Carbon slide plate edge distance detection tool and carbon slide plate edge distance detection assembly
By designing a tooling for detecting the edge distance of carbon slide plates, and utilizing a combination of support plates, positioning components, and baffles, the problem of inaccurate edge distance detection of carbon slide plates was solved, enabling rapid and accurate detection and ensuring the accuracy and safety of installation.
Patent Information
- Application Number
- CN202423300979.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the existing technology, the edge distance dimension detection of the carbon sliding plate is inaccurate, which leads to inaccurate installation on the pantograph, affecting its service life and safety.
A fixture for detecting the edge distance of a carbon slide plate was designed, including a support plate, a positioning component, and a baffle. The positioning component positions the holes on the carbon slide plate, and the baffle and feeler gauge are used to detect the edge distance of the carbon slide plate to ensure accurate measurement.
It enables rapid and accurate detection of carbon strip edge distance, improves detection efficiency, and ensures the service life and safety of products installed on pantographs.
Smart Images

Figure CN223663860U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon slide plate technical field, especially in a kind of carbon slide plate edge distance detection tool. BACKGROUND
[0002] With the rapid development of high-speed railway, carbon slide plate for pantograph is widely used in urban rail transit.Carbon slide plate is needed to be installed on the pantograph of railway locomotive to realize large current transmission, when installing, the end surface of carbon slide plate (see Figure 1 ) needs to correspond with the inclined surface position of pantograph and keep reasonable gap (see Figure 2 )。
[0003] In order to ensure the installation accuracy of carbon slide plate on pantograph, the edge distance size of carbon slide plate needs to be strictly controlled, that is, the distance between the outer hole center closest to the end surface of carbon slide plate and the end surface needs to be strictly controlled among two or more than two holes 4 arranged along the center line position of carbon slide plate, so as to ensure that the gap between the end inclined surface 5 of carbon slide plate and the inclined surface of pantograph meets the preset requirements after carbon slide plate is installed on pantograph.Therefore, after manufacturing carbon slide plate product, the edge distance size of carbon slide plate must be detected.
[0004] In the prior art, the detection personnel measures the edge distance size of carbon slide plate by using conventional measuring tools such as vernier caliper, but the edge distance size of carbon slide plate is strictly controlled, such as Figure 1 The edge distance size of carbon slide plate is 35.5±0.3mm, the conventional measuring tool cannot accurately measure the edge distance size, and the detection time is long, so as to ensure the accuracy of carbon slide plate installed on pantograph, and affect the service life and safety of pantograph and carbon slide plate. SUMMARY
[0005] In order to solve the problems of the prior art, the utility model provides a kind of carbon slide plate edge distance detection tool, simple structure, convenient to use, can quickly detect carbon slide plate edge distance, and edge distance measurement is accurate, improve detection efficiency, ensure the service life and safety of product formed by subsequent installation on pantograph;In addition, a kind of carbon slide plate edge distance detection assembly is also provided.
[0006] To realize the above-mentioned purposes of the utility model, the utility model provides a kind of carbon slide plate edge distance detection tool, comprising: support plate for placing the carbon slide plate to be detected on it, one end surface is inclined end surface forming greater than 0 degree angle between adjacent surfaces;Multiple positioning members for positioning multiple holes on the carbon slide plate close to the end surface to be detected are arranged on the upper surface of the support plate;Baffle for positioning the end surface of carbon slide plate is vertically installed on the one end surface of support plate, which extends along the inclined direction of the one end surface.
[0007] Preferably, the positioning member is a positioning platform fixedly installed on the support plate and extending along a vertical direction of the support plate.
[0008] Preferably, the positioning platform is in the shape of a truncated cone.
[0009] Preferably, the diameter of the bottom end surface of the positioning platform for connecting the support plate is greater than the diameter of the top end surface of the positioning platform away from the support plate.
[0010] Preferably, the diameter of the bottom end surface of the positioning platform is adapted to the diameter of the hole on the carbon slide plate.
[0011] Preferably, the included angle between the one end surface of the support plate and the adjacent surface is the same as the included angle between the end surface of the carbon slide plate and the adjacent surface.
[0012] In addition, the utility model also provides a carbon slide plate edge distance detection assembly which comprises the carbon slide plate edge distance detection tooling as described above.
[0013] Preferably, the carbon slide plate edge distance detection assembly further comprises a feeler gauge for detecting the gap between the end surface of the carbon slide plate to be detected and the baffle plate.
[0014] Compared with the prior art, the carbon slide plate edge distance detection tooling and the carbon slide plate edge distance detection assembly have the following advantages:
[0015] 1. The carbon slide plate edge distance detection tooling is simple in structure, convenient to use, can quickly detect the edge distance of the carbon slide plate, and is accurate in edge distance measurement, thereby improving the detection efficiency and ensuring the service life and safety of the product formed by subsequent installation on the pantograph.
[0016] 2. The carbon slide plate edge distance detection assembly is characterized in that the positioning member arranged on the support plate can position the multiple holes on the carbon slide plate close to the end surface to be detected, the baffle plate extending along the inclined end surface of the support plate can position the end surface to be detected of the carbon slide plate, and when the edge distance is detected, the holes on the end surface of the carbon slide plate are only needed to be inserted into the positioning member, and then the feeler gauge is used to detect whether the edge distance of the carbon slide plate meets the requirements, so that the edge distance is detected quickly and accurately and the detection efficiency is high.
[0017] The utility model will be described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 Fig. 1 is a structural schematic view of a carbon slide plate;
[0019] Figure 2 Fig. 2 is a structural schematic view of the carbon slide plate shown in Fig. 1 installed on a pantograph; Figure 1
[0020] Figure 3 Fig. 3 is a front view of the carbon slide plate edge distance detection tooling of the utility model.
[0021] Figure 4 It is right view of carbon slide plate edge distance detection tool for the utility model;
[0022] Figure 5 It is right view of carbon slide plate edge distance detection tool for the utility model; Figure 1 It is right view of carbon slide plate edge distance detection tool for the utility model;
[0023] Figure 6 It is right view of carbon slide plate edge distance detection tool for the utility model; Figure 1 It is right view of carbon slide plate edge distance detection tool for the utility model. DETAILED DESCRIPTION
[0024] As Figures 3-4 As shown in different structure schematic view of carbon slide plate edge distance detection tool provided by the utility model, from the drawing, the utility model carbon slide plate edge distance detection tool includes: support plate 1 for setting the carbon slide plate to be detected on its one end face is the inclined end face forming the included angle greater than 0 degrees between adjacent end face, a plurality of positioning members 2 for positioning the multiple holes near the end face to be detected on the carbon slide plate are arranged on the upper surface of the support plate, the baffle 3 for positioning the end face of the carbon slide plate is vertically installed on the above one end face of the support plate, and the baffle extends along the inclined direction of the end face.
[0025] Specifically, the support plate is a flat plate, which is a trapezoidal plate, that is, as Figure 3 As shown, the upper and lower end faces are parallel, the left end face is the inclined end face forming the included angle greater than 0 degrees between adjacent end face (referred to as adjacent end face), and the right end face is the vertical end face perpendicular to the adjacent end face. When designing, the included angle between the left end face and the adjacent end face is the same as the included angle between the end face to be detected of the carbon slide plate (i.e. the end inclined surface of the carbon slide plate) and its adjacent end face.
[0026] In order to quickly position the carbon slide plate on the tool during detection of the carbon slide plate, a plurality of positioning members are arranged on the upper surface of the support plate, and the multiple holes 4 near the end face to be detected on the carbon slide plate are positioned by the plurality of positioning members respectively (see Figure 1 Two holes can be arranged on the end of the carbon slide plate, and the number of positioning members is also two, which can be seen from Figure 3 When designing, the number of positioning members is the same as the number of holes near the end of the carbon slide plate.
[0027] The positioning component is a positioning platform fixedly mounted on the support plate and extending perpendicular to the support plate. The positioning platform is frustoconical in shape, with the diameter of its bottom face connecting to the support plate greater than the diameter of its top face furthest from the support plate. The diameter of the bottom face of the positioning platform matches the diameter of the hole on the carbon slide plate. In the design, the lower limit of the diameter of the bottom face of the positioning platform is the lower limit of the diameter of the hole on the carbon slide plate, and the upper limit of the diameter of the bottom face of the positioning platform is less than the upper limit of the diameter of the hole on the carbon slide plate. The diameter of the top face of the positioning platform is approximately 1 mm smaller than the diameter of the bottom face of the positioning platform, while the height of the positioning platform can be approximately equal to the thickness of the support plate.
[0028] To locate the inclined end face of the carbon slide plate when detecting the edge distance, this invention includes a baffle plate near the inclined end face of the support plate. The baffle plate is vertically mounted on the upper surface of the support plate, and its length extends along the inclined direction of the inclined end face. The height of the baffle plate can be adapted to the thickness of the carbon slide plate end face.
[0029] In addition to the aforementioned carbon slide plate edge distance detection fixture, this utility model also provides a carbon slide plate edge distance detection component, which, in addition to the aforementioned carbon slide plate edge distance detection fixture, also includes a feeler gauge. During detection, the carbon slide plate is placed on the support plate of the detection fixture, and there is a certain gap between the end face of the carbon slide plate to be detected and the baffle. Whether the carbon slide plate edge distance meets the requirements can be determined by whether the feeler gauge can be inserted into the gap.
[0030] Below, we will discuss the detection capabilities. Figure 1 The tooling for detecting the edge distance of a carbon slide plate of the dimensions shown should be described.
[0031] like Figure 1 As shown, a certain carbon slide plate is a straight carbon slide plate. The tilt angle between its tilted end and the adjacent end is 75 degrees, with an upper tolerance of +10 degrees and a lower tolerance of -10 degrees. The distance between the center of the nearest hole to the tilted end and the tilted end is 35, with an upper tolerance of +0.3 and a lower tolerance of -0.3. The center distance between two adjacent holes is 30, with an upper tolerance of +0.3 and a lower tolerance of -0.3. The diameter of the hole is 8.5, with an upper tolerance of +0.05 and a lower tolerance of -0.05.
[0032] In order to detect Figure 1 The carbon skateboard shown uses, for example Figure 5 , Figure 6The detection tool is shown, the two edges of the support plate extending along the length direction are parallel to each other, the length of the long edge of the two edges is 80.49, the length of the short edge is 71.11, one edge adjacent to one end of the two edges is an inclined edge, and the other edge is a vertical edge, the inclined edge and the long edge or the short edge form an included angle with the inclined end of the carbon slide, that is, an included angle of 75 degrees, and the upper limit of the angle tolerance is +10 degrees, and the lower limit of the tolerance is -10 degrees. A baffle is arranged at a distance of 5 from the inclined edge of the support plate, the bottom of the baffle can be fixed on the upper surface of the support plate, the height of the baffle is 26, the upper limit of the tolerance is +0.05, the lower limit of the tolerance is 0, the baffle can also be fixed on the inclined end of the support plate, the height of the baffle is 31, the upper limit of the tolerance is +0.05, and the lower limit of the tolerance is 0. The length of the baffle is the same as the length of the inclined edge of the support plate, and both are 35. Two positioning tables are arranged on the support plate, the height of the two positioning tables is 5, the diameter of the top end face of the positioning table is 7.5, the upper limit of the tolerance is +0, and the lower limit of the tolerance is -0.05, the diameter of the bottom end face of the positioning table is 8.5, the upper limit of the tolerance is +0, and the lower limit of the tolerance is -0.05, the distance between the adjacent positioning tables is equal to the distance between the two holes on the carbon slide, that is, the center distance between the two adjacent positioning tables is 30, the upper limit of the tolerance is +0.05, and the lower limit of the tolerance is -0.05. The distance between the hole closest to the inclined end and the baffle is 35.8, the upper limit of the tolerance is 0, and the lower limit of the tolerance is -0.05. Then by Figure 5 、 Figure 6 It can be known that the distance (along the center line) from the hole center of the positioning table on the support plate to the inclined end is 35.5±0.3, that is, 35.2-35.9. Wherein, the units of the above-mentioned sizes are the same as the size units of the prior art carbon slide, such as millimeters.
[0033] When the detection tool is used to detect the edge distance of the left inclined end of the carbon slide, the hole on the left side of the carbon slide is correspondingly sleeved on the conical positioning table of the detection tool, and there is a certain gap between the inclined surface of the left end of the carbon slide and the inclined surface of the baffle of the detection tool. Then 0.5mm plug gauge is used for inspection, and the plug gauge cannot be inserted into the above-mentioned gap, which is qualified: when the 0.5mm plug gauge inspection cannot be inserted into the above-mentioned gap, if the maximum gap is 0.49mm, the minimum edge distance of the carbon slide is 35.26-35.31mm (35.75-0.49=35.26, 35.8-0.49=35.31), which meets the requirement that the edge distance of the carbon slide is 35, the upper limit of the tolerance is +0.3, and the lower limit of the tolerance is -0.3; when the 0.5mm plug gauge inspection cannot be inserted into the gap, if the minimum gap is 0.01mm, the maximum edge distance of the carbon slide is 35.74-35.79mm (35.75-0.01=35.74, 35.8-0.01=35.79), which also meets the requirement. The detection principle and method of the right edge distance of the carbon slide are the same as those of the left end.
[0034] It can be seen that the detection result calculated by the detection tool and the component detection of the utility model is in the range of the slide plate margin size, the detection margin is accurate, convenient and fast, the size precision is ensured and the efficiency is improved.
[0035] Although the application has been described in detail above, the application is not limited thereto, and those skilled in the art can make modifications according to the principles of the application, therefore, all modifications made according to the principles of the application should be understood as falling within the scope of the application.
Claims
1. A carbon slide plate edge distance detection tool, characterized in that, The application relates to a carbon slide plate edge distance detection tool. The tool comprises: a support plate for placing a carbon slide plate to be detected, one end surface of which is an inclined end surface forming an included angle greater than 0 degrees with an adjacent surface; a plurality of positioning members arranged on the upper surface of the support plate and used for positioning a plurality of holes on the carbon slide plate close to an end surface to be detected; 2. The carbon slide plate edge distance detection tool of claim 1, wherein, a baffle vertically installed on the one end surface of the support plate and used for positioning the end surface of the carbon slide plate, the baffle extending along the inclined direction of the one end surface.
3. The carbon slide plate edge distance detection tool of claim 2, wherein, The positioning member is a positioning table fixedly installed on the support plate and extending along the vertical direction of the support plate.
4. The carbon slide plate edge distance detection tool of claim 3, wherein, The positioning table is in the shape of a truncated cone.
5. The carbon slide plate edge distance detection tool of claim 4, wherein, The diameter of the bottom end surface of the positioning table used for connecting the support plate is greater than the diameter of the top end surface of the positioning table away from the support plate.
6. The carbon slide plate edge distance detection tool of any one of claims 1-5, wherein, The diameter of the bottom end surface of the positioning table is matched with the diameter of the hole on the carbon slide plate.
7. A carbon slideboard margin detection assembly, comprising: The included angle between the one end surface of the support plate and the adjacent surface is the same as the included angle between the end surface of the carbon slide plate and the adjacent surface.
8. The carbon strip edge detection assembly of claim 7, wherein, The application further relates to a carbon slide plate edge distance detection tool comprising the positioning table according to any one of claims 1 to 6. The application further relates to a feeler gauge used for detecting the gap between the end surface to be detected of the carbon slide plate placed on the support plate of the carbon slide plate edge distance detection tool and the baffle.