Printing plate roller deformation monitoring device
By adjusting the position of the laser level and combining it with colored lines and a pressure sensor, the problem that the laser level could not adapt to different sized printing rollers was solved, enabling flexible and accurate detection of printing roller deformation.
Patent Information
- Application Number
- CN202520302620.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-24
AI Technical Summary
In existing technologies, the installation position of laser level is fixed, which cannot be adapted to different sizes and models of printing rollers, resulting in inconvenient testing results.
A printing roller deformation monitoring device was designed. The position of the laser level is adjusted by the adjusting parts and screw on the mounting frame. Combined with colored lines and pressure sensors, it can monitor printing rollers of different sizes. The device includes the combined use of sliding grooves, screws, springs and detection rings.
It enables convenient monitoring of printing rollers with different diameters, improves the flexibility and accuracy of inspection, ensures the positional adaptability of the laser level, and enhances the inspection effect.
Smart Images

Figure CN223663936U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plate roller, especially a kind of printing plate roller deformation monitoring device. BACKGROUND
[0002] Plate roller, also known as steel roller, is mainly used for plate making, and deformation may occur in plate roller during long-term use or production. In order to detect whether the plate roller is deformed, a laser level may be used to detect the plate roller sometimes during use of the plate roller.
[0003] When detecting whether the surface of the plate roller is deformed by the laser level, the installation position of the laser level is generally fixed. If the plate roller on the plate roller frame is replaced with a plate roller of different size and model, the position detection of the laser level is not convenient enough, thereby affecting the detection effect. SUMMARY
[0004] In view of the deficiencies in the prior art, the utility model provides a printing plate roller deformation monitoring device, which can adjust the position of the laser level to adapt to plate rollers of more sizes.
[0005] The above technical purpose of the utility model is achieved by the following technical scheme:
[0006] A printing plate roller deformation monitoring device includes a mounting frame and a plate roller body disposed between the side walls thereof. Both side walls of the mounting frame are rotatably connected with mounting shafts. The plate roller body is mounted between the two mounting shafts. One side wall of the mounting frame is provided with a laser level. The surface of the plate roller body is provided with colored lines.
[0007] One side of the laser level is provided with an adjusting member. The adjusting member includes a sliding groove opened in one side wall of the mounting frame. The laser level is slidably connected between the side walls of the sliding groove through a sliding block. A first spring is fixedly connected between the sliding block and the sliding groove. A screw rod is arranged above the mounting frame and movably penetrates the inner top wall of the sliding groove and abuts against the upper end of the sliding block.
[0008] In a preferred example, the utility model can be further configured as follows: two first limiting rods are fixedly connected between the inner top wall and the inner bottom wall of the sliding groove, and the sliding block is slidably connected to the circumferential side of the two first limiting rods.
[0009] In a preferred example, the utility model can be further configured as follows: a detection ring is slidably arranged on the circumferential upper part of the plate roller body. A pressure sensor is mounted on one side of the detection ring. A lifting member is arranged above the detection ring for up-and-down movement of the detection ring.
[0010] The utility model discloses a further configuration in a preferable example can be: the inner top wall of mounting bracket is provided with moving part, moving part includes the moving groove of opening in the inner top wall of mounting bracket, the lateral wall between moving groove is connected with the moving block of sliding, and the fixed connection with second spring between moving block and moving groove, the other side fixed connection of moving block has the towrope, and the towrope is active and is passed through one side of mounting bracket, moving block is connected with the lifting spare.
[0011] The utility model discloses a further configuration in a preferable example can be: the lifting spare includes the hydraulic cylinder of fixed connection in the lower end of moving block, and the output of hydraulic cylinder is connected with the detection ring through connecting piece.
[0012] The utility model discloses a further configuration in a preferable example can be: the connecting piece includes the connecting block of fixed connection in the output of hydraulic cylinder, the upper end fixed connection of detection ring has the connecting frame, the connecting block inserts the connecting frame, one side of connecting frame is provided with connecting bolt, and connecting bolt active and is passed through both sides of connecting frame and connecting block, and the periphery side of connecting bolt is connected with the nut of screw thread.
[0013] The utility model discloses a further configuration in a preferable example can be: one side of mounting bracket is installed with electric winding drum, and the towrope is connected with electric winding drum, and the lateral wall between moving groove is fixedly connected with two second limit rods, and the periphery side of two second limit rods is connected with the moving block of sliding.
[0014] Summarized above, the utility model discloses at least one beneficial technical effect that includes following:
[0015] 1. be provided with mounting bracket, plate roller main body, installation shaft, color line, laser level, sliding slot, screw rod and first spring, and the upper portion of plate roller main body can be detected through laser level, and the height of laser level can be adjusted through screw rod and first spring, and different diameter plate roller main body can be monitored, and use is more convenient.
[0016] 2. be provided with detection ring and pressure sensor, and detection ring moves on the surface of plate roller main body, if plate roller main body appears bending deformation, detection ring movement is resisted, and pressure sensor contacts the plate roller main body of bending place, generates acting force, thereby reaches whether the deformation of plate roller main body is detected. ACCURACY OF DRAWINGS
[0017] Figure 1 It is the perspective view of the embodiment;
[0018] Figure 2 It is the enlarged view of A in the embodiment Figure 1
[0019] Figure 3 It is the perspective view of the embodiment;
[0020] Figure 4 is the embodiment of the present application Figure 3 is an enlarged view of B in the embodiment.
[0021] In the figure, 1 is a mounting frame; 2 is a plate roller main body; 3 is a mounting shaft; 4 is a detection ring; 5 is a hydraulic cylinder; 6 is a color line; 7 is a laser level; 8 is an electric winch; 10 is a pressure sensor; 11 is a connecting frame; 12 is a connecting block; 13 is a connecting bolt; 14 is a nut; 15 is a sliding groove; 16 is a screw rod; 17 is a first spring; 18 is a first limiting rod; 19 is a moving groove; 20 is a moving block; 21 is a second spring; 22 is a second limiting rod; and 23 is a traction rope. DETAILED DESCRIPTION
[0022] The utility model will be further explained in detail below in combination with the drawings.
[0023] Embodiment:
[0024] Referring to Figures 1-4 The utility model discloses a printing plate roller deformation monitoring device, including mounting frame 1 and the plate roller main body 2 of setting between its lateral wall, both lateral walls of mounting frame 1 are rotatably connected with mounting shaft 3, and the plate roller main body 2 is installed between two mounting shafts 3, and one lateral wall of mounting frame 1 is provided with laser level 7, and the surface of plate roller main body 2 is provided with color line 6.
[0025] One side of laser level 7 is provided with adjusting part, and the adjusting part includes the sliding groove 15 opened in one lateral wall of mounting frame 1, and laser level 7 is slidably connected between the side walls of sliding groove 15 through the sliding block, and the first spring 17 is fixedly connected between the sliding block and the sliding groove 15, and the upper portion of mounting frame 1 is provided with screw rod 16, and the screw rod 16 movably penetrates the inner top wall of sliding groove 15 and abuts against the upper end of sliding block.
[0026] In the embodiment, referring to Figure 1 The plate roller main body 2 can be fixed between two mounting shafts 3 through bolts, the mounting shaft 3 can be driven through a rotating motor, and the rotating motor is specifically installed in one side of mounting frame 1, the output end of the motor is connected with the mounting shaft 3 through a shaft coupling, and the mounting shaft 3 can be driven to rotate, so that printing is carried out.
[0027] When the plate roller main body 2 of different sizes is installed or replaced, the position of laser level 7 needs to be adjusted, and the specific adjustment mode is that, referring to Figure 3 and Figure 4Positioning the laser level 7, rotating the screw 16 increases the length of the screw 16 within the sliding groove 15, causing the screw 16 to slide downwards. The first spring 17 is compressed, and the screw 16 rotates in the opposite direction, causing its lower end to move upwards. Due to its elastic recovery, the first spring 17 pushes the laser level 7 upwards. The laser level 7 can be used to monitor the level of the upper part of the printing roller body 2. By observation, when the colored lines 6 on the printing roller body 2 are not aligned with the laser horizontally, the printing roller body 2 deforms. The height of the laser level 7 can be adjusted using the screw 16 and the first spring 17, allowing monitoring of printing roller bodies 2 with different diameters, making it more convenient to use.
[0028] The installation method of the laser level 7 is not shown in the figure, but the laser level 7 can be fixed to the slider with bolts, and the laser level 7 can be disassembled.
[0029] For further details, please refer to Figure 4 Two first limiting rods 18 are fixedly connected between the inner top wall and the inner bottom wall of the sliding groove 15, and the slider is slidably connected to the circumferential side of the two first limiting rods 18.
[0030] In this embodiment, the laser level 7 is fixed on the slider, and the slider moves linearly up and down on the surface of the first limiting rod 18, which can improve the movement stability of the laser level 7.
[0031] For further details, please refer to Figure 2 A detection ring 4 is slidably arranged on the upper circumferential side of the printing roller body 2. A pressure sensor 10 is installed on one side of the detection ring 4, and a lifting component is arranged above the detection ring 4 for moving the detection ring 4 up and down.
[0032] In this embodiment, the detection ring 4 moves on the surface of the printing roller body 2. If the printing roller body 2 is bent and deformed, the movement of the detection ring 4 is resisted, and the pressure sensor 10 contacts the bent part of the printing roller body 2 and generates a force, thereby achieving the purpose of detecting whether the printing roller body 2 is deformed.
[0033] Preferably, the pressure sensor 10 is electrically connected to an external power source. Although not shown in the figure, an alarm can also be installed on the mounting bracket 1. Both the pressure sensor 10 and the alarm are connected to the signal of an external PCL controller. When the pressure sensor 10 detects a pressure signal, the alarm will issue a warning. The pressure sensor 10 can perform secondary detection on the printing roller body 2 to improve the accuracy of monitoring.
[0034] For further details, please refer to Figure 2The inner top wall of the mounting frame 1 is provided with a movable component, which includes a movable groove 19 opened in the inner top wall of the mounting frame 1. A movable block 20 is slidably connected between the side walls of the movable groove 19, and a second spring 21 is fixedly connected between the movable block 20 and the movable groove 19. A traction rope 23 is fixedly connected to the other side of the movable block 20, and the traction rope 23 moves through one side of the mounting frame 1. The movable block 20 is connected to the lifting component.
[0035] In this embodiment, referring to Figure 3, pulling the traction rope 23 causes the moving block 20 to move, and the second spring 21 is in a stretched state. The moving block 20 drives the detection ring 4 to move through the lifting component and the connecting component. When the traction rope 23 is released, the second spring 21 can pull the moving block 20 back to its original position due to its own elastic recovery, so that the detection ring 4 can move back and forth.
[0036] For further details, please refer to Figure 3 The lifting component includes a hydraulic cylinder 5 fixedly connected to the lower end of the moving block 20, and the output end of the hydraulic cylinder 5 is connected to the detection ring 4 through a connector.
[0037] In this embodiment, reference Figure 3 When the moving block 20 moves, the hydraulic cylinder 5 can be driven to move. The hydraulic cylinder 5 is used in the following way: when the hydraulic cylinder 5 is started, the hydraulic cylinder 5 can drive the detection ring 4 to move up and down through the connecting parts to prevent the detection ring 4 from affecting the printing operation of the printing roller body 2.
[0038] For further details, please refer to Figure 2 The connecting component includes a connecting block 12 fixedly connected to the output end of the hydraulic cylinder 5, a connecting frame 11 fixedly connected to the upper end of the detection ring 4, the connecting block 12 inserted into the connecting frame 11, a connecting bolt 13 provided on one side of the connecting frame 11, and the connecting bolt 13 movably passes through both sides of the connecting frame 11 and the connecting block 12, and a nut 14 is threadedly connected to the circumferential side of the connecting bolt 13.
[0039] In this embodiment, reference Figure 2 The connecting block 12 and the connecting frame 11 are connected in a way that the size of the connecting block 12 is the same as the size of the slot on the connecting frame 11. The connecting bolt 13 passes through the connecting frame 11 and the connecting block 12, and the nut 14 is threaded inside the connecting bolt 13, thereby fixing the connecting frame 11 and the connecting block 12.
[0040] For further details, please refer to Figure 1 An electric drum 8 is installed on one side of the mounting frame 1. The traction rope 23 is connected to the electric drum 8. Two second limit rods 22 are fixedly connected between the side walls of the moving groove 19. The moving block 20 is slidably connected to the circumferential side of the two second limit rods 22.
[0041] In this embodiment, reference Figure 1The electric drum 8 consists of a base, a winding motor and a drum. The base is fixed on one side of the mounting frame 1, the winding motor is fixed on one side of the base, and the drum is rotatably connected to the other side of the base. The output end of the winding motor is connected to the drum through a coupling, and the traction rope 23 is fixed on the circumferential side of the drum.
[0042] The electric drum 8 is used as follows: when the winding motor is started, the output end of the winding motor drives the drum to rotate, and the traction rope 23 is wound on the surface of the drum. When the output end of the winding motor rotates in the opposite direction, the traction rope 23 is removed from the surface of the drum.
[0043] The implementation principle of the above embodiment is as follows: When the printing roller body 2 of different sizes is replaced, the screw 16 is rotated, and the length of the screw 16 in the sliding groove 15 becomes longer. The screw 16 pushes the sliding groove downward, and the first spring 17 is in a compressed state. The screw 16 rotates in the opposite direction, and the lower end of the screw 16 moves upward. The first spring 17 pushes the laser level 7 upward due to its own elastic recovery. The laser level 7 can be used to monitor the level of the upper part of the printing roller body 2. By observation, when the colored lines 6 on the printing roller body 2 are not aligned with the laser horizontally, the printing roller body 2 is deformed. The height of the laser level 7 can be adjusted by the screw 16 and the first spring 17, which can monitor printing roller bodies 2 of different diameters, making it more convenient to use.
[0044] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0045] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.
Claims
1. A printing roller deformation monitoring device, comprising a mounting frame (1) and a printing roller body (2) disposed between its side walls, characterized in that: The mounting frame (1) has mounting shafts (3) rotatably connected to both side walls. The printing roller body (2) is installed between the two mounting shafts (3). A laser level (7) is provided on one side wall of the mounting frame (1). Colored lines (6) are provided on the surface of the printing roller body (2). An adjusting component is provided on one side of the laser level (7). The adjusting component includes a sliding groove (15) formed on one side wall of the mounting bracket (1). The laser level (7) is slidably connected to the side wall of the sliding groove (15) by a slider. A first spring (17) is fixedly connected between the slider and the sliding groove (15). A screw (16) is provided above the mounting bracket (1), and the screw (16) moves through the inner top wall of the sliding groove (15) and abuts against the upper end of the slider.
2. The printing roller deformation monitoring device according to claim 1, characterized in that: Two first limiting rods (18) are fixedly connected between the inner top wall and the inner bottom wall of the sliding groove (15), and the slider is slidably connected to the circumferential side of the two first limiting rods (18).
3. The printing roller deformation monitoring device according to claim 1, characterized in that: A detection ring (4) is slidably arranged on the upper circumferential side of the main body (2) of the printing roller. A pressure sensor (10) is installed on one side of the detection ring (4), and a lifting component is arranged above the detection ring (4) for the up and down movement of the detection ring (4).
4. The printing roller deformation monitoring device according to claim 3, characterized in that: The inner top wall of the mounting frame (1) is provided with a movable component, the movable component including a movable groove (19) opened in the inner top wall of the mounting frame (1), a movable block (20) is slidably connected between the side walls of the movable groove (19), and a second spring (21) is fixedly connected between the movable block (20) and the movable groove (19). A traction rope (23) is fixedly connected to the other side of the movable block (20), and the traction rope (23) moves through one side of the mounting frame (1). The movable block (20) is connected to a lifting component.
5. The printing roller deformation monitoring device according to claim 4, characterized in that: The lifting component includes a hydraulic cylinder (5) fixedly connected to the lower end of the moving block (20), and the output end of the hydraulic cylinder (5) is connected to the detection ring (4) through a connector.
6. The printing roller deformation monitoring device according to claim 5, characterized in that: The connector includes a connecting block (12) fixedly connected to the output end of the hydraulic cylinder (5), a connecting frame (11) fixedly connected to the upper end of the detection ring (4), the connecting block (12) being inserted into the connecting frame (11), a connecting bolt (13) being provided on one side of the connecting frame (11), and the connecting bolt (13) being movable through both sides of the connecting frame (11) and the connecting block (12), and a nut (14) being threaded on the circumferential side of the connecting bolt (13).
7. The printing roller deformation monitoring device according to claim 4, characterized in that: An electric drum (8) is installed on one side of the mounting frame (1), the traction rope (23) is connected to the electric drum (8), two second limiting rods (22) are fixedly connected between the side walls of the moving groove (19), and the moving block (20) is slidably connected to the circumferential side of the two second limiting rods (22).