Automatic wire plugging device compatible with multiple positions

By designing a multi-position automatic insertion device and employing multi-axis displacement and visual alignment technology, the problems of low insertion efficiency and high cost in LCD OC products have been solved, achieving efficient and low-cost multi-position insertion and ensuring insertion success rate and product safety.

CN223665757UActive Publication Date: 2025-12-12SUZHOU JINGLAI OPTO CO LTD
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Patent Information

Application Number
CN202423112412.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-12
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing LCD OC products are inefficient and costly during the wiring process and cannot meet the needs of various interface positions.

Method used

A multi-position automatic wiring device was designed, comprising a load-bearing module, a connection module, and an alignment module. It employs multi-axis displacement and visual alignment technology, combined with pressure sensors for real-time monitoring, to ensure successful connection.

Benefits of technology

It improves wiring efficiency, reduces labor costs, meets the wiring needs of different products, and reduces the risk of product damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic wire plugging device compatible with multiple positions, which comprises a bearing module (1), a crimping module (11) and a jig (12), the jig (12) is used for placing a to-be-detected product (4), and the crimping module (11) is used for pressing a P plate of the to-be-detected product (4); the plugging module (2) comprises a displacement correction module (21) and a plugging head (22), and is used for adjusting the position of the plugging head (22) and plugging with a to-be-detected product (4); and the alignment module (3) comprises an upper alignment visual module (31) and a lower alignment visual module (32) and is used for acquiring the plugging position of the product (4) to be detected. Through the above mode, the utility model can solve the problem of the conventional wire plugging mode, saves manpower for customers, reduces the production cost, and meets the plugging requirements of different plugging positions of different products.
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Description

Technical Field

[0001] This utility model relates to the field of automatic detection technology in liquid crystal display panels, and in particular to a multi-position automatic wiring device. Background Technology

[0002] When performing API testing on LCD OC products, the connectors must first be connected to the screen. Then, the screen is powered on, and the testing equipment checks if the screen is OK or NG. Currently, production mainly relies on operators to perform the wiring, which is inefficient and costly. A few automated machines are used for this, but they have poor product compatibility and cannot meet the needs of various connector positions. Utility Model Content

[0003] The main technical problem solved by this utility model is to provide a multi-position automatic wiring device that can solve the problems of existing wiring methods, save manpower for customers, reduce production costs, and meet the wiring needs of different products at different connection positions.

[0004] One technical solution adopted by this utility model is: a multi-position automatic cable insertion device, comprising,

[0005] The carrier module includes a pressing module and a fixture, wherein the fixture is used to place the product to be tested, and the pressing module is used to press the P-plate of the product to be tested.

[0006] The plug-in module includes a displacement correction module and a plug connector, used to adjust the position of the plug connector and plug it into the product to be tested;

[0007] The alignment module includes an upper alignment vision module 31 and a lower alignment vision module 32, which are used to acquire the insertion position of the product to be tested.

[0008] The correction displacement module includes a correction displacement frame, on which a correction displacement component is mounted, and at the output end of the correction displacement component, a host vision module and a connector are mounted.

[0009] The lower alignment vision module includes a lower vision Y-axis driving component, a lower vision X-axis driving component, and a lower alignment camera. The lower vision X-axis driving component is mounted on the movable end of the lower vision Y-axis driving component, and the lower alignment camera is mounted on the movable end of the lower vision X-axis driving component.

[0010] The bearing module includes a bearing frame, on which a bearing platform and a pressing module are mounted. The fixture is mounted on the bearing platform, and the product to be tested is placed on the fixture. The pressing joint of the pressing module is correspondingly set with the P-plate of the product to be tested.

[0011] It also includes an illumination module installed below the supporting module, the illumination module including an illumination displacement module and a light box installed on the illumination displacement module.

[0012] The correction displacement assembly includes a correction X-axis drive assembly mounted on the correction displacement frame, a correction Y-axis drive assembly mounted on the movable end of the correction X-axis drive assembly, a correction θ-axis drive assembly mounted on the movable end of the correction Y-axis drive assembly, a correction fixing bracket mounted on the rotating end of the correction θ-axis drive assembly, and the upper vision module and the connector mounted on the correction fixing bracket from top to bottom.

[0013] The correction fixing bracket includes a correction fixing folding plate and a correction fixing vertical plate. The horizontal plate of the correction fixing folding plate is fixedly connected to the rotating end of the correction θ driving assembly. The vertical plate of the correction fixing folding plate is connected and fixed to the correction fixing vertical plate through a correction angle adjuster. The plug is installed on the correction fixing vertical plate through a pressure sensor.

[0014] The lower alignment vision module also includes a lower vision linear slide rail arranged parallel to the lower vision Y-axis driving component. A lower vision shift plate is installed on the movable end of the lower vision Y-axis driving component and the slider of the lower vision linear slide rail. The lower vision X-axis driving component is installed on the lower vision shift plate. A lower vision fixing plate is installed on the movable end of the lower vision X-axis driving component. A lower camera is installed on the lower vision fixing plate.

[0015] The crimping module includes a crimping Y-axis slide rail assembly mounted on the support frame. A crimping shift plate is mounted on the slider of the crimping Y-axis slide rail assembly. A crimping X-axis slide rail is mounted on the crimping shift plate. Multiple sliders are provided on the crimping X-axis slide rail. A crimping drive assembly is mounted on the multiple sliders. A pressure plate is mounted on the drive end of the crimping drive assembly.

[0016] The illumination displacement module includes a primary illumination Y-axis drive assembly, an illumination displacement plate mounted on the movable end of the primary illumination Y-axis drive assembly, a secondary illumination Y-axis drive assembly mounted on the illumination displacement plate, and the light box mounted on the movable end of the secondary illumination Y-axis drive assembly. The beneficial effects of this multi-position automatic wiring device are: it has two sets of vision modules to meet the wiring requirements of different positions; it employs multi-axis displacement and vision alignment technologies to accurately identify the plug and socket positions, ensuring a high success rate during automatic wiring and improving production efficiency; and it has a force sensor at the plug head for real-time monitoring during wiring, ensuring no damage to the product during the wiring process. Attached Figure Description

[0017] Figure 1This is a top view of a multi-position automatic cable insertion device according to this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of a multi-position automatic cable insertion device according to the present invention;

[0019] Figure 3 This is a structural schematic diagram of the lower alignment vision module of a multi-position automatic wiring device according to this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of an illumination module compatible with a multi-position automatic wiring device according to this utility model;

[0021] Figure 5 This is a side view of a multi-position automatic cable insertion device according to this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of a crimping module compatible with a multi-position automatic wiring device according to this utility model;

[0023] Figure 7 This is a schematic diagram of the plug-in module of a multi-position automatic plug-in device according to this utility model; Figure 8 yes Figure 3 Enlarged image. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Examples of these preferred embodiments are illustrated in the drawings. The embodiments of this utility model shown in and described with reference to the drawings are merely exemplary, and this utility model is not limited to these embodiments.

[0025] It should also be noted that, in order to avoid obscuring the present invention with unnecessary details, only the structures and / or processing steps closely related to the solution according to the present invention are shown in the accompanying drawings, while other details that are not closely related to the present invention are omitted.

[0026] Furthermore, in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] Please see Figures 1-8 This utility model provides a multi-position automatic cable insertion device, comprising:

[0028] The bearing module 1 includes a pressing module 11 and a fixture 12. The fixture 12 is used to place the product 4 to be tested, and the pressing module 11 is used to press down the P plate of the product 4 to be tested.

[0029] The plug-in module 2 includes a displacement correction module 21 and a plug-in connector 22, which is used to adjust the position of the plug-in connector 22 and plug it into the product 4 to be tested.

[0030] The alignment module 3 includes an upper alignment vision module 31 and a lower alignment vision module 32, which are used to acquire the insertion position of the product 4 to be inspected.

[0031] The correction displacement module 21 includes a correction displacement frame 211, on which a correction displacement component is installed. The output end of the correction displacement component is equipped with a host vision module 31 and a connector 22.

[0032] The lower alignment vision module 32 includes a lower vision Y-axis driving component 321, a lower vision X-axis driving component 322, and a lower alignment camera 323. The lower vision X-axis driving component 322 is installed on the movable end of the lower vision Y-axis driving component 321, and the lower alignment camera 323 is installed on the movable end of the lower vision X-axis driving component 322.

[0033] The bearing module 1 includes a bearing frame 13, on which a bearing platform 14 and a crimping module 11 are mounted. The bearing platform 14 is equipped with a fixture 12, on which the product to be tested 4 is placed. The crimping joint of the crimping module 11 is correspondingly set with the P-plate of the product to be tested 4.

[0034] It also includes an illumination module 5 installed below the support module 1, the illumination module 5 including an illumination displacement module 51 and a light box 52 installed on the illumination displacement module 51.

[0035] The correction displacement assembly includes a correction X-axis drive assembly 212 mounted on the correction displacement frame 211. A correction Y-axis drive assembly 213 is mounted on the movable end of the correction X-axis drive assembly 212. A correction θ-axis drive assembly 214 is mounted on the movable end of the correction Y-axis drive assembly 213. A correction fixing bracket is mounted on the rotating end of the correction θ-axis drive assembly 214. The correction fixing bracket is equipped with the upper vision module and the connector from top to bottom.

[0036] The correction fixing bracket includes a correction fixing folding plate 215 and a correction fixing vertical plate 216. The horizontal plate of the correction fixing folding plate 215 is fixedly connected to the rotating end of the correction θ driving assembly 214. The vertical plate of the correction fixing folding plate 215 is connected and fixed to the correction fixing vertical plate 216 through a correction angle adjuster 217. The correction fixing vertical plate 216 is connected to the connector 22 through a pressure sensor mounting 218.

[0037] The lower alignment vision module 32 also includes a lower vision linear slide rail arranged parallel to the lower vision Y-axis driving component 321. A lower vision shift plate 324 is installed on the movable end of the lower vision Y-axis driving component 321 and the slider of the lower vision linear slide rail. The lower vision X-axis driving component 322 is installed on the lower vision shift plate 324. A lower vision fixing plate 325 is installed on the movable end of the lower vision X-axis driving component 322. A lower camera is installed on the lower vision fixing plate 325.

[0038] The crimping module 11 includes a crimping Y-axis slide rail assembly 111 mounted on the support frame 13. A crimping shift plate 112 is mounted on the slider of the crimping Y-axis slide rail assembly 111. A crimping X-axis slide rail 113 is mounted on the crimping shift plate 112. A plurality of sliders are provided on the crimping X-axis slide rail 113. A crimping drive assembly is mounted on the plurality of sliders. A pressure plate 114 is mounted on the drive end of the crimping drive assembly.

[0039] The illumination displacement module 51 includes an illumination primary Y-axis drive assembly 511, an illumination displacement plate 512 is installed on the movable end of the illumination primary Y-axis drive assembly 511, an illumination secondary Y-axis drive assembly 513 is installed on the illumination displacement plate 512, and the light box 52 is installed on the movable end of the illumination secondary Y-axis drive assembly 513.

[0040] Furthermore, it should be noted that in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element. It should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity, and those skilled in the art should consider the specification as a whole. The technical solutions in the various embodiments can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A multi-position automatic cable insertion device, characterized in that, include, The bearing module (1) includes a pressing module (11) and a fixture (12), wherein the fixture (12) is used to place the product to be tested (4), and the pressing module (11) is used to press the P plate of the product to be tested (4); The plug-in module (2) includes a displacement correction module (21) and a plug (22) for adjusting the position of the plug (22) and plugging it into the product to be tested (4); The alignment module (3) includes an upper alignment vision module (31) and a lower alignment vision module (32) for collecting the insertion position of the product (4) to be inspected.

2. The multi-position automatic cable insertion device according to claim 1, characterized in that, The correction displacement module (21) includes a correction displacement frame (211), on which a correction displacement component is installed. The output end of the correction displacement component is equipped with a host vision module (31) and a connector (22).

3. The multi-position automatic cable insertion device according to claim 1, characterized in that, The lower alignment vision module (32) includes a lower vision Y-axis driving component (321), a lower vision X-axis driving component (322), and a lower alignment camera (323). The lower vision X-axis driving component (322) is installed on the movable end of the lower vision Y-axis driving component (321), and the lower alignment camera (323) is installed on the movable end of the lower vision X-axis driving component (322).

4. The multi-position automatic cable insertion device according to claim 1, characterized in that, The bearing module (1) includes a bearing frame (13), on which a bearing platform (14) and a crimping module (11) are installed. The jig (12) is installed on the bearing platform (14), and the product to be tested (4) is placed on the jig (12). The crimping joint of the crimping module (11) is set to correspond to the P plate of the product to be tested (4).

5. The multi-position automatic cable insertion device according to claim 1, characterized in that, It also includes an illumination module (5) installed below the support module (1), the illumination module (5) including an illumination displacement module (51) and a light box (52) installed on the illumination displacement module (51).

6. The multi-position automatic cable insertion device according to claim 2, characterized in that, The correction displacement assembly includes a correction X-axis drive assembly (212) mounted on the correction displacement frame (211). A correction Y-axis drive assembly (213) is mounted on the movable end of the correction X-axis drive assembly (212). A correction θ-axis drive assembly (214) is mounted on the movable end of the correction Y-axis drive assembly (213). A correction fixing bracket is mounted on the rotating end of the correction θ-axis drive assembly (214). The correction fixing bracket is mounted with the upper vision module and the connector from top to bottom.

7. A multi-position automatic cable insertion device according to claim 6, characterized in that, The correction fixing bracket includes a correction fixing folding plate (215) and a correction fixing vertical plate (216). The horizontal plate of the correction fixing folding plate (215) is fixedly connected to the rotating end of the correction θ driving assembly (214). The vertical plate of the correction fixing folding plate (215) is connected and fixed to the correction fixing vertical plate (216) through a correction angle adjuster (217). The correction fixing vertical plate (216) is mounted on the connector (22) through a pressure sensor (218).

8. A multi-position automatic cable insertion device according to claim 3, characterized in that, The lower alignment vision module (32) further includes a lower vision linear slide rail arranged parallel to the lower vision Y-axis drive component (321). A lower vision shift plate (324) is installed on the movable end of the lower vision Y-axis drive component (321) and the slider of the lower vision linear slide rail. The lower vision X-axis drive component (322) is installed on the lower vision shift plate (324). A lower vision fixing plate (325) is installed on the movable end of the lower vision X-axis drive component (322). A lower camera is installed on the lower vision fixing plate (325).

9. A multi-position automatic cable insertion device according to claim 4, characterized in that, The crimping module (11) includes a crimping Y-axis slide rail assembly (111) mounted on the support frame (13). A crimping transfer plate (112) is mounted on the slider of the crimping Y-axis slide rail assembly (111). A crimping X-axis slide rail (113) is mounted on the crimping transfer plate (112). A plurality of sliders are provided on the crimping X-axis slide rail (113). A crimping drive assembly is mounted on the plurality of sliders. A pressure plate (114) is mounted on the drive end of the crimping drive assembly.

10. A multi-position automatic cable insertion device according to claim 5, characterized in that, The illumination displacement module (51) includes an illumination primary Y-axis drive assembly (511), an illumination displacement plate (512) is installed on the movable end of the illumination primary Y-axis drive assembly (511), an illumination secondary Y-axis drive assembly (513) is installed on the illumination displacement plate (512), and the light box (52) is installed on the movable end of the illumination secondary Y-axis drive assembly (513).