EPDM elastic particle floor

By designing EPDM elastic granule flooring into the plastic running track, and utilizing the hydrophobic layer retainer and hydrophobic hole structure, the problem of poor drainage performance of the plastic running track is solved, enabling effective rainwater penetration and strengthening of the surface layer, thereby improving service life and comfort.

CN223660544UActive Publication Date: 2025-12-12SHANGHAI YBANY NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520227788.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-12
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

Existing plastic running tracks have poor drainage performance, and rainwater tends to accumulate, leading to a reduced lifespan.

Method used

Design an EPDM elastic particle flooring, including a crushed stone layer, a hydrophobic layer retainer, a hydrophobic layer and a surface layer. The hydrophobic layer retainer consists of side baffles, support feet and connecting plates. The surface layer has hydrophobic holes. The hydrophobic layer is made of large-diameter EPDM elastic particles. A wire mesh layer enhances the surface strength.

Benefits of technology

The design of the hydrophobic pores and hydrophobic layer allows rainwater to penetrate into the soil, preventing it from stagnating. This enhances the strength and elasticity of the surface layer, improving user comfort and service life.

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Abstract

The utility model discloses an EPDM (Ethylene-Propylene-Diene Monomer) elastic particle terrace, which comprises a rubble layer, a hydrophobic layer retainer, a hydrophobic layer, a steel wire mesh layer and a surface layer, the hydrophobic layer retainer is laid on the rubble layer, the hydrophobic layer is filled on the inner side of the hydrophobic layer retainer, the steel wire mesh layer is laid on the top of the hydrophobic layer, the surface layer is coated on the steel wire mesh layer, and the surface layer is coated on the inner side of the hydrophobic layer retainer. Hydrophobic holes are formed in the surface layer; the drainage holes are formed in the surface layer, rainwater can permeate downwards through the drainage holes and can enter soil after sequentially penetrating through the drainage layer and the gravel layer, so that the rainwater is prevented from being retained on the runway, the drainage layer can be prevented from being lost due to long-time rainwater permeation through the drainage layer retainer, and the service life of the runway is prolonged. The strength of the surface layer can be improved through the additionally arranged steel wire mesh layer, so that the surface layer is not prone to cracking, and meanwhile when the surface layer needs to be replaced after being damaged, the steel wire mesh layer enables the surface layer to be separated more easily.
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Description

Technical Field

[0001] This utility model relates to the field of flooring technology, specifically an EPDM elastic particle flooring. Background Technology

[0002] Synthetic running tracks, also known as athletic tracks, are composed of polyurethane prepolymer, mixed polyethers, waste tire rubber, EPDM rubber granules or PU particles, pigments, additives, and fillers. Synthetic running tracks are characterized by good flatness, high compressive strength, appropriate hardness and elasticity, and stable physical properties, which are conducive to athletes' speed and technique, effectively improving athletic performance and reducing the rate of falls and injuries. Composed of materials such as polyurethane rubber, synthetic running tracks possess a certain degree of elasticity and color, and have a certain resistance to ultraviolet rays and aging, making them internationally recognized as the best all-weather outdoor sports flooring material. Currently, however, synthetic running tracks have relatively poor drainage performance; rainwater easily accumulates on the surface, which can reduce the lifespan of the track over time. Utility Model Content

[0003] The purpose of this invention is to provide an EPDM elastic particle flooring to solve the problems in the prior art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an EPDM elastic particle flooring, comprising a crushed stone layer, a hydrophobic layer retainer, a hydrophobic layer, a wire mesh layer, and a surface layer. The hydrophobic layer retainer is laid flat on the crushed stone layer, the hydrophobic layer is filled inside the hydrophobic layer retainer, the wire mesh layer is laid flat on top of the hydrophobic layer, the surface layer is coated on the wire mesh layer, and the surface layer is provided with hydrophobic holes.

[0005] Preferably, the hydrophobic layer is composed of large-diameter EPDM elastic particles with a diameter of 5-10 mm.

[0006] Preferably, the surface layer is composed of small-diameter EPDM elastic particles mixed with acrylic acid, and the diameter of the small-diameter EPDM elastic particles is 2-4 mm.

[0007] Preferably, the hydrophobic layer retainer consists of side baffles, support feet, and connecting plates. Multiple support feet are fixed at equal intervals on the side of the side baffles. Two side baffles are provided and arranged on both sides of the crushed stone layer. The support feet are embedded in the interior of the crushed stone layer. Multiple connecting plates are fixed at equal intervals between the two side baffles.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: the surface layer of this utility model is provided with hydrophobic holes, which allow rainwater to penetrate downwards. After passing through the hydrophobic layer and the gravel layer, it can enter the soil, thereby preventing rainwater from stagnating on the track. The hydrophobic layer retainer can prevent the hydrophobic layer from being lost due to long-term rainwater infiltration. The added wire mesh layer can improve the strength of the surface layer, making it less prone to cracking. At the same time, when the surface layer needs to be replaced after damage, the wire mesh layer also makes it easier to separate the surface layer.

[0009] The hydrophobic layer of this invention is made of large-diameter EPDM elastic particles. The gaps between the large-diameter EPDM elastic particles facilitate the penetration of rainwater, while also giving the hydrophobic layer good elasticity, which helps to improve user comfort. Attached Figure Description

[0010] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the structure of the hydrophobic layer retainer of this utility model.

[0013] In the diagram: 1. Crushed stone layer; 2. Hydrophobic layer retainer; 3. Hydrophobic layer; 4. Wire mesh layer; 5. Surface layer; 6. Side baffle; 7. Support leg; 8. Connecting plate. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0015] Please see Figure 1-2In this embodiment of the present invention, an EPDM elastic particle flooring includes a gravel layer 1, a hydrophobic layer retainer 2, a hydrophobic layer 3, a wire mesh layer 4, and a surface layer 5. The hydrophobic layer retainer 2 is laid flat on the gravel layer 1, the hydrophobic layer 3 is filled inside the hydrophobic layer retainer 2, the wire mesh layer 4 is laid flat on top of the hydrophobic layer 3, and the surface layer 5 is coated on the wire mesh layer 4. The surface layer 5 has hydrophobic holes. The wire mesh layer 4 is made of 304 stainless steel. The hydrophobic layer retainer 2 is composed of side baffles 6, support feet 7, and connecting plates 8. Multiple support feet 7 are fixed at equal intervals on the side of the side baffles 6. Two side baffles 6 are provided and arranged on both sides of the gravel layer 1. The support feet 7 are buried inside the gravel layer 1. Multiple connecting plates 8 are fixed at equal intervals between the two side baffles 6.

[0016] The hydrophobic layer 3 consists of large-diameter EPDM elastic particles with a diameter of 5-10 mm. The surface layer 5 is composed of small-diameter EPDM elastic particles mixed with acrylic acid with a diameter of 2-4 mm.

[0017] The working principle of this utility model is as follows: The surface layer 5 of this utility model is provided with water-repellent holes, and rainwater can penetrate downward through the water-repellent holes. After passing through the water-repellent layer 3 and the gravel layer 1, it can enter the soil, thereby preventing rainwater from stagnating on the track. The water-repellent layer retainer 2 can prevent the water-repellent layer 3 from being lost due to long-term rainwater infiltration. The added wire mesh layer 4 can improve the strength of the surface layer 5, making the surface layer 5 less prone to cracking. At the same time, when the surface layer 5 needs to be replaced after damage, the wire mesh layer 4 also makes the surface layer 5 easier to separate.

[0018] The hydrophobic layer 3 of this invention is made of large-diameter EPDM elastic particles. The gaps between the large-diameter EPDM elastic particles facilitate the penetration of rainwater, while also giving the hydrophobic layer 3 good elasticity, which helps to improve the comfort of use.

[0019] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An EPDM elastic particle flooring, characterized in that: It includes a crushed stone layer (1), a hydrophobic layer retainer (2), a hydrophobic layer (3), a wire mesh layer (4), and a surface layer (5). The hydrophobic layer retainer (2) is laid flat on the crushed stone layer (1), the hydrophobic layer (3) is filled inside the hydrophobic layer retainer (2), the wire mesh layer (4) is laid flat on top of the hydrophobic layer (3), the surface layer (5) is coated on the wire mesh layer (4), and the surface layer (5) is provided with hydrophobic holes.

2. The EPDM elastic particle flooring according to claim 1, characterized in that: The hydrophobic layer (3) is composed of large-diameter EPDM elastic particles with a diameter of 5-10 mm.

3. The EPDM elastic particle flooring according to claim 1, characterized in that: The surface layer (5) is composed of small-diameter EPDM elastic particles mixed with acrylic acid, and the diameter of the small-diameter EPDM elastic particles is 2-4 mm.

4. The EPDM elastic particle flooring according to claim 1, characterized in that: The hydrophobic layer retainer (2) consists of side baffles (6), support feet (7) and connecting plates (8). Multiple support feet (7) are fixed at equal intervals on the side of the side baffles (6). Two side baffles (6) are provided and arranged on both sides of the gravel layer (1). The support feet (7) are buried inside the gravel layer (1). Multiple connecting plates (8) are fixed at equal intervals between the two side baffles (6).