Straight waveguide splicing structure

Abstract

The utility model relates to a straight waveguide splicing structure, which comprises a straight waveguide and a flange plate, the flange plate comprises a shaft neck part and a connecting part, the shaft neck part is sleeved at the end part of the straight waveguide and is fixedly connected with the end part of the straight waveguide through a screw, and the connecting part is used for being butted with the connecting part of the flange plate of an adjacent straight waveguide splicing structure; the joint of the journal part and the straight waveguide is wrapped with a composite material; according to the splicing structure, the flange plate is adopted to replace a welding structure, and the adjacent waveguides are connected through the flange plate, so that the splicing quality of the waveguides is stable, and the problem of unstable welding quality of manual splicing welding is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to a straight waveguide splicing structure and belongs to the waveguide manufacturing technical field. BACKGROUND

[0002] The traditional copper waveguide is formed by splicing and welding, the welding quality of manual splicing and welding is unstable, the welding equipment is required to be high, the strength of the welding position is not high, the welding seam is easy to be deformed by pulling during assembly, and even cracks, if secondary splicing is carried out, the quality after welding is poor. As important structural parts and transmission carriers, the quality consistency and stability of the waveguide product are extremely crucial. Moreover, the copper waveguide is expensive and heavy in quality, is not conducive to the disassembly and assembly of the electronic equipment which is quickly transferred, and the internal copper waveguide is generally subjected to silver plating treatment based on the requirement of electrical conductivity, the price of the silver plating process is high, and the uniform consistency cannot be guaranteed.

[0003] At present, part of the copper waveguide is replaced by aluminum waveguide, aluminum is lighter, and the commonly used surface treatment of the aluminum waveguide is conductive oxidation treatment, which replaces the expensive silver plating treatment required by the copper waveguide and reduces the cost.

[0004] However, the aluminum material is not suitable for welding, so how to splice the aluminum waveguide is a problem to be solved at present. CONTENT OF THE UTILITY MODEL

[0005] The utility model discloses a structure suitable for splicing of aluminum waveguide to solve the problems in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a technical scheme: a straight waveguide splicing structure, including straight waveguide and flange plate, the flange plate includes the journal part and the connecting portion, the journal part is covered in the straight waveguide end and is fixedly connected through the screw, the connecting portion is used for the connecting portion butt joint of the flange plate of adjacent straight waveguide splicing structure, the journal part and the straight waveguide junction place are wrapped with the composite material.

[0007] The further design of the above-mentioned technical scheme is that: the inner wall of the journal part and the outer wall of the straight waveguide end are coated with conductive glue at the contact position.

[0008] The straight waveguide both ends side wall is equipped with the screw hole, the journal part is equipped with the connecting hole at the corresponding place of the screw hole, and the journal part is fixedly connected through the bolt arranged in the connecting hole and the screw hole.

[0009] The straight waveguide cross section is rectangular, and the cross section of the journal part matches the cross section of the straight waveguide.

[0010] The four side surfaces of the straight waveguide are provided with at least two screw holes, and the four side surfaces of the corresponding journal part are provided with at least two connecting holes.

[0011] The connecting part is provided with several mating holes, and the two connecting parts of adjacent straight waveguide splicing structures are fixedly connected by bolts set in the two mating holes.

[0012] The composite material is a carbon fiber composite material.

[0013] The straight waveguide is made of aluminum.

[0014] The beneficial effects of this utility model are as follows:

[0015] The splicing structure of this utility model uses a flange instead of a welding structure. Adjacent waveguides are connected by flanges, which makes the waveguide splicing quality stable and avoids the problem of unstable quality of manual welding. This utility model uses composite materials to wrap the entire end part of the connection between the waveguide and the flange, which strengthens the support strength of the waveguide end and ensures the stability of the stressed part. Attached Figure Description

[0016] Figure 1 These are the front and right views of a straight waveguide;

[0017] Figure 2 These are the front view, right view, and top view of the flange.

[0018] Figure 3 Front and top views of the adhesive-coated area at the end of a straight waveguide;

[0019] Figure 4 This is a schematic diagram showing the assembly of the flange and the straight waveguide.

[0020] Figure 5 This is a schematic diagram of the composite material encapsulation state;

[0021] In the figure: 1-straight waveguide, 2-flange, 21-journal, 211-connection hole, 22-connection part, 3-composite material. Detailed Implementation

[0022] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0023] Example 1

[0024] This embodiment of the straight waveguide splicing structure includes a straight waveguide 1 and a flange 2, as follows: Figure 1 As shown, the cross-section of the straight waveguide 1 is rectangular. The left part of the figure is the main view, and the right part is the right view.

[0025] like Figure 2 As shown, flange 2 includes journal 21 and connecting part 22. The upper left part of the figure is the front view, the right side is the right view, and the bottom is the top view. Figure 4As shown, the cross section of journal 212 matches the cross section of straight waveguide 1. Journal 21 is fitted onto the end of straight waveguide 1 and fixedly connected by screws. The connection between journal 21 and straight waveguide 1 is wrapped with composite material 3 to form a straight waveguide splicing structure. Adjacent straight waveguide splicing structures are connected by the connection part 22 of flange 2.

[0026] Example 2

[0027] This embodiment is a further design based on Embodiment 1. Specifically, conductive adhesive is applied to the contact area between the inner wall of the journal 21 and the outer wall of the end of the straight waveguide 1.

[0028] The straight waveguide 1 has screw holes on both sidewalls. The journal 21 has a connecting hole 211 at the corresponding position of the screw hole. The journal 21 is fixedly connected to the end of the straight waveguide 1 by screwing the bolt through the connecting hole.

[0029] In this embodiment, the narrower side of the four sides of the straight waveguide 1 has two screw holes, and the wider side has three screw holes. The corresponding side of the journal 21 also has two connecting holes and three connecting holes. The connecting part 22 has several mating holes for fixing to the connecting part of the adjacent straight waveguide splicing structure by bolts.

[0030] In this embodiment, the straight waveguide 1 is made of aluminum and undergoes conductive oxidation treatment. By using an aluminum waveguide instead of a copper waveguide, aluminum is lighter, and the commonly used conductive oxidation surface treatment replaces the expensive silver plating required for copper waveguides, thus reducing costs. The aluminum waveguide is bonded to the flange with conductive adhesive and fixed with bolts, achieving the goal of integral molding of the waveguide and flange. The end portion of the bonded waveguide is then wrapped with a composite material to strengthen the support strength of the waveguide end and ensure the stability of the stressed portion.

[0031] In this embodiment, during assembly, the straight waveguide 1 is first connected to the journal 21 of the flange 2, with a certain distance maintained between the flange 2 and the port of the straight waveguide 1. Figure 3 The micro-cured conductive adhesive is applied along the outer diameter of the waveguide. Figure 3 In the area outlined in the dashed box, ensure the adhesive is applied evenly across all four waveguide planes. After application, slowly move flange 2 towards the waveguide port, pressing and pushing the conductive adhesive until the flange reaches the waveguide port. Wipe away any excess adhesive, then screw flange 2 onto the port of straight waveguide 1 using bolts. Repeat the above steps in the other direction. After screwing, place the product... Figure 4 Leave it to stand and wait for the conductive adhesive to fully cure.

[0032] Then, using composite material 3, in this embodiment, carbon fiber is used to wrap the end of the connection between the straight waveguide 1 and the journal 21 of the flange, such as... Figure 5As shown, after wrapping with a certain number of layers and in a certain direction, the purpose of strengthening the end force is achieved. After ensuring that there is sufficient support strength here, it can be connected and used with other waveguides. After the composite material is cured and formed, it is locally polished and washed with water.

[0033] Several straight waveguide splicing structures are interconnected by flanges to form a path for the transmission of electrical signals.

[0034] The technical solutions of this utility model are not limited to the above embodiments. All technical solutions obtained by equivalent substitution fall within the scope of protection claimed by this utility model.

Claims

1. A straight waveguide splicing structure, characterized in that: It includes a straight waveguide and a flange. The flange includes a journal and a connecting part. The journal is fitted onto the end of the straight waveguide and fixedly connected by screws. The connecting part is used to mate with the connecting part of the flange of an adjacent straight waveguide splicing structure. The connection between the journal and the straight waveguide is wrapped with a composite material.

2. The straight waveguide splicing structure according to claim 1, characterized in that: The contact area between the inner wall of the journal neck and the outer wall of the straight waveguide end is coated with conductive adhesive.

3. The straight waveguide splicing structure according to claim 2, characterized in that: The straight waveguide has screw holes on both sidewalls, and the journal has a connecting hole corresponding to the screw hole. The journal is fixedly connected by bolts set in the connecting hole and the screw hole.

4. The straight waveguide splicing structure according to claim 3, characterized in that: The straight waveguide has a rectangular cross-section, and the journal section matches the straight waveguide cross-section.

5. The straight waveguide splicing structure according to claim 4, characterized in that: The straight waveguide has at least two screw holes on each of its four sides, and the corresponding journal has at least two connection holes on each of its four sides.

6. The straight waveguide splicing structure according to any one of claims 1 to 5, characterized in that: The connecting part is provided with several mating holes, and the two connecting parts of adjacent straight waveguide splicing structures are fixedly connected by bolts set in the two mating holes.

7. The straight waveguide splicing structure according to claim 1, characterized in that: The composite material is a carbon fiber composite material.

8. The straight waveguide splicing structure according to claim 1, characterized in that: The straight waveguide is made of aluminum.

Images