One-bath dyeing assembly for brocade cotton
By using a fan and vent design in the dyeing equipment, combined with a material pump and circulation system, the problem of uneven dye distribution was solved, achieving uniform dyeing and dye recycling, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202423029954.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In traditional dyeing equipment, the dye is not evenly distributed in the dyeing tank, resulting in uneven dyeing effect, affecting production efficiency and causing dye waste.
The design employs a fan and air vents to create airflow within the dyeing vat, causing the dye to churn within the dyeing pool. The dye is then recovered and recycled through a pumping system, a filter box, and a circulation pump system.
This method achieves uniform distribution of dye in the dyeing pool, improves dyeing efficiency, reduces dye waste, and lowers production costs.
Smart Images

Figure CN223660421U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dyeing assembly technical field especially relates to a silk cotton one bath method dyeing assembly. BACKGROUND
[0002] Cotton is mainly with terylene cotton, silk cotton, silk terylene, whole cotton metal wire fabric, is a popular high value-added fabric in the market, it has static electricity, radiation resistance, scintillation luster and so on, is widely used in scientific research, military high science and technology and electronics, medical industry etc., dyeing is an important way of giving silk cotton color and visual effect. Natural cotton fiber is usually white, dyeing can make it present multiple colors, meet different design needs, through dyeing, silk cotton can have rich color, gradient effect or unique pattern, improve its aesthetic degree;
[0003] Traditional dyeing equipment generally adopts dip dyeing method or jet dyeing method, dip dyeing method usually needs to mix silk cotton and dye in dye vat, the dyeing process is relatively single, and a long dyeing time is needed, and the jet dyeing method is dyed by spraying dye on textile through high-pressure nozzle;
[0004] In the process of dyeing of traditional dyeing equipment, the dye is usually in a static state in the dye vat, cannot effectively make the dye uniformly surge in the dyeing pool, makes the local concentration of dye in the dyeing pool be too high or too low, influences the dyeing effect of silk cotton, makes the color of silk cotton after dyeing be uneven, causes the dye to be unable to uniformly penetrate to every fiber of silk cotton, and this uneven dyeing effect not only influences the final dyeing quality, but also can cause the waste of dye, reduces production efficiency, and therefore a silk cotton one bath method dyeing assembly is provided to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a silk cotton one bath method dyeing assembly, aims at improving the problem that the dye cannot be effectively made to uniformly surge in the dyeing pool in the prior art, the local concentration of dye in the dyeing pool is too high or too low, influences the dyeing effect of silk cotton.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A silk cotton one bath method dyeing assembly, including dye vat, the inside of dye vat is provided with dyeing pool, one side of dye vat is fixedly connected with fan one, one side of dye vat is fixedly connected with fan two, the inside of dye vat is provided with two left and right symmetrical air inlets, two air inlets are communicated with fan one and fan two respectively, two air inlets are communicated with dyeing pool, the inside of dye vat is provided with blocking assembly, one side of dye vat is provided with feeding assembly;
[0008] The blocking assembly includes a baffle one and a baffle two, two left-right symmetrical sliding grooves are formed in the inside of the dye vat, the baffle one is slidingly connected in the inside of one of the sliding grooves, the baffle two is slidingly connected in the inside of the other sliding groove, and handles are fixedly connected to the top of the baffle one and the baffle two.
[0009] As a further description of the above technical solution:
[0010] The feeding assembly includes a stirring tank and a feeding pipe, one side of the stirring tank is fixedly connected to one side of the dye vat, and the outer wall of the feeding pipe is fixedly connected to the inside of the stirring tank and the dye vat.
[0011] As a further description of the above technical solution:
[0012] One end of the feeding pipe is provided with a spray head, and the feeding pipe penetrates into the inside of the dyeing pool.
[0013] As a further description of the above technical solution:
[0014] One side of the dye vat is fixedly connected with a filter box, and one side of the filter box is fixedly connected with a material pumping pump.
[0015] As a further description of the above technical solution:
[0016] The input end of the material pumping pump is fixedly connected with a first material pumping pipe, one end of the first material pumping pipe is fixedly connected to the inside of the dye vat, the output end of the material pumping pump is fixedly connected with a first material conveying pipe, and one end of the first material conveying pipe is fixedly connected to the inside of the filter box.
[0017] As a further description of the above technical solution:
[0018] One side of the filter box is fixedly connected with a supporting seat, and the top of the supporting seat is fixedly connected with a circulating pump.
[0019] As a further description of the above technical solution:
[0020] The input end of the circulating pump is fixedly connected with a second material pumping pipe, one end of the second material pumping pipe is fixedly connected to the inside of the filter box, and the output end of the circulating pump is fixedly connected with a second material conveying pipe.
[0021] As a further description of the above technical solution:
[0022] One side of the stirring tank is fixedly connected with a heater, one end of the second material conveying pipe is fixedly connected to the input end of the heater, the output end of the heater is fixedly connected with a third material conveying pipe, and one end of the third material conveying pipe is fixedly connected to the inside of the stirring tank.
[0023] The utility model has the advantages of the following:
[0024] 1. The utility model discloses a dyeing pool, wind fan no. 1 and wind fan no. 2 are started to the inside output air pressure of dye vat, make the air pass through the air hole and circulate in the dyeing pool, and then drive the dye in the dyeing pool to keep on surging, realized the effect that makes the dye even distribution in the dyeing pool, solved the problem that cannot effectively make the dye even surging in the dyeing pool, make the dye in the dyeing pool can appear local concentration too high or too low and influence the dyeing effect of silk cotton, thereby improved dyeing efficiency.
[0025] 2. The utility model discloses a dyeing pool, filter box, circulating pump and heater cooperate work through the structure such as pumping pump, filter the dye in the dye vat, heat after sending back the agitator tank conveniently next time use, realized the effect that can recycle filter and circulate use to the dye, solved the problem that after dyeing, cannot effectively carry out the recovery treatment to the dye, lead to the dye waste seriously, the cost is higher, thereby improved the flexibility of dyeing assembly. DRAWINGS
[0026] Fig. 1 It is a kind of silk cotton one bath method dyeing assembly's three-dimensional schematic diagram for the utility model proposes;
[0027] Fig. 2 It is a kind of silk cotton one bath method dyeing assembly's dye vat internal structure schematic diagram for the utility model proposes;
[0028] Fig. 3 It is a kind of silk cotton one bath method dyeing assembly's filter box structure schematic diagram for the utility model proposes.
[0029] LEGEND:
[0030] 1, dye vat;2, dyeing pool;3, wind fan no. 1;4, wind fan no. 2;5, air hole;6, sliding slot;7, baffle no. 1;8, baffle no. 2;9, handle;10, injection pipe;11, spray head;12, agitator tank;13, filter box;14, pumping pump;15, pumping pipe no. 1;16, feed pipe no. 1;17, support seat;18, circulating pump;19, pumping pipe no. 2;20, feed pipe no. 2;21, heater;22, feed pipe no. 3. DETAILED DESCRIPTION
[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.
[0032] REFERENCE Figs. 1-3The utility model provides a kind of embodiment: a silk cotton one bath method dyeing assembly, including dye vat 1, dye vat 1 is internally provided with dyeing pool 2, the bottom and both sides of dyeing pool 2 are equipped with proper inclination angle, to facilitate the flow of dye and liquid discharge, ensure that dye can be uniformly penetrated into silk cotton fiber, dye vat 1 side is fixedly connected with fan one 3, dye vat 1 side is fixedly connected with fan two 4, can provide stable air circulation, to promote the penetration and dyeing effect of dye on silk cotton surface, two left and right symmetrical air ports 5 are opened in dye vat 1, two air ports 5 are connected with fan one 3 and fan two 4 respectively, can be gasified by air flow or accelerate its reaction with fiber, two air ports 5 are communicated with dyeing pool 2, blocking component is arranged in dye vat 1, and loading assembly is arranged in dye vat 1 side;
[0033] Blocking component includes baffle one 7 and baffle two 8, two left and right symmetrical chutes 6 are opened in dye vat 1, baffle one 7 is slidably connected in one of the chute 6, baffle two 8 is slidably connected in another chute 6, ensure that the material flow in dye vat 1 can be smoothly distributed by reasonable channel, baffle one 7 and baffle two 8 top are fixedly connected with handle 9, manually adjust the position of baffle to adjust the flow of liquid and the uniform distribution of dye in dye vat 1, loading assembly includes stirring tank 12 and injection tube 10, stirring tank 12 side is fixedly connected in dye vat 1 side, its main function is to mix dye and other additives uniformly, form stable dyeing solution, injection tube 10 outer wall is fixedly connected in stirring tank 12 and dye vat 1 inside, injection tube 10 one end is provided with spray head 11, injection tube 10 is penetrated in dyeing pool 2 inside, can uniformly spray dye into dyeing pool 2, ensure that silk cotton fiber can be uniformly contacted to dye solution.
[0034] Specifically, when using the dyeing assembly, first, the dye is injected into the stirring tank 12 for mixing, after the dye is mixed, the dye is transported to the dyeing tank 2 in the dye vat 1 through the injection pipe 10, the end of the injection pipe 10 is connected with the spray head 11, the spray head 11 sprays the dye evenly into the dyeing tank 2 through the spray hole, at this time, the silk cotton fabric is placed in the dyeing tank 2, and the dyeing operation is started. Silk cotton is a fabric with complex fiber structure, and its surface has limited ability to adsorb dye. Therefore, in this process, the air blower one 3 and the air blower two 4 are started to provide air pressure inside the dye vat 1, the air blower one 3 and the air blower two 4 are arranged on both sides of the dye vat 1 and are connected with the air outlet 5, the operation of the air blower one 3 and the air blower two 4 will form a certain air flow in the dye vat 1, so that the air can quickly enter the dyeing tank 2 through the air outlet 5 and circulate in the tank, so as to ensure that the air flow is evenly distributed inside the dyeing tank 2. The flow of air in the dyeing tank 2 not only drives the dye to surge in the liquid, but also promotes the full contact and penetration of the silk cotton fabric with the dye, thereby realizing the uniformity of dyeing and the efficient use of dye. After the dyeing process is completed, in order to facilitate the discharge of the dye and the cleaning of the dye vat 1, at this time, the closure control of the dye vat 1 is realized by inserting the baffle one 7 into the sliding groove 6 inside the dye vat 1, the insertion of the baffle one 7 will close the air outlet 5 connected with the air blower one 3, cut off the air supply, and stop the circulation of the air flow, so as to facilitate the discharge of the dye from the dye vat 1 through the discharge port on the other side, and facilitate the subsequent cleaning and treatment.
[0035] Referring to Fig. 1 and Fig. 3, the filter box 13 is fixedly connected with the dye vat 1 on one side, and is used for filtering impurities in the dye solution, the filter box 13 is fixedly connected with the pumping pump 14 on one side, and is used for pumping the dye out of the dye vat 1 for recycling and filtering, the pumping pipe one 15 is fixedly connected with the pumping pump 14 input end, and one end of the pumping pipe one 15 is fixedly connected in the dye vat 1, the pumping pipe one 15 one end is fixedly connected with the bottom of the dye vat 1 through the interface, so as to ensure uniform pumping and avoid local liquid retention, the pumping pump 14 output end is fixedly connected with the feeding pipe one 16, and one end of the feeding pipe one 16 is fixedly connected in the filter box 13, the pumping pump 14 output end is connected with the filter box 13 through the feeding pipe one 16, the filter box 13 is fixedly connected with the support seat 17 on one side, so as to ensure that the circulating pump 18 can keep stable working position in long-term operation, the support seat 17 top is fixedly connected with the circulating pump 18, the circulating pump 18 input end is fixedly connected with the pumping pipe two 19, and one end of the pumping pipe two 19 is fixedly connected in the filter box 13, so as to ensure that the filtered liquid can flow smoothly into the circulating pump 18, the circulating pump 18 output end is fixedly connected with the feeding pipe two 20, the stirring tank 12 one side is fixedly connected with the heater 21, the circulating pump 18 output end is connected with the heater 21 through the feeding pipe two 20, and one end of the feeding pipe two 20 is fixedly connected with the heater 21 input end, the heater 21 output end is fixedly connected with the feeding pipe three 22, and one end of the feeding pipe three 22 is fixedly connected in the stirring tank 12.
[0036] Specifically, through the driving action of the pumping pump 14 input end, the pumping pipe one 15 is driven to pump the dye out of the dye vat 1, the pumping pipe one 15 effectively transports the dye to the filtering system through the pump body, ensuring that the dye in the entire recycling system is reused without being contaminated, the dye is sent to the filter box 13 through the feeding pipe one 16 of the pumping pump 14 output end for filtering, the filter box 13 is provided with activated carbon and filter screen, which can effectively remove impurities, precipitates and small particles in the dye, ensuring the purity of the dye, after filtering, the quality of the dye is maintained, ensuring that the dye will not affect the next dyeing process due to the existence of pollutants, the filtered dye is then pumped out through the pumping pipe two 19 of the circulating pump 18 input end, and the circulating pump 18 sends the filtered dye into the heater 21 for heating, in this stage, the temperature of the dye will gradually increase to reach the predetermined dyeing temperature, so as to be used for next dyeing, the heated dye flows out through the feeding pipe three 22 and is sent back to the stirring tank 12, which is fully prepared for next dyeing, so that the dye can be fully treated and reused in different links, reducing resource waste, reducing production cost and improving production efficiency.
[0037] Working principle: when using the bath dyeing assembly, first, the dye is injected into the stirring tank 12, mixed fully, and then injected into the dyeing pool 2 in the dye vat 1 through the injection pipe 10 and the nozzle 11. At this time, the silk cotton is placed in the dyeing pool 2 for dyeing. In this process, the fan one 3 and the fan two 4 are started, the air pressure in the dye vat 1 is output through the fan one 3 and the fan two 4, the air is circulated in the dyeing pool 2 through the air port 5, and the dye is continuously stirred in the dyeing pool 2, so that the dyeing of the silk cotton is more uniform. After the dyeing is completed, the baffle one 7 is inserted into the sliding groove 6 in the dye vat 1, so that the air port 5 connected with the fan one 3 is closed, the dye is discharged from the other side of the dye vat 1, the dye is pumped out of the dye vat 1 through the pumping pipe one 15 connected with the input end of the pumping pump 14, and the dye is sent into the filter box 13 through the conveying pipe one 16 connected with the output end of the pumping pump 14 for filtration. The filtered dye is pumped out through the pumping pipe two 19 connected with the input end of the circulating pump 18, and the dye is sent into the heater 21 through the conveying pipe two 20 connected with the output end of the circulating pump 18 for heating. The heated dye is pumped out through the conveying pipe three 22 connected with the output end of the conveying pipe three 22, and is sent into the stirring tank 12 for next use, so that the effect of effectively recycling, filtering and recycling the dye is achieved.
[0038] Finally, it should be pointed out that: the above only describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A one-bath dyeing assembly for cotton and nylon, comprising a dyeing vat (1), characterized in that: The dyeing vat (1) has a dyeing pool (2) inside. A blower (3) is fixedly connected to one side of the dyeing vat (1), and a blower (4) is fixedly connected to one side of the dyeing vat (1). Two symmetrical air vents (5) are opened inside the dyeing vat (1). The two air vents (5) are respectively connected to the blower (3) and the blower (4). The two air vents (5) are connected to the dyeing pool (2). A blocking component is provided inside the dyeing vat (1), and a feeding component is provided on one side of the dyeing vat (1). The blocking assembly includes a first baffle (7) and a second baffle (8). The dyeing vat (1) has two left-right symmetrical sliding grooves (6) inside. The first baffle (7) is slidably connected inside one of the sliding grooves (6), and the second baffle (8) is slidably connected inside the other sliding groove (6). The top of the first baffle (7) and the second baffle (8) are both fixedly connected with handles (9).
2. The cotton-nylon one-bath dyeing assembly according to claim 1, characterized in that: The feeding assembly includes a mixing tank (12) and a feeding pipe (10). One side of the mixing tank (12) is fixedly connected to one side of the dyeing vat (1), and the outer wall of the feeding pipe (10) is fixedly connected to the mixing tank (12) and the dyeing vat (1).
3. The cotton-nylon one-bath dyeing assembly according to claim 2, characterized in that: The injection pipe (10) is equipped with a nozzle (11) at one end, and the injection pipe (10) passes through the inside of the dyeing pool (2).
4. The cotton-nylon one-bath dyeing assembly according to claim 2, characterized in that: A filter box (13) is fixedly connected to one side of the dyeing vat (1), and a material pump (14) is fixedly connected to one side of the filter box (13).
5. A cotton-nylon one-bath dyeing assembly according to claim 4, characterized in that: The input end of the pump (14) is fixedly connected to a pump pipe (15), one end of which is fixedly connected to the inside of the dyeing vat (1), and the output end of the pump (14) is fixedly connected to a conveying pipe (16), one end of which is fixedly connected to the inside of the filter box (13).
6. The cotton-nylon one-bath dyeing assembly according to claim 4, characterized in that: A support base (17) is fixedly connected to one side of the filter box (13), and a circulation pump (18) is fixedly connected to the top of the support base (17).
7. A cotton-nylon one-bath dyeing assembly according to claim 6, characterized in that: The input end of the circulating pump (18) is fixedly connected to the second suction pipe (19), one end of the second suction pipe (19) is fixedly connected to the inside of the filter box (13), and the output end of the circulating pump (18) is fixedly connected to the second conveying pipe (20).
8. A cotton-nylon one-bath dyeing assembly according to claim 7, characterized in that: A heater (21) is fixedly connected to one side of the mixing tank (12), one end of the second conveying pipe (20) is fixedly connected to the input end of the heater (21), and a third conveying pipe (22) is fixedly connected to the output end of the heater (21). One end of the third conveying pipe (22) is fixedly connected to the inside of the mixing tank (12).