame, the design of pressure groove makes pressure spring frame can be pressed in gradually, realizes multi -gear adjustment function, provides reliable positioning and fixed ability, guarantees the stable operation of rotating block and rotary frame.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the utility model provides a winding machine for wire and cable production and manufacture, has the following beneficial effects:

[0019] The utility model sets up roller mechanism, and the cooperation of supporting roller and pressure roller can effectively reduce the resistance and friction of cable winding, protects the surface of cable from being damaged, the sliding cooperation design of guide block and guide rod can guarantee the stability and adaptability of pressure roller, so that the cable keeps balance in the winding process, ensures the winding quality, and the stable spring provides a buffering effect, avoids the unstable operation of equipment due to uneven stress.

[0020] The utility model sets up rotation adjustment mechanism, and the combined action of speed reduction rod, speed regulation pipe and gradient rail etc. Structure realizes the step -by -step adjustment of pressure roller pressure in the winding process, so that the equipment can adjust the working state according to different cable specifications or operation demand, significantly improves the flexibility and precision of winding process.

[0021] The utility model sets up adjustment auxiliary mechanism, and the cooperation of rotary frame, upper top slope plate and top slope plate etc. Component makes the rotation adjustment mechanism more stable and more accurate adjustment, and the step -by -step compression design of multi -gear adjustment function and pressure spring frame provides reliable positioning and fixed ability, ensures that the equipment has good stability and durability when running. ACCURACY

[0022] Figure 1 It is the overall structural schematic drawing of the device in the utility model in the unused state;

[0023] Figure 2 Fig. 1 is a structural schematic diagram of a roller pressing mechanism in the present application;

[0024] Figure 3 Fig. 2 is a structural schematic diagram of a rotating adjusting mechanism in the present application;

[0025] Figure 4 Fig. 3 is a structural schematic diagram of a rotating adjusting mechanism and an adjusting auxiliary mechanism in the present application;

[0026] Figure 5 Fig. 4 is a structural schematic diagram of the inside of a rotating adjusting mechanism and an adjusting auxiliary mechanism in the present application.

[0027] In the figure: 1, frame; 2, side frame; 3, supporting roller; 4, pressing roller; 5, guide block; 6, guide rod; 7, stabilizing spring; 8, speed reduction rod; 9, speed regulation tube; 10, slope rail; 11, moving block; 12, pressing spring sleeve; 13, pushing ring; 14, moving ring; 15, rotating frame; 16, upper slope receiving plate; 17, lower slope receiving plate; 18, rotating block; 19, rotating ring; 20, fixed frame; 21, pressing spring frame; 22, support; 23, spool; 24, driving motor; 25, rack transmission assembly; 26, driving rod; 27, connecting plate; 28, limiting block; 29, pressing groove. DETAILED DESCRIPTION

[0028] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as that generally understood by those skilled in the art to which the present application belongs.

[0030] In the present application, unless otherwise specified, the directions such as "up", "down" are generally directed to the directions shown in the drawings, or are directed to the vertical, perpendicular or gravity directions; similarly, for the convenience of understanding and description, "left", "right" are generally directed to the left and right shown in the drawings; "inner", "outer" refer to the inner and outer relative to the contour of each component itself, but the above direction words are not used to limit the present application.

[0031] Please refer to Figures 1-5The utility model provides a wire and cable production and manufacture is wound around the wire and cable production and manufacture is wound around the machine that includes frame 1, side frame 2, roller mechanism, rotation adjusting mechanism and adjusting auxiliary mechanism, and roller mechanism includes support roller 3, press roller 4, guide block 5, guide rod 6 and stabilizing spring 7, support roller 3 supports rotation and is installed on side frame 2, press roller 4 supports rotation and is installed on guide block 5, guide rod 6 is installed on the top end of side frame 2 symmetrically, guide block 5 is slidably installed on guide rod 6, stabilizing spring 7 is installed on the top end of guide block 5, rotation adjusting mechanism includes speed reducer 8, speed regulation pipe 9, gradient rail 10, moving block 11, compression spring cover 12, push ring 13 and moving ring 14, speed reducer 8 is installed on one end of press roller 4, speed regulation pipe 9 is fixedly installed on the side wall of side frame 2, gradient rail 10 is installed on the inner wall of speed regulation pipe 9, moving block 11 is obliquely slidably installed on gradient rail 10, compression spring cover 12 is installed on one end surface of moving block 11, push ring 13 is directionally slidably arranged on the inner wall of speed regulation pipe 9, the bottom of moving block 11 is slidably connected with the top of push ring 13, and moving ring 14 is directionally slidably installed on the outer wall of speed regulation pipe 9, and moving ring 14 is slidably arranged in linkage with push ring 13.

[0032] In the embodiment, the cable passes between the support roller 3 and the press roller 4 after being drawn from the spool 23. The support roller 3 serves as a support, and the press roller 4, through the sliding adjustment of the guide block 5, can provide appropriate pressing force according to the diameter of the cable. The stabilizing spring 7 continuously presses the guide block 5, so that the press roller 4 always adheres to the surface of the cable, ensuring that the cable does not deviate or loosen during operation. The entire roller mechanism provides stable guidance for the cable through the cooperation of the press roller 4 and the support roller 3. The speed reducer 8 is connected with the press roller 4, and its rotation speed is controlled by the gradient rail 10 inside the speed regulation pipe 9. The gradient rail 10 cooperates with the moving block 11 to slide, and the moving block 11 gradually presses the compression spring cover 12 according to the rotation adjustment. The compression force of the compression spring cover 12 acts on the speed reducer 8, which affects the rotation speed of the press roller 4 through the speed reducer 8, indirectly controlling the tension of the cable. The push ring 13 slides to push the moving block 11 to move, and at the same time, it is linked with the external moving ring 14. The sliding adjustment of the moving ring 14 changes the force of the push ring 13 on the moving block 11, thereby achieving more precise tension control.

[0033] The adjusting auxiliary mechanism comprises a rotating frame 15, an upper slope plate 16, a receiving slope plate 17, a rotating block 18, a rotating ring 19, a fixing frame 20 and a compression spring frame 21, the rotating frame 15 is limitingly rotatably installed on the outer wall of the speed regulating pipe 9, the upper slope plate 16 is installed on the top end of the rotating frame 15, the receiving slope plate 17 is installed on the bottom end of the moving ring 14, the upper slope plate 16 rotates to push the receiving slope plate 17, so that the moving ring 14 and the pushing ring 13 move, the moving block 11 moves on the slope rail 10, and the compression spring sleeve 12 is gradually pressed to the speed reduction rod 8, the rotating block 18 is installed on the bottom of the rotating frame 15, the rotating ring 19 is installed on the side of the rotating block 18, the fixing frame 20 is installed on the outer wall of the speed reduction pipe, and the compression spring frame 21 on the fixing frame 20 can be gradually pressed to the rotating ring 19, so that the rotating frame 15 stably rotates.

[0034] In the embodiment, the rotating frame 15 rotates, the upper slope plate 16 pushes the receiving slope plate 17 to move, so that the moving ring 14 moves, the sliding of the pushing ring 13 is further transmitted to the moving block 11, the moving block 11 moves on the slope rail 10, the compression spring sleeve 12 is gradually pressed to the speed reduction rod 8 along with the movement of the moving block 11, so that the rotating speed of the compression roller 4 is adjusted, the compression spring frame 21 plays a role in stabilizing the rotating frame 15 by being pressed into the pressing groove 29 at the top or bottom of the rotating ring 19, and the stability and accuracy of the adjusting action are ensured, the adjusting auxiliary mechanism cooperates with the rotating adjusting mechanism, and dynamic, continuous and fine adjustment of the cable tension can be realized.

[0035] Please refer to Figures 1-5 , as a kind of wire and cable production and manufacturing for roll machine supplementary implementation mode of roll mechanism, rotating adjusting mechanism and adjusting auxiliary mechanism: the top end of frame 1 is symmetrically provided with support 22, and support 22 is rotatably provided with spool 23, and one end of cable is connected with spool 23 by passing between compression roller 4 and supporting roller 3, drive motor 24 is fixedly installed on the side of frame 1, and the output end of drive motor 24 is provided with rack transmission assembly 25, one end of supporting roller 3 is provided with driving rod 26, one end of driving rod 26 is connected with the other end of rack transmission assembly 25, connecting plate 27 is installed at the bottom of speed regulating pipe 9, and connecting plate 27 is fixedly installed on the side of side frame 2, one end of guide rod 6 is provided with limiting block 28, and the top end of guide block 5 is pressed by stabilizing spring 7, further pressed to limiting block 28, the top and bottom of rotating ring 19 are provided with pressing groove 29, the pressing groove 29 is provided with multiple groups, and one end of compression spring frame 21 can be pressed into the pressing groove 29, so that rotating block 18 and rotating frame 15 stably rotate.

[0036] More specifically, the cable is pulled out from the reel 23 installed on the top of the frame 1 into the roller mechanism, in which the supporting roller 3 provides a lifting action, and the compression roller 4 dynamically fits the cable through the action of the stabilizing spring 7 and the guide rod 6 to realize the guidance and stable clamping of the cable. When the cable passes through the roller mechanism, the running state of the cable begins to be controlled by the rotating adjustment mechanism. In the whole process, the adjustment auxiliary mechanism further adjusts the sliding movement of the moving ring 14 and the pushing ring 13 through the rotation of the rotating frame 15, the linkage of the upper slope plate 16 and the receiving slope plate 17, and the precise control of the action of the moving block 11. The drive motor 24 on the side of the frame 1 drives the rotation of the supporting roller 3 and the compression roller 4 through the rack transmission assembly 25 to ensure that the cable continuously and uniformly passes through the device.

[0037] In summary, when the roller mechanism needs to be operated, the device can clamp and guide the cable to keep it running stably, avoid affecting the winding quality due to looseness or deviation, and the cable passes between the compression roller 4 and the supporting roller 3 after being pulled out from the reel 23. The supporting roller 3 acts as a support, and the compression roller 4 can provide appropriate compression force according to the diameter of the cable through the sliding adjustment of the guide block 5. The stabilizing spring 7 continuously presses the guide block 5 to make the compression roller 4 always fit the surface of the cable to ensure that the cable does not deviate or loosen during operation. The whole roller mechanism provides smooth guidance for the cable through the cooperation of the compression roller 4 and the supporting roller 3.

[0038] When the rotating adjustment mechanism needs to be operated, the cable starts to pass through the roller mechanism at this time. The speed of the speed reduction rod 8 connected with the compression roller 4 is controlled by the slope track 10 inside the speed regulation tube 9. The slope track 10 cooperates with the moving block 11 to slide, and the moving block 11 gradually compresses the compression spring sleeve 12 according to the rotating adjustment. The compression force of the compression spring sleeve 12 acts on the speed reduction rod 8 to affect the rotation speed of the compression roller 4, indirectly control the tension of the cable, and the pushing ring 13 slides to push the moving block 11 to move, and at the same time cooperates with the external moving ring 14. The sliding adjustment of the moving ring 14 changes the force of the pushing ring 13 on the moving block 11, so as to realize more precise tension control.

[0039] When the adjustment auxiliary mechanism needs to be operated, when the rotating frame 15 rotates, the upper slope plate 16 pushes the receiving slope plate 17 to move, so that the moving ring 14 moves, and the sliding of the pushing ring 13 is further transmitted to the moving block 11, so that the moving block 11 moves along the slope track 10 step by step. With the movement of the moving block 11, the compression spring sleeve 12 gradually presses the speed reduction rod 8, so as to adjust the rotation speed of the compression roller 4. The compression spring frame 21 plays a role in stabilizing the rotating frame 15 by pressing into the compression groove 29 at the top or bottom of the rotating ring 19, ensuring the stability and accuracy of the adjustment action. The adjustment auxiliary mechanism cooperates with the rotating adjustment mechanism to realize dynamic, continuous and fine adjustment of the cable tension.

[0040] The cable is pulled out from the reel 23 installed on the top of the frame 1, enters the roller mechanism, in which the supporting roller 3 provides a lifting action, and the pressing roller 4 dynamically matches the cable through the action of the stabilizing spring 7 and the guide rod 6, so as to realize the guidance and stable clamping of the cable, when the cable passes through the roller mechanism, the running state of the cable starts to be controlled by the rotating adjusting mechanism, in the whole process, the adjusting auxiliary mechanism further adjusts the sliding movement of the moving ring 14 and the pushing ring 13 through the rotation of the rotating frame 15, the linkage of the upper slope plate 16 and the lower slope plate 17, and the accurate control of the action of the moving block 11, the driving motor 24 on the side of the frame 1 drives the rotation of the supporting roller 3 and the pressing roller 4 through the rack transmission assembly 25, so as to ensure that the cable continuously and uniformly passes through the device.

[0041] In all the above-mentioned solutions, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut cooperation connection, bolt or screw connection or other known connection mode, which will not be described one by one here, and the welding is preferred for the fixed connection mentioned above, although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A wire and cable production and manufacturing winding machine, comprising a frame (1), a side frame (2), a roller pressing mechanism, a rotation adjusting mechanism and an adjusting auxiliary mechanism, characterized in that: The roller pressing mechanism comprises a supporting roller (3), a pressing roller (4), a guide block (5), a guide rod (6) and a stabilizing spring (7), the supporting roller (3) is rotatably supported on the side frame (2), the pressing roller (4) is rotatably supported on the guide block (5), the guide rod (6) is symmetrically arranged on the top end of the side frame (2), the guide block (5) is slidably arranged on the guide rod (6), and the stabilizing spring (7) is arranged on the top end of the guide block (5).

2. The winding machine for manufacturing electric wire and cable according to claim 1, characterized in that: The rotating adjusting mechanism comprises a speed reduction rod (8), a speed regulating tube (9), a slope rail (10), a moving block (11), a compression spring sleeve (12), a pushing ring (13) and a moving ring (14), the speed reduction rod (8) is arranged at one end of the pressing roller (4), the speed regulating tube (9) is fixedly arranged on the side wall of the side frame (2), the slope rail (10) is arranged on the inner wall of the speed regulating tube (9), the moving block (11) is obliquely and slidably arranged on the slope rail (10), the compression spring sleeve (12) is arranged on one end surface of the moving block (11), the bottom of the moving block (11) is slidably connected with the top of the pushing ring (13), and the moving ring (14) is directionally and slidably arranged on the outer wall of the speed regulating tube (9).

3. The winding machine for manufacturing electric wire and cable according to claim 1, characterized in that: The adjusting auxiliary mechanism comprises a rotating frame (15), an upper top slope plate (16), a receiving top slope plate (17), a rotating block (18), a rotating ring (19), a fixed frame (20) and a compression spring frame (21), the rotating frame (15) is limitingly and rotatably arranged on the outer wall of the speed regulating tube (9), the upper top slope plate (16) is arranged on the top end of the rotating frame (15), the receiving top slope plate (17) is arranged on the bottom end of the moving ring (14), the upper top slope plate (16) rotates and pushes the receiving top slope plate (17), so that the moving ring (14) and the pushing ring (13) move, the moving block (11) moves on the slope rail (10), the compression spring sleeve (12) is gradually pressed to the speed reduction rod (8), the rotating block (18) is arranged on the bottom of the rotating frame (15), the rotating ring (19) is arranged on the side of the rotating block (18), and the fixed frame (20) is arranged on the outer wall of the speed reduction tube.

4. The winding machine for manufacturing electric wire and cable according to claim 1, characterized in that: The top end of the frame (1) is symmetrically provided with a support (22), a wire spool (23) is rotatably arranged on the support (22), and one end of the cable passes through the pressing roller (4) and the supporting roller (3) and is connected with the wire spool (23).

5. The winding machine for manufacturing electric wire and cable according to claim 4, characterized in that: The side of the frame (1) is fixedly provided with a driving motor (24), and the output end of the driving motor (24) is provided with a rack transmission assembly (25).

6. The winding machine for manufacturing electric wire and cable according to claim 1, characterized in that: One end of the supporting roller (3) is provided with a driving rod (26), and the other end of the driving rod (26) is connected with the other end of the rack transmission assembly (25).

7. The winding machine for manufacturing electric wire and cable according to claim 1, characterized in that: The bottom of the speed regulating tube (9) is provided with a connecting plate (27), and the connecting plate (27) is fixedly arranged on the side of the side frame (2). One end of the guide rod (6) is provided with a limiting block (28), and the top end of the guide block (5) presses the stabilizing spring (7) and further presses the limiting block (28).

8. The winding machine for manufacturing electric wire and cable according to claim 2, characterized in that: The top and bottom of the swivel ring (19) are provided with a plurality of pressing grooves (29), and one end of the pressing spring frame (21) can be pressed into the pressing groove (29), so that the rotating block (18) and the rotating frame (15) can be stably rotated.

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