Efficient tempered glass homogenizing treatment device

By designing an efficient tempered glass homogenization device, a motor, hydraulic cylinder, and transmission mechanism are used to achieve stable load-bearing of tempered glass and uniform hot air blowing, solving the problem of glass cracking caused by uneven hot air and improving the uniform heating effect and safety of the glass.

CN223659981UActive Publication Date: 2025-12-12HUANGSHI LIANGHE TEMPERED GLASS CO LTD
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Patent Information

Application Number
CN202423215651.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-12
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing tempered glass homogenization equipment suffers from uneven hot air distribution during the heating process, leading to uneven heating of the glass and making it prone to cracking near the heat source.

Method used

A high-efficiency tempered glass homogenization device was designed, which includes a placement mechanism, a limiting mechanism, a reciprocating mechanism, a heating mechanism, and a rolling mechanism. Through the cooperation of a motor, a hydraulic cylinder, and a transmission mechanism, the device achieves stable bearing, rotation, and uniform hot air blowing of the tempered glass, ensuring that the glass is heated evenly.

Benefits of technology

This technology enables uniform heating of tempered glass, preventing localized overheating and cracking, and improving the quality and safety of the glass.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass manufacturing equipment, and discloses an efficient tempered glass homogenizing treatment device which comprises a homogenizing furnace, a top box is fixedly mounted at the top of the homogenizing furnace, a supporting seat is rotatably mounted on the inner wall of the bottom of the homogenizing furnace, a wheel groove is formed in the top of the supporting seat, a placement frame is arranged above the supporting seat, and a placement mechanism is arranged in the placement frame; a motor is fixedly installed on the inner wall of the top of the top box, a limiting mechanism is arranged on the inner wall of the top of the homogenizing furnace, a reciprocating mechanism is arranged between the top box and the homogenizing furnace, a heating mechanism is arranged in the homogenizing furnace, a rolling mechanism is arranged at the bottom of the containing frame, and a furnace door is arranged on the front side of the homogenizing furnace. Compared with the prior art, the device has the following advantages and effects that by arranging the reciprocating mechanism and the heating mechanism, hot air can be uniformly blown and sprayed to glass on the placing frame through the hot air cover, and the purpose of avoiding explosion caused by local concentrated heating of tempered glass on the placing frame can be achieved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of glass manufacturing equipment, in particular to an efficient tempered glass homogenization treatment device. BACKGROUND

[0002] The tempered glass homogenization treatment device is a detection device for tempered glass products, and after the tempered glass process is completed, the tempered glass enters a homogenization furnace. According to the hot immersion principle of the homogenization furnace, hot air flows parallel to the surface of the glass and flows freely between each piece of glass, and should not be hindered due to the breakage of the glass. The tempered glass with the hidden danger of "self-explosion" that is, the tempered glass with uneven internal stress, is exploded in advance during the test, so that the "self-explosion" of the tempered glass after installation is avoided, and the qualified rate of the tempered glass after homogenization is greatly improved, so that the safety and reliability of the tempered glass of the building are improved.

[0003] According to the search, the patent document with the authorized announcement number CN208980582U discloses a tempered glass homogenization furnace with a hot air circulation device, which comprises a shell, a box body fixedly connected to the bottom of the inner wall of the shell, two sliding grooves formed in the bottom of the inner wall of the box body, and two rolling wheels movably connected to the bottom of the inner wall of the sliding groove. The shell, the box body, the sliding groove, the rolling wheel, the rolling shaft, the homogenization box, the first through groove, the second through groove, the ventilation net, the non-slip pad, the tempered glass body, the heating block, the first fan, the first ventilation pipe, the second ventilation pipe, the second fan, the first air outlet pipe and the second air outlet pipe are matched with each other to solve the problem that the common tempered glass homogenization furnace with a hot air circulation device is not convenient to use. During the homogenization process, the gap between the glass sheets is enlarged, air passage blockage is avoided, the temperature difference of the tempered glass caused by mutual adhesion is prevented, the tempered glass is prevented from being broken, and great convenience is brought to the tempered glass homogenization work.

[0004] In actual use, it is found that in the existing device, when the tempered glass is treated by heating and homogenization, the hot air cannot be uniformly blown on the glass, which easily leads to uneven heating of the glass and further leads to the problem that the glass near the heat source is easily broken. Therefore, we propose an efficient tempered glass homogenization treatment device to solve the above problems. Practical new type content

[0005] The purpose of the present application is to solve the problems in the prior art that the hot air cannot be uniformly blown on the glass, which easily leads to uneven heating of the glass and further leads to the problem that the glass near the heat source is easily broken. Therefore, an efficient tempered glass homogenization treatment device is proposed.

[0006] The above technical purpose of the application is achieved by the following technical scheme: an efficient tempered glass homogenizing device, comprising a homogenizing furnace, a top box fixedly installed on the top of the homogenizing furnace, a support seat rotatably installed on the inner wall of the bottom of the homogenizing furnace, a wheel groove opened on the top of the support seat, a placing rack arranged above the support seat, and a placing mechanism arranged in the placing rack; a motor fixedly installed on the inner wall of the top of the top box, a limiting mechanism arranged on the inner wall of the top of the homogenizing furnace, a reciprocating mechanism arranged between the top box and the homogenizing furnace, a heating mechanism arranged in the homogenizing furnace, a rolling mechanism arranged on the bottom of the placing rack, a furnace door arranged on the front side of the homogenizing furnace, and a controller arranged on the front side of the furnace door and electrically connected with the motor.

[0007] Further arrangement of the application is that the placing mechanism comprises a support plate and an antiskid pad, and the same support plate is fixedly installed on the inner wall of both sides of the placing rack, a plurality of support plates are arranged, and an antiskid pad is arranged above the support plate, and the same fixing column is arranged between the antiskid pad and the support plate.

[0008] By adopting the above technical scheme, the tempered glass can be placed on the antiskid pad by arranging the placing mechanism, the tempered glass can be stably carried by the antiskid pad, and the purpose of preventing the tempered glass from sliding and moving during the treatment process is achieved.

[0009] Further arrangement of the application is that the limiting mechanism comprises a hydraulic cylinder, a positioning plate, two clamping blocks and clamping grooves, the hydraulic cylinder is rotatably installed on the top of the homogenizing furnace, the positioning plate is fixedly installed on the output shaft of the hydraulic cylinder, the two clamping blocks are arranged on the bottom of the positioning plate, the clamping grooves are opened on the top of the placing rack, the clamping blocks are matched with the corresponding clamping grooves, and the output shaft of the motor is fixedly connected with the top of the hydraulic cylinder.

[0010] By adopting the above technical scheme, the clamping blocks can be moved downward by the hydraulic cylinder by arranging the limiting mechanism, the clamping blocks and the clamping grooves can be clamped by arranging the clamping blocks and the clamping grooves, and the purpose of limiting the placing rack is achieved.

[0011] Further arrangement of the application is that the reciprocating mechanism comprises two reciprocating lead screws and a lead screw seat, the two reciprocating lead screws are rotatably installed on the inner wall of the top of the top box, the motor is located between the two reciprocating lead screws, the reciprocating lead screws are rotatably connected with the inner wall of the bottom of the homogenizing furnace at the bottom ends of the reciprocating lead screws, the lead screw seat is threadedly sleeved on the reciprocating lead screw, and a transmission mechanism is arranged between the reciprocating lead screw and the output shaft of the motor.

[0012] By adopting the above technical scheme, the reciprocating lead screws can drive the lead screw seat to move up and down reciprocatingly by arranging the reciprocating mechanism, and the purpose of driving the hot air cover to move up and down reciprocatingly is achieved.

[0013] The further setting of the application is that the transmission mechanism comprises two first transmission wheels, two second transmission wheels and two transmission belts, two first transmission wheels are fixedly sleeved on the motor output shaft, a second transmission wheel is fixedly sleeved on the reciprocating lead screw, the second transmission wheel is located in the top box, and the same transmission belt is sleeved on the first transmission wheel and the corresponding second transmission wheel.

[0014] By adopting the above technical scheme, the motor can drive the two reciprocating lead screws to rotate synchronously through the transmission mechanism.

[0015] The further setting of the application is that the heating mechanism comprises a hot air blower, a hot air cover and a hot air hose, the hot air blowers are arranged on both sides of the homogenizing furnace, the hot air covers are arranged on one side of the two adjacent lead screw seats, the same hot air hose is arranged between the hot air blower and the corresponding hot air cover, and the hot air blower is electrically connected with the controller.

[0016] By adopting the above technical scheme, the hot air blower can blow and sprinkle the hot air through the hot air hose from the hot air cover through the heating mechanism, the hot air can circulate in the homogenizing furnace, and the purpose of heating treatment of the tempered glass placed on the placing rack can be achieved.

[0017] The further setting of the application is that the rolling mechanism comprises a wheel frame and a roller, the wheel frame is arranged at the bottom of the placing rack, the roller is rotatably installed on the wheel frame, and the roller is matched with the corresponding wheel groove.

[0018] By adopting the above technical scheme, the roller can roll in the wheel groove through the rolling mechanism, the placing rack can be conveniently moved on the supporting seat, and the purpose of conveniently taking and placing the placing rack can be achieved.

[0019] The further setting of the application is that ventilation holes are arranged on both sides of the placing rack, and the ventilation holes are located between the two corresponding supporting plates.

[0020] By adopting the above technical scheme, the ventilation holes help the hot air to uniformly circulate around the tempered glass, ensure the uniformity of heating, make the tempered glass complete the homogenization treatment process in a uniform heat environment, effectively eliminate the stress in the tempered glass, and improve the quality and safety of the tempered glass.

[0021] The beneficial effects of the application are:

[0022] (1) The motor, the hydraulic cylinder, the positioning plate, the clamping block and the placing rack are matched, the motor can drive the placing rack to rotate, the tempered glass can be driven to rotate, and the purpose of uniformly heating the tempered glass can be achieved.

[0023] (2), through the motor, the first transmission wheel, the second transmission wheel, the transmission belt, the reciprocating screw rod, the screw rod seat and the hot air cover, the motor can drive the hot air cover to move up and down reciprocatingly, the hot air cover can blow hot air uniformly to the glass on the placing rack, and the purpose of avoiding the explosion of the tempered glass on the placing rack due to local concentrated heating can be achieved;

[0024] (3), through the cooperation of the hot air blower, the hot air hose and the hot air cover, the hot air blower can blow hot air through the hot air hose by the hot air cover, the hot air can circulate in the homogenizing furnace, and the purpose of heating treatment of the tempered glass placed on the placing rack can be achieved. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0026] Figure 1 is a three-dimensional structure schematic diagram of a high-efficiency tempered glass homogenizing treatment device of the present application;

[0027] Figure 2 is a homogenizing furnace internal and top box internal structure schematic diagram of a high-efficiency tempered glass homogenizing treatment device of the present application;

[0028] Figure 3 is a structure schematic diagram of a high-efficiency tempered glass homogenizing treatment device of the present application;

[0029] Figure 4 is a structure schematic diagram of a high-efficiency tempered glass homogenizing treatment device of the present application.

[0030] In the figure: 1, homogenizing furnace; 2, top box; 3, support seat; 4, wheel groove; 5, placing rack; 6, support plate; 7, non-slip pad; 8, wheel frame; 9, roller; 10, motor; 11, hydraulic cylinder; 12, positioning plate; 13, clamping block; 14, clamping groove; 15, reciprocating screw rod; 16, screw rod seat; 17, hot air blower; 18, hot air cover; 19, hot air hose; 20, first transmission wheel; 21, second transmission wheel; 22, transmission belt; 23, ventilation hole; 24, furnace door; 25, controller. DETAILED DESCRIPTION

[0031] The technical solutions of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of the present application.

[0032] Referring to Figures 1-4 The present application provides an efficient toughened glass homogenizing device, which comprises a homogenizing furnace 1, a top box 2 fixedly installed at the top of the homogenizing furnace 1, a support seat 3 rotatably installed on the inner wall of the bottom of the homogenizing furnace 1, a wheel groove 4 formed at the top of the support seat 3, a placing rack 5 arranged above the support seat 3, and a placing mechanism arranged in the placing rack 5; a motor 10 fixedly installed on the inner wall of the top of the top box 2, a limiting mechanism arranged on the inner wall of the top of the homogenizing furnace 1, a reciprocating mechanism arranged between the top box 2 and the homogenizing furnace 1, a heating mechanism arranged in the homogenizing furnace 1, a rolling mechanism arranged at the bottom of the placing rack 5, a furnace door 24 arranged on the front side of the homogenizing furnace 1, a controller 25 arranged on the front side of the furnace door 24, and the controller 25 electrically connected with the motor 10.

[0033] Specifically, the placing mechanism comprises a support plate 6 and a non-slip pad 7, and the same support plate 6 is fixedly installed on the inner wall of both sides of the placing rack 5, a plurality of support plates 6 are arranged, the non-slip pad 7 is arranged above the support plate 6, and the same fixing column is arranged between the non-slip pad 7 and the support plate 6.

[0034] Specifically, the limiting mechanism comprises a hydraulic cylinder 11, a positioning plate 12, two clamping blocks 13 and a clamping groove 14, the hydraulic cylinder 11 is rotatably installed on the top of the homogenizing furnace 1, the positioning plate 12 is fixedly installed on the output shaft of the hydraulic cylinder 11, the two clamping blocks 13 are arranged on the bottom of the positioning plate 12, the clamping groove 14 is formed at the top of the placing rack 5, the clamping block 13 is matched with the corresponding clamping groove 14, and the output shaft of the motor 10 is fixedly connected with the top of the hydraulic cylinder 11.

[0035] Specifically, the reciprocating mechanism comprises two reciprocating lead screws 15 and a lead screw seat 16, the two reciprocating lead screws 15 are rotatably installed on the top of the top box 2, the motor 10 is located between the two reciprocating lead screws 15, the reciprocating lead screw 15 is rotatably connected with the inner wall of the bottom of the homogenizing furnace 1 at the bottom end, the lead screw seat 16 is threadedly sleeved on the reciprocating lead screw 15, and the transmission mechanism is arranged between the reciprocating lead screw 15 and the output shaft of the motor 10.

[0036] Specifically, the transmission mechanism comprises two first transmission wheels 20, two second transmission wheels 21 and two transmission belts 22, the two first transmission wheels 20 are fixedly sleeved on the output shaft of the motor 10, the second transmission wheel 21 is fixedly sleeved on the reciprocating lead screw 15, the second transmission wheel 21 is located in the top box 2, and the same transmission belt 22 is sleeved on the first transmission wheel 20 and the corresponding second transmission wheel 21.

[0037] Specifically, the heating mechanism includes a hot air blower 17, a hot air cover 18 and a hot air hose 19, both sides of the homogenizing furnace 1 are provided with the hot air blower 17, one side adjacent to the two screw rod seats 16 is provided with the hot air cover 18, the hot air blower 17 and the corresponding hot air cover 18 are provided with the same hot air hose 19, and the hot air blower 17 is electrically connected with the controller 25.

[0038] Specifically, the rolling mechanism includes a wheel frame 8 and a roller 9, the wheel frame 8 is arranged at the bottom of the placing rack 5, and the roller 9 is rotatably installed on the wheel frame 8 and matched with the corresponding wheel groove 4.

[0039] Specifically, the placing rack 5 is provided with ventilation holes 23 on both sides, and the ventilation holes 23 are located between the corresponding two supporting plates 6.

[0040] In the application, first, the tempered glass to be homogenized is placed in the placing rack 5 through the furnace door 24, the tempered glass can be stably carried by the anti-skid pad 7, and the purpose of preventing sliding displacement of the tempered glass during processing is achieved, the rolling mechanism at the bottom of the placing rack 5 is composed of the wheel frame 8 and the roller 9, the roller 9 can move in the wheel groove 4, and the purpose of facilitating movement of the placing rack 5 on the supporting seat 3 is achieved; after the furnace door 24 is closed, the controller 25 first starts the hydraulic cylinder 11, the output shaft of the hydraulic cylinder 11 can move the positioning plate 12 downward, the clamping block 13 at the bottom of the positioning plate 12 is clamped with the clamping groove 14 at the top of the placing rack 5, the purpose of preventing the placing rack 5 from shaking during processing is achieved, and then the hot air blower 17 and the motor 10 are started, the hot air blower 17 can blow hot air through the hot air hose 19 from the hot air cover 18, the hot air can circulate in the homogenizing furnace 1, and the purpose of heating the tempered glass placed on the placing rack 5 is achieved, on one hand, the motor 10 drives the hydraulic cylinder 11 to rotate, and drives the tempered glass to rotate through the positioning plate 12, the clamping block 13 and the placing rack 5, and the purpose of uniformly heating the tempered glass is achieved; on the other hand, the motor 10 drives the reciprocating screw rod 15 to rotate through the transmission mechanism, in the transmission mechanism, the first transmission wheel 20 on the output shaft of the motor 10 drives the second transmission wheel 21 on the reciprocating screw rod 15 to rotate through the transmission belt 22, so that the reciprocating screw rod 15 rotates, drives the screw rod seat 16 to move up and down reciprocally, drives the hot air cover 18 to move up and down reciprocally, and the purpose of uniformly blowing hot air to the glass on the placing rack 5 through the hot air cover 18 is achieved, so that the purpose of avoiding local concentrated heating of the tempered glass on the placing rack 5 to avoid explosion is achieved.

Claims

1. A high-efficiency tempered glass homogenization treatment device, characterized in that, The system includes a homogenizing furnace (1), a top box (2) is fixedly installed on the top of the homogenizing furnace (1), a support base (3) is rotatably installed on the inner wall of the bottom of the homogenizing furnace (1), a wheel groove (4) is opened on the top of the support base (3), a placement rack (5) is provided above the support base (3), and a placement mechanism is provided inside the placement rack (5). A motor (10) is fixedly installed on the inner wall of the top of the top box (2). A limiting mechanism is provided on the inner wall of the top of the homogenizing furnace (1). A reciprocating mechanism is provided between the top box (2) and the homogenizing furnace (1). A heating mechanism is provided inside the homogenizing furnace (1). A rolling mechanism is provided at the bottom of the placement rack (5). A furnace door (24) is provided on the front side of the homogenizing furnace (1). A controller (25) is provided on the front side of the furnace door (24). The controller (25) is electrically connected to the motor (10).

2. The high-efficiency tempered glass homogenization device according to claim 1, characterized in that: The placement mechanism includes a support plate (6) and an anti-slip pad (7). The same support plate (6) is fixedly installed on the inner walls of both sides of the placement rack (5). Multiple support plates (6) are provided. An anti-slip pad (7) is provided above the support plate (6). The same fixing column is provided between the anti-slip pad (7) and the support plate (6).

3. The high-efficiency tempered glass homogenization device according to claim 1, characterized in that: The limiting mechanism includes a hydraulic cylinder (11), a positioning plate (12), two locking blocks (13) and a slot (14). The hydraulic cylinder (11) is rotatably installed on the inner wall of the top of the homogenizing furnace (1). The positioning plate (12) is fixedly installed at the bottom of the output shaft of the hydraulic cylinder (11). Two locking blocks (13) are provided at the bottom of the positioning plate (12). The slot (14) is opened at the top of the placement rack (5). The locking blocks (13) are adapted to the corresponding slots (14). The output shaft of the motor (10) is fixedly connected to the top of the hydraulic cylinder (11).

4. The high-efficiency tempered glass homogenization device according to claim 1, characterized in that: The reciprocating mechanism includes two reciprocating lead screws (15) and a lead screw seat (16). The two reciprocating lead screws (15) are rotatably installed on the inner wall of the top of the top box (2). The motor (10) is located between the two reciprocating lead screws (15). The bottom end of the reciprocating lead screw (15) is rotatably connected to the inner wall of the bottom of the homogenizing furnace (1). The lead screw seat (16) is threaded on the reciprocating lead screw (15). A transmission mechanism is provided between the reciprocating lead screw (15) and the output shaft of the motor (10).

5. The high-efficiency tempered glass homogenization device according to claim 4, characterized in that: The transmission mechanism includes two first transmission wheels (20), two second transmission wheels (21), and two transmission belts (22). Two first transmission wheels (20) are fixedly sleeved on the output shaft of the motor (10), and a second transmission wheel (21) is fixedly sleeved on the reciprocating screw (15). The second transmission wheel (21) is located inside the top box (2). The first transmission wheel (20) and the corresponding second transmission wheel (21) are sleeved on the same transmission belt (22).

6. The high-efficiency tempered glass homogenization device according to claim 4, characterized in that: The heating mechanism includes a hot air blower (17), a hot air hood (18), and a hot air hose (19). The homogenizing furnace (1) is equipped with hot air blowers (17) on both sides. The two lead screw seats (16) are equipped with hot air hoods (18) on adjacent sides. The hot air blower (17) and the corresponding hot air hood (18) are connected by the same hot air hose (19). The hot air blower (17) is electrically connected to the controller (25).

7. The high-efficiency tempered glass homogenization device according to claim 1, characterized in that: The rolling mechanism includes a wheel frame (8) and a roller (9). The bottom of the placement frame (5) is provided with a wheel frame (8), and a roller (9) is rotatably mounted on the wheel frame (8). The roller (9) is adapted to the corresponding wheel groove (4).

8. The high-efficiency tempered glass homogenization device according to claim 1, characterized in that: Ventilation holes (23) are provided on both sides of the placement rack (5), and the ventilation holes (23) are located between the two corresponding support plates (6).

Citation Information

Patent Citations

  • Tempered glass homogenizing furnace with hot air circulating device

    CN208980582U