Shading fabric

By using an alternating rectangular and square weave structure in the blackout fabric, the light reflection path is increased and a stable grid is formed, solving the problems of poor blackout effect and loose structure, and achieving a balance between high blackout performance and breathability.

CN223660335UActive Publication Date: 2025-12-12SHAOXING KEQIAO HUYUE TEXTILE CO LTD
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Patent Information

Application Number
CN202520102263.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-12
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Existing lightweight blackout fabrics, due to their plain weave with evenly arranged fibers and short floats, cannot completely block light, and their structure is not dense enough, resulting in poor blackout performance. They are also prone to deformation and wear under external forces.

Method used

It adopts an alternating rectangular and square organizational structure, with the two types of tissues interwoven to form a concave-convex structure, increasing the length of the light reflection path and forming a stable grid structure, combined with tiny air channels to improve breathability.

Benefits of technology

It improves the light-blocking effect, enhances the structural stability and abrasion resistance of the fabric, while maintaining breathability and reducing fiber friction and localized wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shading fabric which comprises first areas, second areas and a base cloth area, the first areas and the second areas are alternately arranged in the fabric breadth direction, the first areas are connected with the base cloth area, the second areas are connected with the base cloth area, each first area comprises two first convex areas and two first concave areas, and each first convex area comprises two first convex areas and two first concave areas. Each second area comprises two first rectangular areas and two second rectangular areas, the first convex areas and the first concave areas are square, and the first rectangular areas and the second rectangular areas are rectangular. According to the utility model, the two weaves and the plain weaves are connected and interwoven to form the rectangular and square alternate arrangement, so that the structure of the fabric is relatively compact, and the rectangular and square surfaces are concave-convex, so that light rays can be reflected for multiple times at different angles, the path length of the light rays on the surface of the fabric is increased, and the direct penetration of the light rays is reduced; therefore, the shading effect of the fabric is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of fabric, more particularly to a light-blocking fabric. BACKGROUND

[0002] At present, the light-blocking fabric on the market adopts plain weave interweaving, but because the fiber arrangement of the plain weave is uniform, the float yarn of the plain weave is relatively short, and there is no long float yarn, the plain weave is the weave with the most interweaving times of warp and weft yarns, and the yarns are not easy to be too close, so the light is not blocked too much when passing through, so the fabric may not completely block the external light during the day. SUMMARY

[0003] The utility model discloses a light-blocking fabric, which is formed by connecting and interweaving two kinds of weaves and plain weave to alternately arrange rectangles and squares, so that the structure of the fabric is relatively close, and because the surfaces of the rectangles and squares are concave-convex, the light is reflected multiple times at different angles, the path length of the light on the surface of the fabric is increased, the direct penetration of the light is reduced, the light-blocking effect of the fabric is improved, the fabric is more stable in structure, the dimensional stability of the fabric is improved, the possibility of shrinkage and deformation is reduced, the distribution of the rectangles and squares is uniform, external force can be dispersed, local wear is reduced, the friction between fibers is large, the friction of the fibers is effectively reduced, and the connection between the alternately arranged rectangles and squares is plain, so that the concave-convex structure forms a small air channel, and the air permeability of the fabric is improved.

[0004] To achieve the above object, the utility model adopts the following technical scheme: a light-blocking fabric, comprising a first area, a second area and a base cloth area, the first area and the second area are alternately arranged along the width direction of the fabric, the first area is connected with the base cloth area, the second area is connected with the base cloth area, each first area comprises two first convex areas and two first concave areas, each second area comprises two first rectangular areas and two second rectangular areas, the first convex area and the first concave area are squares, and the first rectangular area and the second rectangular area are rectangles.

[0005] The utility model is further provided with the following arrangement: the first convex areas in each first area are diagonally distributed, and the first concave areas in each first area are diagonally distributed.

[0006] The utility model is further provided with the following arrangement: the upper part of each second area is the first rectangular area, and the lower part of each second area is the second rectangular area.

[0007] The utility model further sets up, every first rectangle area with every second rectangle area all includes second convex area and second recessed area, the left side is second convex area in first rectangle area, the right side is second recessed area, the left side is second recessed area in second rectangle area, the right side is second convex area.

[0008] The utility model further sets up, second convex area with second recessed area is rectangle.

[0009] The utility model further sets up, the length of first convex area, first recessed area with second convex area, second recessed area is same, the width of first convex area, first recessed area is the width of first rectangle area, second rectangle area's 2 times, the width of second convex area, second recessed area is the width of second convex area, second recessed area's 4 times.

[0010] The utility model further sets up, every first area with every second area in the width of base cloth area is same with second convex area, second recessed area.

[0011] The utility model further sets up, and the fabric is with 32 warp yarns and 20 weft yarns for a cycle, and the 1-10 warp yarns and the 1-20 weft yarns are interwoven to form the second area, and the 15-32 warp yarns and the 1-20 weft yarns are interwoven to form the first area, and the 11-14 warp yarns and the 1-20 weft yarns are interwoven to form the base cloth area connected with the first area and the second area.

[0012] In conclusion, the utility model has the advantages of:

[0013] The rectangle and the square are formed by two different organizations, the floating long line at the rectangle is longer, so that the convex degree can be increased, the light can be blocked, and the fabric structure is more compact, the weft yarn and the warp yarn of the square are interwoven uniformly, and the boundary is different, so that a stable grid structure is formed, so when the rectangle and the square are connected by the plain weave, the stable structure of the rectangle and the square is complementary, the overall structure stability and wear resistance of the fabric are improved, the rectangle and the square are uniformly distributed, the rectangle and the square form concave-convex texture, the concave-convex structure forms a small air channel, so that the air permeability of the fabric is increased, the concave-convex surface can provide more reflecting surface, so that the light can be reflected and scattered better, the direct penetration of light is reduced, the friction force can be dispersed better, the local stress concentration is reduced, the fiber breakage is prevented, and the picking is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the structure schematic view of one kind of shading fabric in the embodiment.

[0015] Figure 2 is Figure 1 a sectional view in the direction of A-A;

[0016] Figure 3 is Figure 1 a sectional view in the direction of B-B;

[0017] Figure 4 is Figure 1 an enlarged view at C;

[0018] Figure 5 is Figure 1 an enlarged view at D;

[0019] Figure 6 is a weave diagram of a light shielding fabric in the embodiment.

[0020] Reference signs: first area 40, first convex area 401, first concave area 402, second area 50, first rectangular area 501, second rectangular area 502, second convex area 5011, second concave area 5012, base cloth area 60. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] As Figure 1As shown in Fig. 6, the present embodiment discloses a shading fabric, which comprises a first area 40, a second area 50 and a base fabric area 60. The fabric is formed by 32 warp yarns and 20 weft yarns in one cycle. The first 15-32 warp yarns and the first 1-20 weft yarns are interwoven to form the first area 40. In the interweaving of the first 15-32 warp yarns and the first 1-20 weft yarns, the first 15-22 warp yarns and the first 1-8 weft yarns are interwoven to form the first recessed area 402, and the first 15-22 warp yarns and the first 11-18 weft yarns are interwoven to form the first raised area 401. The first 25-32 warp yarns and the first 1-8 weft yarns are interwoven to form the first raised area 401, and the first 25-32 warp yarns and the first 11-18 weft yarns are interwoven to form the first recessed area 402. Therefore, the first raised areas 401 in each first area 40 are diagonally distributed, and the first recessed areas 402 in each first area 40 are diagonally distributed. The first raised areas 401 and the first recessed areas 402 are connected by the interweaving of the first 23-24 warp yarns and the first 1-20 weft yarns. The first 15-32 warp yarns and the first 9-10 and 19-20 weft yarns are interwoven. In the first area 40, the floats of the first raised areas 401 and the first recessed areas 402 are long, and in each first area 40, the connection between the first raised areas 401 and the first recessed areas 402 is the base fabric area 60, and the base fabric area 60 is a plain weave. Therefore, the first area 40 forms a concave-convex surface through the first raised areas 401 and the first recessed areas 402, and the light can be reflected multiple times at different angles, increasing the path length of the light on the surface of the fabric, thereby reducing the direct penetration of light and improving the shading effect of the fabric. Because the floats of the connected base fabric area 60 are short, and the floats of the first raised areas 401 and the first recessed areas 402 are long, in the first area 40, when the base fabric area 60 is connected to the first raised areas 401 and the first recessed areas 402, the long floats of the first raised areas 401 and the first recessed areas 402 will block the passage of light, thereby further increasing the shading of the fabric. In addition, due to the different floats, small air channels are formed between the first raised areas 401 and the first recessed areas 402, thereby increasing the air permeability of the fabric.

[0023] The first 1-10 warp yarns and the first 1-20 weft yarns are interwoven to form the second region 50, and in the interweaving of the first 1-10 warp yarns and the first 1-20 weft yarns, the first 1-4, 7-10 warp yarns and the first 1-8 weft yarns are interwoven to form the second rectangular area 502, the first 1-4, 7-10 warp yarns and the 11-18 weft yarns are interwoven to form the first rectangular area 501, and in the first rectangular area 501, the first 1-2, 7-8 warp yarns and the 11-18 weft yarns are interwoven to form the second convex area 5011, the third 3-4, 9-10 warp yarns and the 11-18 weft yarns are interwoven to form the second concave area 5012, and in the second rectangular area 502, the third 3-4, 9-10 warp yarns and the first 1-8 weft yarns are interwoven to form the second convex area 5011, the first 1-2, 7-8 warp yarns and the first 1-8 weft yarns are interwoven to form the second concave area 5012, so that not only the upper part of each second region 50 is the first rectangular area 501 and the lower part of each second region 50 is the second rectangular area 502, but also each first rectangular area 501 and each second rectangular area 502 include the second convex area 5011 and the second concave area 5012, the left side of the first rectangular area 501 is the second convex area 5011, the right side of the first rectangular area 501 is the second concave area 5012, the left side of the second rectangular area 502 is the second concave area 5012, and the right side of the second rectangular area 502 is the second convex area 5011, so that the second convex area 5011 and the second concave area 5012 are arranged in an up-and-down staggered manner, and because the staggered arrangement structure formed by the second convex area 5011 and the second concave area 5012 increases the concave-convex structure of the fabric, when light is irradiated, the reflection and scattering of light are increased, and the direct transmission of light is reduced, thereby increasing the light-shielding property of the fabric, and because in the second region 50, along the width direction of the fabric, the first rectangular area 501 and the second rectangular area 502 are connected by the base fabric area 60 formed by the interweaving of the fifth 5-6 warp yarns and the first 1-20 weft yarns, and along the length direction of the fabric, the first rectangular area 501 and the second rectangular area 502 are connected by the base fabric area 60 formed by the interweaving of the first 1-10 warp yarns and the ninth 9-10, 19-20 weft yarns, so that in the same second region 50, when the base fabric area 60 is connected with the second convex area 5011 and the second concave area 5012, the long floats of the second convex area 5011 and the second concave area 5012 can block the passage of light, further increasing the light-shielding property of the fabric, and because of the different floats, a small air flow is formed between the second convex area 5011 and the second concave area 5012, thereby increasing the air permeability of the fabric.

[0024] The 11th-14th warp yarns are interwoven with the 1st-20th weft yarns to form the base fabric area 60 connecting the first area 40 and the second area 50. Since the base fabric area 60 is respectively connected with the first area 40 and the second area 50, when the base fabric area 60 is connected with the first area 40 and the second area 50, the float length of the first area 40 and the second area 50 will partially cover the float length of the base fabric area 60, so that the base fabric area 60 will not be transparent to light, but the air permeability of the fabric is increased.

[0025] Since the first raised area 401 and the first recessed area 402 are both formed by interweaving 8 warp yarns and 8 weft yarns, the first raised area 401 and the first recessed area 402 are square-shaped. Since the second raised area 5011 and the second recessed area 5012 are both formed by interweaving 2 warp yarns and 9 weft yarns, the second raised area 5011 and the second recessed area 5012 are rectangular-shaped. Since the first rectangular area 501 and the second rectangular area 502 are both formed by interweaving 4 warp yarns and 9 weft yarns, the first rectangular area 501 and the second rectangular area 502 are rectangular-shaped. Therefore, when the first area 40 and the second area 50 are interwoven and connected, a rectangular grid and a square grid are alternately arranged, which forms a rough surface. Since the rectangular grid and the square grid have different reflection angles for light, multi-angle reflection and scattering are formed, thereby increasing the light-shielding property of the fabric. Since the float length of the second raised area 5011 and the second recessed area 5012 is long, the degree of the raised area can be increased, thereby making the fabric structure more compact. Since the float length of the first raised area 401 and the first recessed area 402 is short, and the interweaving times of the warp yarns and the weft yarns are uniform, the fabric forms a stable skeleton structure. Therefore, when the first area 40 and the second area 50 are connected, the stable structures complement each other, thereby improving the overall structural stability and wear resistance of the fabric.

[0026] Because the first convex region 401, the first concave region 402, the second convex region 5011 and the second concave region 5012 are all formed by interweaving 8 weft yarns, the length of the first convex region 401 and the first concave region 402 is the same as the length of the second convex region 5011 and the second concave region 5012, because the first convex region 401 and the first concave region 402 are interwoven by 8 warp yarns, while the second convex region 5011 and the second concave region 5012 are interwoven by 2 warp yarns, and the first rectangular region 501 and the second rectangular region 502 are interwoven by 4 warp yarns, therefore the width of the first convex region 401 and the first concave region 402 is 2 times the width of the first rectangular region 501 and the second rectangular region 502, and the width of the first convex region 401 and the first concave region 402 is 4 times the width of the second convex region 5011 and the second concave region 5012, and in the first region 40 and the second region 50, the base cloth region 60 is interwoven by 2 warp yarns or 2 weft yarns, therefore the width of the base cloth region 60 in each first region 40 and each second region 50 is the same as the width of the second convex region 5011 and the second concave region 5012, and the base cloth region 60 in each first region 40 and each second region 50 is interwoven by warp and weft yarns to form a small channel, thereby increasing the air permeability of the fabric, and the yarn is interwoven by plain weave in the base cloth region 60 in each first region 40 and each second region 50, thereby increasing the structural stability of the first region 40 and the second region 50, thereby reducing the hooking phenomenon of the long floats in the first region 40 and the second region 50.

[0027] Along the width direction of the fabric, the first region 40 and the second region 50 are arranged alternately, the first region 40 is connected with the base cloth region 60, the second region 50 is connected with the base cloth region 60, each first region 40 includes two first convex regions 401 and two first concave regions 402, each second region 50 includes two first rectangular regions 501 and two second rectangular regions 502, the first convex region 401 and the first concave region 402 are square, the first rectangular region 501 and the second rectangular region 502 are rectangular, the interweaving points in the square of the first region 40 are uniformly distributed, the friction between the fibers is larger, which can reduce the slip of the fibers, while the long floats in the rectangular of the second region 50 are long, the friction between the fibers is smaller, which can increase the wear resistance of the fabric, and the first region 40 and the second region 50 are interwoven, the first region 40 and the second region 50 can form more comprehensive reflection and scattering of light, increase the reflection path length of light, thereby increasing the light-shielding property of the fabric, and the first region 40 and the second region 50 are both connected with the base cloth region 60, and the first region 40 and the second region 50 are both concave and convex, therefore the insertion of the base cloth region 60 increases the small channels between the fabrics, thereby increasing the air permeability of the fabric.

[0028] The above merely is preferred implementation manner of the present application, the protection scope of the present application is not only limited to the above examples, and belongs to the technical scheme under the idea of the present application all belongs to the protection scope of the present application. It should be pointed out that, for ordinary skilled person in the art, under the premise of not departing from the principle of the present application, some improvements and decorations, these improvements and decorations should also be considered as the protection scope of the present application.

Claims

1. A light-blocking fabric, characterized in that, It includes a first region (40), a second region (50), and a base fabric region (60). Along the fabric width direction, the first region (40) and the second region (50) are arranged alternately. The first region (40) is connected to the base fabric region (60), and the second region (50) is connected to the base fabric region (60). Each first region (40) includes two first raised areas (401) and two first recessed areas (402). Each second region (50) includes two first rectangular areas (501) and two second rectangular areas (502). The first raised areas (401) and the first recessed areas (402) are squares, and the first rectangular areas (501) and the second rectangular areas (502) are rectangles.

2. The light-blocking fabric according to claim 1, characterized in that, The first protruding areas (401) in each of the first regions (40) are diagonally distributed, and the first recessed areas (402) in each of the first regions (40) are diagonally distributed.

3. The light-blocking fabric according to claim 1, characterized in that, The area above each of the second regions (50) is the first rectangular area (501), and the area below each of the second regions (50) is the second rectangular area (502).

4. The light-blocking fabric according to claim 1, characterized in that, Each of the first rectangular area (501) and each of the second rectangular areas (502) includes a second protruding area (5011) and a second recessed area (5012). The second protruding area (5011) is on the left and the second recessed area (5012) is on the right in the first rectangular area (501). The second recessed area (5012) is on the left and the second protruding area (5011) is on the right in the second rectangular area (502).

5. The light-blocking fabric according to claim 4, characterized in that, The second raised area (5011) and the second recessed area (5012) are rectangular.

6. The light-blocking fabric according to claim 4, characterized in that, The lengths of the first raised area (401) and the first recessed area (402) are the same as the lengths of the second raised area (5011) and the second recessed area (5012). The widths of the first raised area (401) and the first recessed area (402) are twice the widths of the first rectangular area (501) and the second rectangular area (502). The widths of the first raised area (401) and the first recessed area (402) are four times the widths of the second raised area (5011) and the second recessed area (5012).

7. The light-blocking fabric according to claim 4, characterized in that, The width of the base fabric area (60) in each of the first regions (40) and each of the second regions (50) is the same as the width of the second raised area (5011) and the second recessed area (5012).

8. The light-blocking fabric according to claim 1, characterized in that, The fabric has 32 warp yarns and 20 weft yarns in one cycle. The 1st to 10th warp yarns and the 1st to 20th weft yarns interweave to form the second region (50), the 15th to 32nd warp yarns and the 1st to 20th weft yarns interweave to form the first region (40), and the 11th to 14th warp yarns and the 1st to 20th weft yarns interweave to form the base fabric area (60) connecting the first region (40) and the second region (50).

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