Sludge collection and treatment device and sludge collection and treatment production line
By introducing a drive mechanism and a long brush design into the sludge treatment device, the problem of impurities not being removed from the filter screen is solved, ensuring the unobstructed flow of the filter plate and improving the efficiency and effectiveness of sludge treatment.
Patent Information
- Application Number
- CN202422411331.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In existing sludge treatment devices, impurities on the filter screen cannot be removed in time, leading to filter screen blockage and affecting the subsequent sludge treatment effect.
A sludge collection and treatment device was designed, comprising a drive mechanism, a long brush, and an impurity collection box. The drive mechanism drives the long brush to move horizontally on the filter plate to remove solid impurities and collect them into the impurity collection box.
This ensures the smooth flow of the filter plates, improves the efficiency and effectiveness of sludge treatment, and guarantees the continuity and high efficiency of the sludge treatment process.
Smart Images

Figure CN223659957U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sludge treatment technical field especially sludge collection and processing device and sludge collection and processing production line. BACKGROUND
[0002] Sludge is by water and sewage treatment process produced sediment material. Sludge contains a large number of hardened solid impurities, and the traditional sludge treatment device mainly filters out large solid impurities through a filter screen when removing the hardened solid impurities. However, after filtration, the solid impurities remain on the filter screen, which affects the subsequent removal of solid impurities in the sludge, thereby failing to complete the treatment of the sludge.
[0003] The existing patent (publication number: CN221028042U) proposes a sludge collection and treatment device including a support frame and a box. The support frame has a feed hopper at the upper end. The feed hopper is provided with a transmission cylinder at the lower end. The transmission cylinder is provided with a first motor at the lower end. The rotating shaft of the first motor penetrates the transmission cylinder and is fixedly connected with a spiral transmission rod. The outer side of the spiral transmission rod is provided with a spiral transmission blade. The lower end of the spiral transmission blade away from the first motor is provided with a discharge pipe. The upper side of the box is provided with four matrix-arranged springs. The springs are fixedly connected with a screening groove at the upper side. The screening groove is provided with a filter screen at the lower end. The lower side of the screening groove is provided with a vibration motor. The lower middle part of the screening groove is connected with the box through a corrugated pipe. The treatment device has a simple structure and is easy to operate. It can effectively remove hardened solid impurities and metal fragments in the sludge, ensuring the normal operation of sludge treatment.
[0004] The above-mentioned sludge treatment device adopts a first motor rotating shaft penetrating a transmission cylinder and being fixedly connected with a spiral transmission rod. The outer side of the spiral transmission rod is provided with a spiral transmission blade. The lower end of the spiral transmission blade away from the first motor is provided with a discharge pipe. The upper side of the box is provided with four matrix-arranged springs. The springs are fixedly connected with a screening groove at the upper side. The screening groove is provided with a filter screen at the lower end. The lower side of the screening groove is provided with a vibration motor. The lower middle part of the screening groove is connected with the box through a corrugated pipe. This scheme has the problem that impurities remain on the surface of the filter screen during the screening process, which cannot be cleaned, causing the filter screen to be blocked and unable to further separate solid impurities in the sludge. Therefore, we propose a sludge collection and treatment device to solve the above-mentioned problems. SUMMARY
[0005] The utility model provides a sludge collection and treatment device, which solves the technical problem that the current sludge treatment device cannot remove impurities on the filter screen.
[0006] To solve the above technical problems, the sludge collecting and processing device provided by the utility model, including bottom plate, the top of bottom plate is provided with sludge treatment box, the both sides of sludge treatment box are provided with impurity collecting box, the top of sludge treatment box is provided with filter plate, the both sides of the top of sludge treatment box are provided with side edge fixed plate, the side edge fixed plate is provided with sliding groove, the both sides of side edge fixed plate are fixed with second fixed plate, the top of filter plate is provided with sliding plate, the both sides of sliding plate are fixed with sliding block, the sliding block is clamped in sliding groove, the bottom of sliding plate is detachably provided with long plate brush, the top of long plate brush is closely attached to filter plate, the top of sliding plate is provided with driving mechanism, and the driving mechanism enables sliding plate to move horizontally above filter plate along the direction of sliding groove.
[0007] Preferably, the driving mechanism comprises a driving motor fixed to the bottom of the second fixed plate, an output end of the driving motor is fixed with a lead screw, and a movable block is threadedly sleeved on the lead screw and fixed to the bottom of the sliding plate.
[0008] The above technical solution is adopted: the driving mechanism comprises a driving motor fixed to the bottom of the second fixed plate, an output end of the driving motor is fixed with a lead screw, and a movable block is threadedly sleeved on the lead screw and fixed to the bottom of the sliding plate. The output end of the driving motor is rotated to drive the lead screw to rotate, so that the movable block on the lead screw moves along the lead screw, thereby driving the sliding plate to move along the lead screw. Therefore, the long plate brush at the bottom of the sliding plate can clean the solid impurities above the filter plate.
[0009] Preferably, the bottom of the sliding plate is provided with a clamping groove, the top of the long plate brush is fixed with a clamping plate, the clamping plate is clamped in the clamping groove, a plurality of threaded holes are formed in the sliding plate, a plurality of mounting plates are fixed to the both sides of the long plate brush, the mounting plates are provided with bolts, and the bolts enable the long plate brush to be fixed to the bottom of the long plate brush.
[0010] The above technical solution is adopted: the bottom of the sliding plate is provided with a clamping groove, the top of the long plate brush is fixed with a clamping plate, the clamping plate is clamped in the clamping groove, a plurality of threaded holes are formed in the sliding plate, a plurality of mounting plates are fixed to the both sides of the long plate brush, the mounting plates are provided with bolts, and the bolts enable the long plate brush to be fixed to the bottom of the long plate brush. This facilitates the disassembly, installation and replacement of the long plate brush.
[0011] Preferably, the top of the both sides of the side edge fixed plate is fixed with a top plate, the top of the top plate is centrally and symmetrically provided with a pouring hopper, the bottom of the top plate is fixed with a baffle plate on both sides of the center, the distance between the both sides of the baffle plate is less than the distance between the both sides of the pouring hopper, and the pouring hopper is arranged on both sides of the lead screw.
[0012] The technical scheme is as follows: the top of the two side edge fixing plates is fixed with a top plate, the top center of the top plate is symmetrically provided with a pouring hopper, sludge containing solid impurities is poured from the pouring hopper, the bottom center of the top plate is fixed with a baffle on both sides, the distance between the two side baffles is less than the distance between the two pouring hoppers, the pouring hoppers are arranged on both sides of the lead screw, the lead screw can be protected, sludge poured from the pouring hoppers cannot flow on the lead screw, and thus the normal work of the device is not affected.
[0013] Preferably, the top of the sludge treatment box is provided with a vibration motor, the two sides of the vibration motor are provided with first fixing plates, the vibration motor is fixed on the first fixing plates, the two ends of the two first fixing plates are fixed on the inner wall of the sludge treatment box, and the vibration motor is close to the bottom of the filter plate.
[0014] The technical scheme is as follows: the top of the sludge treatment box is provided with a vibration motor, the two sides of the vibration motor are provided with first fixing plates, the vibration motor is fixed on the first fixing plates, the two ends of the two first fixing plates are fixed on the inner wall of the sludge treatment box, and the vibration motor is close to the bottom of the filter plate, the vibration motor vibrates to make the filter plate vibrate, and thus sludge on the filter plate flows into the sludge treatment box.
[0015] Preferably, the bottom plate is L-shaped, one side of the bottom plate is fixed with a support plate, and the top of the support plate is fixed at the bottom of one of the side edge fixing plates.
[0016] The technical scheme is as follows: the bottom plate is L-shaped, one side of the bottom plate is fixed with a support plate, and the top of the support plate is fixed at the bottom of one of the side edge fixing plates, so that the side edge fixing plate can be supported, and thus the device can be ensured to run completely.
[0017] Preferably, the impurity collecting box is fixed with a handle.
[0018] The technical scheme is as follows: the impurity collecting box is fixed with a handle, so that the impurity collecting box can be pulled out, and the collected impurities can be cleaned.
[0019] The application further provides a sludge collecting and processing production line, which comprises the sludge collecting and processing device.
[0020] Compared with the related art, the sludge collecting and processing device has the following beneficial effects:
[0021] 1. Compared with the traditional sludge collection and treatment device, the sludge collection and treatment device is provided with a driving mechanism, a long plate brush and an impurity collection box, a large amount of solid impurities are contained in the sludge in the process of sludge treatment, the solid impurities in the sludge are filtered through the filter plate first, the filtered sludge flows into the sludge treatment box, and the solid impurities are left on the filter plate, the driving mechanism is started, and the long plate brush moves horizontally on the upper surface of the filter plate, so that the solid impurities on the filter plate are timely removed into the impurity collection box on one side of the sludge treatment box, the smoothness of the filter plate is ensured, the filtration of the solid impurities in the subsequent sludge treatment process and the treatment of the sludge are facilitated, the operation is convenient and efficient, and the sludge treatment effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a structural schematic view of the sludge collection and treatment device.
[0023] Figure 2 It is a top view of the sludge collection and treatment device.
[0024] Figure 3 It is a sectional view of the sludge collection and treatment device.
[0025] Figure 4 It is a structure diagram of the driving mechanism and the long plate brush in the sludge collection and treatment device.
[0026] Figure 5 It is a split view of the long plate brush in the sludge collection and treatment device.
[0027] In the drawing, 1 is a bottom plate, 2 is a supporting plate, 3 is a sludge treatment box, 31 is a first fixed plate, 32 is a vibration motor, 4 is an impurity collection box, 41 is a handle, 5 is a side fixed plate, 51 is a sliding groove, 52 is a second fixed plate, 6 is a top plate, 61 is a pouring bucket, 62 is a baffle, 7 is a driving mechanism, 71 is a driving motor, 72 is a screw rod, 73 is a movable block, 8 is a sliding plate, 81 is a sliding block, 82 is a threaded hole, 83 is a clamping groove, 9 is a long plate brush, 91 is a clamping plate, 92 is a mounting plate, 93 is a bolt, and 10 is a filter plate. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0029] Embodiment one
[0030] As Figures 1-5The sludge collecting and processing device is shown, including a bottom plate 1, a sludge treatment box 3 arranged on the top of the bottom plate 1, impurity collecting boxes 4 distributed on both sides of the sludge treatment box 3, a filter plate 10 arranged on the top of the sludge treatment box 3, side fixed plates 5 arranged on both sides of the top of the sludge treatment box 3, sliding grooves 51 formed in the side fixed plates 5, a second fixed plate 52 fixed between the two side fixed plates 5, a sliding plate 8 arranged above the filter plate 10, sliding blocks 81 fixed on both sides of the sliding plate 8, the sliding blocks 81 clamped in the sliding grooves 51, a long plate brush 9 detachably arranged on the bottom of the sliding plate 8, the long plate brush 9 closely attached to the top of the filter plate 10, a driving mechanism 7 arranged on the top of the sliding plate 8, the driving mechanism 7 enabling the sliding plate 8 to move horizontally above the filter plate 10 along the direction of the sliding grooves 51;
[0031] The sludge collecting and processing device is shown, including a bottom plate 1, a sludge treatment box 3 arranged on the top of the bottom plate 1, impurity collecting boxes 4 distributed on both sides of the sludge treatment box 3, a filter plate 10 arranged on the top of the sludge treatment box 3, side fixed plates 5 arranged on both sides of the top of the sludge treatment box 3, sliding grooves 51 formed in the side fixed plates 5, a second fixed plate 52 fixed between the two side fixed plates 5, a sliding plate 8 arranged above the filter plate 10, sliding blocks 81 fixed on both sides of the sliding plate 8, the sliding blocks 81 clamped in the sliding grooves 51, a long plate brush 9 detachably arranged on the bottom of the sliding plate 8, the long plate brush 9 closely attached to the top of the filter plate 10, a driving mechanism 7 arranged on the top of the sliding plate 8, the driving mechanism 7 enabling the sliding plate 8 to move horizontally above the filter plate 10 along the direction of the sliding grooves 51;
[0032] Example two
[0033] As Figures 1-5As shown, the driving mechanism 7 comprises a driving motor 71 fixed at the bottom of the second fixed plate 52, the output end of the driving motor 71 is fixed with a lead screw 72, the lead screw 72 is threadedly sleeved with a movable block 73, the bottom of the movable block 73 is fixed on the sliding plate 8, the bottom of the sliding plate 8 is provided with a clamping groove 83, the top of the long plate brush 9 is fixed with a clamping plate 91 clamped in the clamping groove 83, a plurality of threaded holes 82 are formed in the sliding plate 8, the long plate brush 9 is fixed on the bottom of the long plate brush 9 by fixing a plurality of mounting plates 92 on the two sides of the long plate brush 9, and the mounting plate 92 is provided with a bolt 93, the bolt 93 makes the long plate brush 9 fixed on the bottom of the long plate brush 9, the top of the two side edge fixed plates 5 is fixed with a top plate 6, the top of the top plate 6 is centrally and symmetrically provided with a pouring hopper 61, the bottom of the top plate 6 is fixed with a baffle 62 on both sides of the center, the distance between the two side baffles 62 is less than the distance between the two side pouring hoppers 61, the pouring hoppers 61 are arranged on both sides of the lead screw 72, a vibration motor 32 is arranged in the top of the sludge treatment box 3, the vibration motor 32 is arranged on both sides of the first fixed plate 31, the vibration motor 32 is fixed on the first fixed plate 31, the two ends of the first fixed plate 31 are fixed on the inner wall of the sludge treatment box 3, the vibration motor 32 is in close contact with the bottom of the filter plate 10, the vibration of the vibration motor 32 makes the filter plate 10 vibrate, so that the sludge on the filter plate 10 flows into the sludge treatment box 3, the bottom plate 1 is L-shaped, the bottom plate 1 is fixed with a support plate 2 on one side, the support plate 2 is fixed on the bottom of one of the side edge fixed plates 5, so that the side edge fixed plate 5 can be supported, thereby ensuring the complete operation of the device, the impurity collecting box 4 is fixed with a handle 41, which facilitates pulling out the impurity collecting box 4 and cleaning the collected impurities;
[0034] The driving motor 71 is fixed at the bottom of the second fixed plate 52, the output end of the driving motor 71 is fixed with a lead screw 72, the lead screw 72 is threadedly sleeved with a movable block 73, the bottom of the movable block 73 is fixed on the sliding plate 8, the driving motor 71 output end rotates to drive the lead screw 72 to rotate, so that the movable block 73 on the lead screw 72 moves along the lead screw 72, thereby driving the sliding plate 8 to move along the lead screw 72, so that the long plate brush 9 at the bottom of the sliding plate 8 can sweep the solid impurities above the filter plate 10;
[0035] The bottom of the sliding plate 8 is provided with a clamping groove 83, the top of the long plate brush 9 is fixed with a clamping plate 91 clamped in the clamping groove 83, a plurality of threaded holes 82 are formed in the sliding plate 8, the two sides of the long plate brush 9 are fixed with a plurality of mounting plates 92, the mounting plates 92 are provided with bolts 93, the bolts 93 fix the long plate brush 9 on the bottom of the sliding plate 8, facilitating disassembly, installation and replacement of the long plate brush 9, the top of the two side edge fixed plates 5 is fixed with a top plate 6, the top of the top plate 6 is centrally and symmetrically provided with a pouring hopper 61, the sludge containing solid impurities is poured from the pouring hopper 61, the bottom of the top plate 6 is fixed with a baffle 62 on both sides of the center, the distance between the two side baffles 62 is less than the distance between the two side pouring hoppers 61, the pouring hoppers 61 are arranged on both sides of the lead screw 72, which can protect the lead screw 72 from the sludge poured into the pouring hoppers 61, and will not affect the normal work of the device.
[0036] Working principle: as shown in Figures 1-5 The sludge containing solid impurities is poured from the pouring hopper 61, the sludge falls on the center of the filter plate 10, the vibration motor 32 is started, the vibration motor 32 vibrates to filter the sludge on the filter plate 10 into the sludge treatment box 3, while the impurities in the sludge remain on the upper surface of the filter plate 10, the driving mechanism 7 is started, the output end of the driving motor 71 rotates forward or reversely, drives the lead screw 72 to rotate, so that the movable block 73 moves along the lead screw 72, thereby making the sliding plate 8 move along the sliding groove 51 on the two side edge fixed plates 5, so that the long plate brush 9 at the bottom of the sliding plate 8 sweeps the upper surface of the filter plate 10 in time, thereby sweeping the solid impurities into the impurity collection box 4 on both sides of the sludge treatment box 3, when the impurity collection box 4 is full of solid impurities, the handle 41 is pulled to pull out the impurity collection box 4 from the bottom plate 1, at the same time, the pouring hoppers 61 on both sides of the bottom of the top plate 6 can protect the lead screw 72 from the sludge poured thereon, when the long plate brush 9 is damaged, the long plate brush 9 is removed from the sliding plate 8 for replacement by disassembling the bolts 93, the device can sweep the solid impurities remaining on the upper surface of the filter plate 10 in time, ensuring the efficiency and convenience of sludge treatment.
[0037] Example three
[0038] Based on example one or example two
[0039] The example further provides a sludge collection and treatment production line, the sludge treatment production line comprising the sludge collection and treatment device of example one or example two.
[0040] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sludge collecting and treating apparatus, characterized by comprising: The utility model provides a sludge collection and treatment production line, including bottom plate (1), the top of bottom plate (1) is provided with sludge treatment box (3), the both sides of sludge treatment box (3) are distributed with impurity collection box (4), the top of sludge treatment box (3) is provided with filter plate (10), the both sides of top of sludge treatment box (3) are provided with side edge fixed plate (5), be provided with chute (51) on side edge fixed plate (5), the both sides of second fixed plate (52) are fixed between both sides side edge fixed plate (5), the top of filter plate (10) is provided with sliding plate (8), the both sides of sliding plate (8) are fixed with sliding block (81), sliding block (81) is clamped in chute (51), the bottom of sliding plate (8) is detachably provided with long plate brush (9), long plate brush (9) is close to the top of filter plate (10), the top of sliding plate (8) is provided with drive mechanism (7), drive mechanism (7) makes sliding plate (8) above filter plate (10) horizontal movement along the direction of chute (51).
2. The sludge collecting and processing apparatus according to claim 1, characterized by The drive mechanism (7) includes a drive motor (71), the drive motor (71) is fixed on the bottom of the second fixed plate (52), the output end of the drive motor (71) is fixed with a screw rod (72), the screw rod (72) is threadedly sleeved with a movable block (73), the bottom of the movable block (73) is fixed on the sliding plate (8).
3. The sludge collecting and processing apparatus according to claim 1, characterized by The bottom of the sliding plate (8) is provided with a clamping groove (83), the top of the long plate brush (9) is fixed with a clamping plate (91), the clamping plate (91) is clamped in the clamping groove (83), a plurality of threaded holes (82) are formed in the sliding plate (8), a plurality of mounting plates (92) are fixed on the both sides of the long plate brush (9), the mounting plates (92) are provided with bolts (93), and the bolts (93) fix the long plate brush (9) to the bottom of the sliding plate (8).
4. The sludge collecting and processing apparatus according to claim 1, characterized by The top of the both sides of the side edge fixed plate (5) is fixed with a top plate (6), the top of the top plate (6) is centrally and symmetrically provided with an inverted bucket (61), the bottom of the top plate (6) is fixed with a baffle (62) on both sides of the center, the distance between the both sides of the baffle (62) is less than the distance between the both sides of the inverted bucket (61), and the inverted bucket (61) is arranged on both sides of the screw rod (72).
5. The sludge collecting and processing apparatus according to claim 4, wherein The top of the sludge treatment box (3) is provided with a vibration motor (32), the both sides of the vibration motor (32) are distributed with a first fixed plate (31), the vibration motor (32) is fixed on the first fixed plate (31), the both ends of the both sides of the first fixed plate (31) are fixed on the inner wall of the sludge treatment box (3), and the vibration motor (32) is close to the bottom of the filter plate (10).
6. The sludge collecting and processing apparatus according to claim 1, wherein The bottom plate (1) is L-shaped, one side of the bottom plate (1) is fixed with a support plate (2), and the top of the support plate (2) is fixed on the bottom of one of the side edge fixed plates (5).
7. The sludge collecting and processing apparatus according to claim 1, wherein The impurity collection box (4) is fixed with a handle (41).
8. Sludge collection and treatment line, characterized in that, The sludge collection and treatment production line comprises the sludge collection and treatment device according to any one of claims 1-7.
Citation Information
Patent Citations
A construction sludge collection and treatment device
CN221028042U