Concrete pouring surface leveling device
By fixing a turntable and a motor-driven column to the base of a wind turbine, a concrete pouring surface leveling device has been developed, which solves the problems of laborious and inefficient operation in existing technologies and achieves rapid and labor-saving concrete pouring surface leveling.
Patent Information
- Application Number
- CN202423270356.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing hand-held concrete leveling machines are laborious and inefficient when leveling the concrete pouring surface of the fan foundation.
A concrete pouring surface leveling device was designed. The device uses the anchor rods of the fan foundation to fix the turntable and the motor to drive the column and vertical rod to rotate around the fan foundation. The pressure cylinder rolls around and flattens the concrete pouring surface.
No manual operation is required; the flattening process is fast, labor-saving, and highly efficient, significantly improving the flatness of the concrete pouring surface.
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Figure CN223660837U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a concrete pouring surface flattening technology for a wind power foundation, in particular to a concrete pouring surface flattening device. BACKGROUND
[0002] A wind turbine foundation is an important part of wind power equipment installation, and is divided into three types of circular, square and octagonal according to the bottom shape. At present, the circular type is mainly used, and the design and construction technology is mature, and the cost is low and the efficiency is high.
[0003] During the construction of the wind turbine foundation, a cushion layer needs to be laid in the foundation pit first, then an anchor plate is fixed after the anchor rod is inserted, then a steel reinforcement cage is laid in a ring shape, then concrete is poured into the steel reinforcement cage, and finally the concrete pouring surface needs to be flattened.
[0004] In the prior art, a worker stands on the conical surface of the wind turbine foundation and holds a hand-held concrete flattening machine to flatten the pouring surface. However, the concrete pouring surface has a slope, and it is very laborious for the worker to hold the concrete flattening machine and flatten the pouring surface along the conical surface. In addition, the existing hand-held concrete flattening machine has a small pressing plate area, and the flattening process is time-consuming and low in efficiency. CONTENT OF THE INVENTION
[0005] The application provides a concrete pouring surface flattening device to solve the problem of laborious and low-efficiency flattening operation of the existing hand-held concrete flattening machine.
[0006] The application provides a concrete pouring surface flattening device, which comprises a fixed plate and a stand, a vertical cylinder is fixed to the top of the fixed plate, a rotary table is rotatably connected to the upper end of the vertical cylinder, a motor is installed in the vertical cylinder, and an output shaft is fixed to the center of the rotary table, the rotary table and the stand are fixed through a horizontal rod, a vertical rod is vertically fixed to the horizontal rod, a connecting rod is arranged between the vertical rod and the stand, a pressing cylinder for flattening the pouring surface on the wind turbine foundation is rotatably connected to the connecting rod, and universal wheels are installed at the bottom of the stand.
[0007] Optionally, a first sleeve is vertically fixed to the horizontal rod, the vertical rod is inserted into the first sleeve and fixed, a second sleeve is sleeved and fixed to the stand, and the two ends of the connecting rod are hingedly connected to the first sleeve and the second sleeve.
[0008] Optionally, a third sleeve is sleeved and fixed to the stand, and the end of the horizontal rod located on one side of the stand is fixed to the third sleeve.
[0009] Optionally, a positioning rod is fixed to the side end of the rotary table, the end of the horizontal rod located on one side of the rotary table is detachably connected to the positioning rod, the stand is detachably connected to the third sleeve and the connecting rod, and the horizontal rod is detachably connected to the vertical rod.
[0010] Optionally, the side end of the rotating table is fixed with a plurality of positioning rods for connecting the cross bar.
[0011] Optionally, the pressure cylinder is internally hollow, sleeved on the connecting rod and rotationally connected and sealed therewith, and the side end of the pressure cylinder is provided with a water injection port capable of injecting and draining water.
[0012] Compared with the prior art, the concrete pouring surface leveling device provided by the application has the following beneficial effects:
[0013] The fixed plate fixes the rotating table and the motor by using the anchor rod of the fan foundation. The motor drives the column and the vertical rod to rotate around the fan foundation, so that the pressure cylinder pressed on the conical surface of the fan foundation rolls around, and the concrete pouring surface of the fan foundation is pressed flat. The process of pressing the concrete pouring surface flat does not require workers to operate, and the pressure cylinder circulates to press flat fast, which saves labor and improves efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.
[0015] Figure 1 The front view of the concrete pouring surface leveling device in use according to an embodiment of the application;
[0016] Figure 2 The top view of the concrete pouring surface leveling device according to an embodiment of the application; Figure 1
[0017] Figure 3 The sectional view of the concrete pouring surface leveling device according to an embodiment of the application; Figure 1
[0018] Figure 4 The top view of the fixed plate of the concrete pouring surface leveling device according to an embodiment of the application.
[0019] Explanation of reference signs:
[0020] Fixed plate 1; column 2; vertical cylinder 3; rotating table 4; motor 5; cross bar 6; vertical rod 7; connecting rod 8; pressure cylinder 9; universal wheel 10; first sleeve 11; second sleeve 12; third sleeve 13; positioning rod 14; fan foundation 15. DETAILED DESCRIPTION
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are also within the scope of protection of this application.
[0022] like Figures 1-4 As shown, one embodiment of this application provides a concrete pouring surface leveling device, including a fixing plate 1 and a column 2. The fixing plate 1 has through holes corresponding to the anchor positions. A vertical cylinder 3 is fixed to the top of the fixing plate 1. A turntable 4 is rotatably connected to the upper end of the vertical cylinder 3. A motor 5 is installed inside the vertical cylinder 3, and its output shaft is fixed to the center of the turntable 4. The turntable 4 is fixed to the column 2 by a horizontal bar 6. A vertical bar 7 is vertically fixed on the horizontal bar 6. A connecting rod 8 is provided between the vertical bar 7 and the column 2. A pressure cylinder 9 for flattening the pouring surface on the fan foundation 15 is rotatably connected to the connecting rod 8. A caster wheel 10 is installed at the bottom of the column 2.
[0023] During installation, after the concrete of the wind turbine foundation 15 is poured, the through holes on the fixing plate 1 are fitted into the anchor rods, and the fixing plate 1 is fixed to the top center of the wind turbine foundation 15 with bolts. The column 2 is vertically installed on one side of the wind turbine foundation 15 and fixed to the turntable 4 by the horizontal bar 6. The vertical bar 7 is vertically fixed to the horizontal bar 6 at the upper end of the inclined surface of the wind turbine foundation 15. The two ends of the connecting rod 8 connect the column 2 and the vertical bar 7, so that the inclination angle is consistent with the inclination angle of the conical surface of the wind turbine foundation 15. The pressure cylinder 9 is pressed on the conical inclined surface of the wind turbine foundation 15.
[0024] In use, the starter motor 5 drives the turntable 4 to rotate, and the turntable 4 drives the column 2 and the vertical bar 7 to rotate in a ring around the fan foundation 15 via the crossbar 6. The pressure cylinder 9 below the crossbar 6 rolls around the conical pouring surface to flatten it.
[0025] In this embodiment, the fixing plate 1 uses the anchor bolts of the wind turbine foundation 15 itself to fix the turntable 4 and the motor 5. The motor 5 drives the column 2 and the vertical rod 7 to rotate around the wind turbine foundation 15, causing the pressure cylinder 9, which is placed on the conical surface of the wind turbine foundation 15, to roll around and flatten the concrete pouring surface of the wind turbine foundation 15. After the concrete pouring surface is flattened and solidified, the fixing plate 1 can be removed and the column 2 can be moved away.
[0026] In one possible implementation, a first sleeve 11 is vertically fixed on the crossbar 6, the vertical rod 7 is inserted into and fixed in the first sleeve 11, a second sleeve 12 is sleeved and fixed on the column 2, and the two ends of the connecting rod 8 are respectively hinged to the first sleeve 11 and the second sleeve 12.
[0027] The vertical rod 7 is vertically inserted into the first sleeve 11 and is fixed by a plug rod. The second sleeve 12 is sleeved on the stand 2 and is fixed by a plug rod. The vertical rod 7 and the second sleeve 12 can be adjusted in height and the overall inclination angle of the connecting rod 8, so that the pressing cylinder 9 can be matched with the conical surface of the fan foundation 15 of different specifications after installation, thereby guaranteeing the flatness of the concrete pouring surface.
[0028] In a possible implementation, the third sleeve 13 is sleeved and fixed on the stand 2, and the horizontal rod 6 is fixed at one end of the stand 2 and the third sleeve 13.
[0029] The third sleeve 13 is sleeved on the upper end of the stand 2 and is fixed by a plug rod. After the fixed plate 1 and the motor 5 are installed at the center of the fan foundation 15, the height of the third sleeve 13 and the horizontal rod 6 can be adjusted up and down to match the different heights of the fan foundation 15, so that the device can run smoothly.
[0030] In a possible implementation, the positioning rod 14 is fixed at the side end of the rotating table 4, the horizontal rod 6 is detachably connected at one end of the rotating table 4 and the positioning rod 14, the stand 2 is detachably connected with the third sleeve 13 and the connecting rod 8, and the horizontal rod 6 is detachably connected with the vertical rod 7.
[0031] The horizontal rod 6 is detachably connected with the positioning rod 14, so that the rotating table 4 and the horizontal rod 6 can be separated. The stand 2 is detachably connected with the third sleeve 13 and the connecting rod 8, so that the stand 2, the horizontal rod 6 and the connecting rod 8 can be separated. The horizontal rod 6 is detachably connected with the vertical rod 7, so that the stand 2, the horizontal rod 6 and the connecting rod 8 can be detached for storage and transportation.
[0032] In a possible implementation, a plurality of positioning rods 14 for connecting the horizontal rod 6 are fixed at the side end of the rotating table 4.
[0033] Each positioning rod 14 can be installed with the horizontal rod 6, and the stand 2 can be connected with the vertical rod 7 and the pressing cylinder 9 through the horizontal rod 6, so that multiple groups of pressing cylinders 9 can simultaneously press and flatten the pouring surface, thereby achieving better and more efficient flattening effect.
[0034] In a possible implementation, the pressing cylinder 9 is hollow inside, is sleeved on the connecting rod 8 and is rotatably connected and sealed with the connecting rod 8, and the side end of the pressing cylinder 9 is provided with a water injection port capable of injecting and discharging water.
[0035] The hollow inside of the pressing cylinder 9 can reduce the burden during transportation. When installed and used, water can be injected into the pressing cylinder 9 through the water injection port to increase the weight of the pressing cylinder 9, and the self-weight pressure of the pressing cylinder 9 can be reasonably adjusted by controlling the amount of water.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand; it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A concrete screed, characterized by: The utility model provides a kind of wind turbine foundation pouring device, including fixed plate (1) and stand (2), the top of fixed plate (1) is fixed with vertical cylinder (3), vertical cylinder (3) upper end is rotatably connected with rotary table (4), motor (5) is installed in vertical cylinder (3), output shaft is fixed with rotary table (4) center, rotary table (4) is fixed between stand (2) by cross bar (6), cross bar (6) is vertically fixed with vertical rod (7), connecting rod (8) is equipped between vertical rod (7) and stand (2), connecting rod (8) is rotatably connected with the pressing cylinder (9) for pressing the pouring surface on fan foundation (15) and flattening, the bottom of stand (2) is equipped with universal wheel (10).
2. A concrete placement surface finishing device according to claim 1, wherein: The first sleeve (11) is vertically fixed on the cross bar (6), the vertical rod (7) is inserted into the first sleeve (11) and fixed, the second sleeve (12) is sleeved and fixed on the stand (2), and the two ends of the connecting rod (8) are respectively hinged to the first sleeve (11) and the second sleeve (12).
3. A concrete placement surface finishing device according to claim 1 or 2, characterised in that: The third sleeve (13) is sleeved and fixed on the stand (2), and the cross bar (6) is fixed at one end of the stand (2) and the third sleeve (13).
4. A concrete placement surface finishing device according to claim 3, wherein: The side end of the rotary table (4) is fixed with a positioning rod (14), and the cross bar (6) is detachably connected to the positioning rod (14) at one end of the rotary table (4). The stand (2) is detachably connected to the third sleeve (13) and the connecting rod (8). The cross bar (6) is detachably connected to the vertical rod (7).
5. A concrete placement surface finishing device according to claim 4, wherein: The side end of the rotary table (4) is fixed with a plurality of positioning rods (14) for connecting the cross bar (6).
6. A concrete screed as claimed in claim 1 or 4 wherein: The pressing cylinder (9) is hollow inside, is sleeved on the connecting rod (8), is rotatably connected and sealed, and the side end of the pressing cylinder (9) is provided with a water injection port capable of injecting and draining water.