PE cloth cutting device
By preheating and neutralizing static electricity in the PE fabric through ironing, the problems of fabric deformation and static electricity accumulation during the cutting process are solved, thereby improving cutting accuracy and fabric surface quality.
Patent Information
- Application Number
- CN202422298142.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-09-20
AI Technical Summary
PE fabric is easily deformed by tensile or compressive forces during the cutting process, which affects cutting accuracy and dimensional stability.
The fabric is preheated by ironing using a heat-carrying box. High-temperature steam shrinks and stabilizes the fibers. Combined with cleaning brush rollers and static electricity neutralization measures, the cutting accuracy is improved and the impact of static electricity is reduced.
Ironing preheating reduces dimensional changes and static electricity buildup after cutting, improves cutting accuracy, reduces the impact of static electricity, and ensures a smooth and clean fabric surface.
Smart Images

Figure CN223660474U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PE cloth processing technical field especially is a kind of PE cloth cutting device. BACKGROUND
[0002] PE cloth, i.e. polyethylene cloth, is a kind of cloth made of polyethylene material. It has multiple excellent properties, such as waterproof, sun-proof, wear-resistant, aging-resistant, etc., so it has a wide range of applications in many fields. PE cloth may be subjected to stretching or compression forces during cutting, resulting in deformation of the cut cloth. This deformation may manifest as dimensional changes, shape distortion, etc.
[0003] The PE cloth cutting device places the PE cloth on the support plate and clamps and fixes it with the clamping plate. According to the required size and shape of the cut, the distance between the clamping plates and the position of the cutting knife are adjusted by the adjusting mechanism. Start the cutting mechanism, and the cutting knife cuts the cloth under the drive of the motor. After cutting is completed, the cut cloth is removed and prepared for the next round of cutting.
[0004] After searching, the cutting device of a cloth cutting machine with application number 202320058068.X includes a pressing mechanism including a booster plate, a booster rod, an upper compression strip and a lower compression strip. The crossbeam can drive the booster rod to move up and down through the booster plate, thereby driving the upper compression strip to approach or move away from the lower compression strip, realizing the compression or release of the cloth.
[0005] In the prior art, when cutting PE cloth, tools such as pressing wheels, suction cups or clamps are often used to fix the cloth on the cutting table to prevent the cloth from moving during cutting. However, various external forces are applied during cutting or fixing, causing stress in the material. These stresses may be released during cutting, causing the cloth to deform. SUMMARY
[0006] The utility model aims to provide a PE cloth cutting device that, through ironing preheating treatment, the fibers in the PE cloth will shrink and stabilize to a certain extent, helping to reduce dimensional changes after cutting and improve cutting accuracy, to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a PE cloth cutting device, comprising a cutting platform, a support frame is fixedly installed at the middle position of the top surface of the cutting platform, an electric cylinder is fixedly installed at the middle position of the support frame, a bearing frame is fixedly installed at the telescopic end of the electric cylinder;
[0008] The rear end of the support frame is provided with a pretreatment component, which includes a support ironing box fixedly installed at the rear end of the support frame. A hot steam pipe passes through the upper end of the support ironing box, and a high-temperature steam chamber is opened inside the support ironing box.
[0009] Preferably, the bottom surface of the ironing box is provided with multiple permeation holes, and the permeation holes are interconnected with the high-temperature steam chamber.
[0010] Preferably, two symmetrically distributed pressure supports are fixedly installed at the bottom front side of the support frame, and the bottom surface of the pressure supports is on the same plane as the bottom surface of the ironing box.
[0011] Preferably, a cutting component is fixedly installed at the middle position of the bottom end face of the cutting platform. The cutting component includes a speed-regulating motor fixedly installed at the middle position of the bottom end face of the cutting platform, and a cutting circular blade is fixedly installed at the output end of the speed-regulating motor.
[0012] Preferably, the cutting circular blade is located between two pressure supports, and a cutting groove is provided above the cutting circular blade inside the cutting platform.
[0013] Preferably, the rear bottom end of the support frame is provided with a cleaning component, which includes two symmetrically distributed brackets fixedly installed at the rear bottom end of the support frame.
[0014] Preferably, a cleaning brush roller is rotatably mounted on the inner side of the bracket, and the lowest point of the outer periphery of the cleaning brush roller is lower than the bottom surface of the ironing box.
[0015] Preferably, support rods are fixedly installed on both sides of the front end of the cutting platform, a fitting pressure rod is movably installed on the inner side of the support rod, and a take-up roller is rotatably installed on the inner side of the support rod. The take-up roller and the support rod are detachably connected.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. This utility model allows for the ironing of laid PE fabric via the bottom of the ironing box. Through ironing preheating, the fibers in the PE fabric will shrink and stabilize to a certain extent, which helps to reduce dimensional changes after cutting and improve cutting accuracy. Furthermore, ironing can eliminate wrinkles and uneven parts in the fabric, making the fabric surface smoother. In this way, during the cutting process, the blade can cut more accurately along the predetermined lines, reducing cutting errors caused by uneven fabric.
[0018] 2. In this invention, water droplets formed by the condensation of high-temperature steam can penetrate into the end face of the PE fabric through the permeation holes, thus providing suitable humidity around the PE fabric. As the humidity increases, water molecules in the air can more effectively combine with charged particles, promoting charge neutralization. This neutralization effect helps reduce the accumulation and discharge of static electricity, effectively neutralizing the static electricity generated when the cleaning brush roller rubs against the fabric, the static electricity generated by the pressure pad on the fabric, and the static electricity generated during cutting, reducing the impact of static electricity accumulation during cutting. Attached Figure Description
[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is an overall structural view of the present invention;
[0021] Figure 2 This is a schematic diagram of the corresponding structure of the cutting component and the pretreatment component of this utility model;
[0022] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the internal structure of the ironing box of this utility model.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Cutting platform; 2. Support frame; 3. Electric cylinder; 4. Bearing frame; 5. Pre-treatment assembly; 501. Hot steam duct; 502. Ironing box; 503. High-temperature steam chamber; 504. Penetration hole; 6. Cutting assembly; 601. Speed-regulating motor; 602. Cutting circular blade; 603. Cutting groove; 7. Pressure tray; 8. Cleaning assembly; 801. Bracket; 802. Cleaning brush roller; 9. Bonding pressure bar; 10. Rewinding roller; 11. Support rod. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] This utility model provides a technical solution:
[0028] Please see Figure 1 , Figure 3 and Figure 4 A PE fabric cutting device includes a cutting platform 1, a support frame 2 fixedly installed at the middle position of the top surface of the cutting platform 1, an electric cylinder 3 fixedly installed at the middle position of the support frame 2, and a carrier frame 4 fixedly installed at the telescopic end of the electric cylinder 3; a pre-treatment component 5 is provided at the rear end of the carrier frame 4, the pre-treatment component 5 includes a carrier ironing box 502 fixedly installed at the rear end of the carrier frame 4, a hot steam pipe 501 passing through the upper end of the carrier ironing box 502, a high-temperature steam chamber 503 is opened inside the carrier ironing box 502, and a plurality of penetration holes 504 are opened at the bottom end surface of the carrier ironing box 502, and the penetration holes 504 are interconnected with the high-temperature steam chamber 503. Two symmetrically distributed pressure supports 7 are fixedly installed at the bottom front side of the support frame 4. The bottom surface of the pressure support 7 is on the same plane as the bottom surface of the ironing box 502. Support rods 11 are fixedly installed on both sides of the front end of the cutting platform 1. A pressing rod 9 is movably installed on the inner side of the support rod 11. The pressing rod 9 can press the PE fabric laid on the cutting platform 1, which can prevent the PE fabric laid on the cutting platform 1 from detaching from the cutting platform 1 excessively. A take-up roller 10 is also rotatably installed on the inner side of the support rod 11. The take-up roller 10 is detachably connected to the support rod 11. The take-up roller 10 can be replaced after the take-up is completed by disassembly.
[0029] By adopting the above technical solution, in use, the PE fabric to be cut is laid on the cutting platform 1, and the fabric is passed through the support frame 2, attached to the pressure rod 9, and wrapped around the take-up roller 10 of the support rod 11. The rotation of the take-up roller 10 can take up the fabric to be cut. The electric cylinder 3 is activated, and the operation of the electric cylinder 3 can push the support frame 4 to move up and down. The support frame 4 can drive the pressure tray 7 to move up and down, and the pressure tray 7 can press the laid fabric. At the same time, the ironing box 502 will move up and down with the support frame 4. The upper end of the ironing box 502 is connected to the hot steam pipe 501, and the high-temperature steam chamber 503 can supply steam to the ironing box 502. A large amount of hot steam is injected into the high-temperature steam chamber 503 of component 2. The heat transfer of the hot air in the high-temperature steam chamber 503 can heat up the ironing box 502, so that the bottom of the ironing box 502 can iron the laid PE fabric. Through the ironing preheating treatment, the fibers in the PE fabric will shrink and stabilize to a certain extent, which helps to reduce the dimensional changes after cutting and improve the cutting accuracy. In addition, ironing can eliminate wrinkles and uneven parts in the fabric, making the fabric surface smoother. In this way, during the cutting process, the cutter can cut more accurately along the predetermined lines, reducing the cutting error caused by uneven fabric.
[0030] Specifically, such as Figures 1 to 4 As shown, a cutting component 6 is fixedly installed at the middle position of the bottom end face of the cutting platform 1. The cutting component 6 includes a speed-regulating motor 601 fixedly installed at the middle position of the bottom end face of the cutting platform 1. A cutting circular blade 602 is fixedly installed at the output end of the speed-regulating motor 601. The cutting circular blade 602 is located between two pressure supports 7. A cutting groove 603 is provided above the cutting circular blade 602 and is opened inside the cutting platform 1. A cleaning component 8 is provided at the rear bottom end of the support frame 4. The cleaning component 8 includes two symmetrically distributed brackets 801 fixedly installed at the rear bottom end of the support frame 4. A cleaning brush roller 802 is rotatably installed on the inner side of the brackets 801. The lowest point of the outer periphery of the cleaning brush roller 802 is lower than the bottom end face of the ironing box 502.
[0031] By adopting the above technical solution, when in use, the speed-regulating motor 601 is started, which drives the cutting circular blade 602 to rotate. The cutting circular blade 602 can contact the PE fabric through the cutting groove 603, thereby cutting the PE fabric. At the same time, the support frame 4 can drive the cleaning component 8 to move up and down. Before the ironing box 502 is used for ironing, the cleaning brush roller 802 in front of the ironing box 502 can rotate and clean the laid fabric. The friction generated by the contact and rotation of the cleaning brush roller 802 with the PE fabric effectively removes dust, impurities and other dirt from the surface of the PE fabric. This physical cleaning method is fast and direct, and can significantly improve the cleanliness of the fabric in a short time. At the same time, the high-temperature steam inside the high-temperature steam chamber 503 can condense into liquid water droplets. The water droplets can seep into the end face of the PE fabric through the permeation hole 504, thus providing suitable humidity around the PE fabric. With the increase of humidity, water molecules in the air can more effectively combine with charged particles, promoting charge neutralization. This neutralization effect helps reduce the accumulation and discharge of static electricity, thus effectively neutralizing the static electricity generated when the cleaning brush roller 802 rubs against the fabric, the static electricity generated when the pressure support 7 squeezes the fabric, and the static electricity generated during cutting, thereby reducing the impact of static electricity accumulation during cutting.
[0032] Working principle: In use, the PE fabric to be cut is laid on the cutting platform 1, and the fabric is passed through the support frame 2, adhered to the pressure rod 9, and wound around the take-up roller 10 of the support rod 11. The rotation of the take-up roller 10 can take up the fabric to be cut. The electric cylinder 3 is activated, which pushes the support frame 4 to move up and down. The support frame 4 can drive the pressure tray 7 to move up and down, and the pressure tray 7 can press the laid fabric. At the same time, the ironing box 502 will move up and down with the support frame 4. The upper end of the ironing box 502 is connected to the hot steam pipe 501. A large amount of hot steam can be injected into the high-temperature steam chamber 503 of the ironing box 502 through the high-temperature steam chamber 503. Through the heat transfer of the hot air in the high-temperature steam chamber 503, the ironing box 502 can be ironed. The heat generated allows the bottom of the ironing box 502 to iron the laid PE fabric. Activating the speed-regulating motor 601 drives the cutting blade 602 to rotate. The cutting blade 602 contacts the PE fabric through the cutting groove 603, cutting the fabric. Simultaneously, the support frame 4 moves the cleaning component 8 up and down. Before ironing, the cleaning brush roller 802 in front of the ironing box 502 rotates and cleans the fabric. The friction generated by the rotating cleaning brush roller 802 effectively removes dust, impurities, and other dirt from the PE fabric surface. This physical cleaning method is fast and direct, significantly improving the cleanliness of the fabric in a short time. Meanwhile, the high-temperature steam inside the high-temperature steam chamber 503 condenses into small water droplets, which seep into the end face of the PE fabric through the permeation holes 504, thus providing suitable humidity around the PE fabric.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A PE fabric cutting device, comprising a cutting platform (1), characterized in that: A support frame (2) is fixedly installed at the middle position of the top surface of the cutting platform (1), an electric cylinder (3) is fixedly installed at the middle position of the support frame (2), and a bearing frame (4) is fixedly installed at the telescopic end of the electric cylinder (3). The rear end of the support frame (4) is provided with a pretreatment component (5). The pretreatment component (5) includes a support ironing box (502) fixedly installed at the rear end of the support frame (4). A hot steam pipe (501) passes through the upper end of the support ironing box (502). A high-temperature steam chamber (503) is opened inside the support ironing box (502).
2. The PE fabric cutting device according to claim 1, characterized in that: The bottom surface of the ironing box (502) is provided with a plurality of permeation holes (504), and the permeation holes (504) are interconnected with the high-temperature steam chamber (503).
3. The PE fabric cutting device according to claim 2, characterized in that: Two symmetrically distributed pressure brackets (7) are fixedly installed on the front bottom of the support frame (4), and the bottom surface of the pressure brackets (7) and the bottom surface of the ironing box (502) are on the same plane.
4. The PE fabric cutting device according to claim 3, characterized in that: A cutting component (6) is fixedly installed at the middle position of the bottom end face of the cutting platform (1). The cutting component (6) includes a speed-regulating motor (601) fixedly installed at the middle position of the bottom end face of the cutting platform (1). A cutting circular blade (602) is fixedly installed at the output end of the speed-regulating motor (601).
5. A PE fabric cutting device according to claim 4, characterized in that: The cutting circular blade (602) is located between two pressure supports (7), and a cutting groove (603) is provided above the cutting circular blade (602) inside the cutting platform (1).
6. The PE fabric cutting device according to claim 3, characterized in that: The rear bottom of the support frame (4) is provided with a cleaning component (8), which includes two symmetrically distributed brackets (801) fixedly installed on the rear bottom of the support frame (4).
7. A PE fabric cutting device according to claim 6, characterized in that: A cleaning brush roller (802) is rotatably mounted on the inner side of the bracket (801), and the bottom edge of the outer periphery of the cleaning brush roller (802) is lower than the bottom surface of the ironing box (502).
8. A PE fabric cutting device according to claim 1, characterized in that: The cutting platform (1) has support rods (11) fixedly installed on both sides of its front end. A fitting pressure rod (9) is movably installed on the inner side of the support rod (11). A take-up roller (10) is also rotatably installed on the inner side of the support rod (11). The take-up roller (10) and the support rod (11) are detachably connected.
Citation Information
Patent Citations
Cutting device of cloth cutting machine
CN219240109U