Deer blood crystal low-temperature crystallization device

Abstract

The utility model discloses a low-temperature crystallization device for deer blood crystals, which comprises a processing chamber provided with a guide rail; the middle frame is detachably mounted on the inner wall of the processing bin; the bearing frame is mounted on the guide rails in a sliding manner and is matched with the middle frame in a sliding manner; the utility model relates to the technical field of deer blood processing, through the sliding fit design of the guide rail and the bearing frame, the tray is quickly arranged and demolded, through the matching of the containing groove and the tray, the problem of skewing and scattering caused by manual stacking is avoided, and the material waste is reduced; the perfusion control mechanism adopts indexing rotation control, so that precise positioning and uniform perfusion of perfusion branch pipes are realized, uniform distribution of deer blood is ensured, and the crystallization quality is improved; the vacuum interface and the temperature control interface are accurately regulated and controlled, the crystallization environment is optimized, the production efficiency and the quality of deer blood crystals are integrally improved, and the technical problems of tedious traditional manual operation and low efficiency are solved.

Description

Technical Field

[0001] This utility model relates to the field of deer blood processing technology, specifically a low-temperature crystallization device for deer blood crystals. Background Technology

[0002] Deer blood crystals are crystals extracted and purified from the blood of sika deer or red deer. They are usually made into traditional Chinese medicine slices. They are rich in protein, amino acids, and various trace elements and vitamins, and have multiple effects such as nourishing blood, tonifying the kidneys and strengthening yang, anti-fatigue and detoxification.

[0003] Modern deer blood crystal processing technology utilizes multiple technologies in synergy. To achieve efficient extraction and high activity retention, low-temperature crystallization is typically employed. The current low-temperature crystallization process mainly includes low-temperature freezing, sublimation drying, analytical drying, pulverization, and screening to complete the crystallization and extraction of deer blood crystals.

[0004] The low-temperature crystallization of deer blood mainly relies on low-temperature drying technology to remove moisture from the deer blood, thereby crystallizing the active ingredients. The low-temperature crystallization equipment mainly consists of a low-temperature chamber, a temperature control system, a vacuum system, and other auxiliary devices. During operation, the deer blood needs to be placed in a tray. In order to improve work efficiency, a tray rack is often set up in the chamber to process multiple trays of material at one time. However, since the tray rack is placed in the chamber, it is inconvenient to use. A track is needed to pull the tray rack out of the chamber for loading materials. However, this results in densely packed trays and a large amount of deer blood, which not only increases the labor intensity but also easily leads to uneven tray placement and deer blood spillage. In view of this, in-depth research was conducted on the above problems, which led to the development of this case. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a low-temperature crystallization device for deer blood crystals, which solves the existing technical problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a low-temperature crystallization device for deer blood crystals, comprising:

[0007] A processing chamber, wherein guide rails are provided on the processing chamber;

[0008] The intermediate frame is detachably installed on the inner wall of the processing chamber;

[0009] The mounting bracket is slidably mounted on the guide rail and slidably engages with the intermediate frame;

[0010] The tray is placed on the mounting rack;

[0011] The infusion control mechanism includes a rotating groove, an infusion main pipe, an infusion control plate, infusion branch pipes, and a control power component; the rotating groove is provided on the intermediate frame, the infusion main pipe is embedded in the intermediate frame, the infusion control plate is rotatably mounted in the rotating groove, the infusion branch pipes are mounted on the infusion control plate and communicate with the infusion main pipe, and the control power component is used to control the rotation of the infusion control plate.

[0012] The mounting frame has a holding slot, the tray is placed in the holding slot, and the edge of the holding slot is a sloping structure that matches the edge of the tray.

[0013] Preferably, the injection control mechanism further includes a feed tank, a feed pipe, and a feed pump, wherein the feed pump is connected to the feed tank, and the feed pipe is connected to the feed pump and the injection main pipe.

[0014] Preferably, the injection control plate has a shaft hole, and the control power assembly is connected to a control shaft, which is engaged with the shaft hole by a key.

[0015] Preferably, the control power assembly includes a drive component and a control wheel assembly, wherein the drive component is mounted on the intermediate frame, and the control wheel assembly is connected to the drive component and the control shaft.

[0016] Preferably, the intermediate frame is provided with a guide groove, and the mounting frame is provided with a guide rod that cooperates with the guide groove.

[0017] Preferably, heat exchange fins are arranged in the holding tank, and heat exchange slots are provided on the tray to cooperate with the heat exchange fins.

[0018] Preferably, there are multiple trays, and the number of infusion tubes corresponds to the number of trays.

[0019] Preferably, the processing chamber is equipped with a vacuum interface and a temperature control interface, wherein a vacuum unit is connected to the vacuum interface and a temperature controller is connected to the temperature control interface. Beneficial effects

[0020] This utility model provides a low-temperature crystallization device for deer blood crystals. It offers the following advantages: The sliding cooperation design between the guide rail and the mounting frame enables rapid tray arrangement and demolding; the cooperation between the loading trough and the tray avoids the problem of tilting and spillage caused by manual stacking, reducing material waste; the injection control mechanism adopts indexing rotation control, achieving precise positioning and uniform injection of the injection pipes, ensuring uniform distribution of deer blood and improving crystallization quality; precise adjustment of the vacuum interface and temperature control interface optimizes the crystallization environment, comprehensively improving production efficiency and deer blood crystal quality, and solving the technical pain points of cumbersome and inefficient traditional manual operation. Attached Figure Description

[0021] Figure 1 It is the first three-dimensional structure schematic view of the low-temperature crystallization device for deer blood crystal.

[0022] Figure 2 It is the second three-dimensional structure schematic view of the low-temperature crystallization device for deer blood crystal.

[0023] Figure 3 It is the third three-dimensional structure schematic view of the low-temperature crystallization device for deer blood crystal.

[0024] Figure 4 It is the control power assembly structure schematic view of the low-temperature crystallization device for deer blood crystal.

[0025] Figure 5 It is the local three-dimensional structure schematic view of the low-temperature crystallization device for deer blood crystal.

[0026] Figure 6 It is the tray structure schematic view of the low-temperature crystallization device for deer blood crystal.

[0027] In the figure: 1, processing chamber; 2, loading frame; 3, perfusion control mechanism; 4, control power assembly; 5, tray; 6, vacuum unit; 7, temperature controller; 11, guide rail; 12, vacuum interface; 13, temperature control interface; 14, intermediate frame; 15, guide groove; 21, guide rod; 22, containing groove; 23, heat exchange fin; 31, perfusion main pipe; 32, perfusion control plate; 33, perfusion branch pipe; 34, control shaft; 35, feeding tank; 36, feeding pipe; 37, feeding pump; 41, driving part; 42, control wheel set; 51, heat exchange slot. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] Please refer to Figures 1-6 The present application provides an implementation scheme: in the modern deer blood crystal production process, the main process of crystallization processing is low-temperature freezing crystallization, and the operation process mainly relies on putting the deer blood raw material after impurity removal into the tray 5, and then placing the tray 5 in the processing chamber, first freezing in the chamber, and then separating the water vapor in the deer blood in the form of sublimation through vacuum and temperature rise, and crystallizing the residual components in the deer blood.

[0030] Further, the low-temperature crystallization device of deer blood at the present stage mainly relies on manual loading of deer blood into the tray 5, and then the tray 5 is stacked on the frame of the warehouse. Not only is the operation cumbersome, but also the tray 5 is prone to be tilted and the material is prone to be spilled, resulting in waste of material and affecting production efficiency.

[0031] In order to solve the above problems, the application discloses a low-temperature crystallization device for deer blood, which comprises a processing warehouse 1, the processing warehouse 1 is a sealed cabin structure, a guide rail 11 is arranged on the processing warehouse 1, and a supporting frame 2 is slidably assembled on the guide rail 11 for placing a tray 5;

[0032] The processing warehouse 1 is a space for low-temperature freezing and crystallization of deer blood. The sliding cooperation of the guide rail 11 and the supporting frame 2 enables the supporting frame 2 to be pushed out of the processing warehouse 1, facilitating the position arrangement of the tray 5 and the taking out of the tray 5 for material demolding.

[0033] The processing warehouse 1 is provided with a vacuum interface 12 and a temperature control interface 13. The vacuum interface 12 on the processing warehouse 1 can be connected with a vacuum unit 6 and a temperature controller 7.

[0034] The processing warehouse 1 is provided with an intermediate frame 14, which is slidably matched with the processing warehouse 1. The intermediate frame 14 is provided with a perfusion control mechanism 3. The perfusion control mechanism 3 can simultaneously perfuse deer blood into the tray 5.

[0035] The perfusion control mechanism 3 comprises a perfusion main pipe 31, a plurality of perfusion control plates 32 and a plurality of perfusion branch pipes 33. The perfusion main pipe 31 is embedded in the intermediate frame 14. The intermediate frame 14 is provided with a rotating groove corresponding to the position of the tray 5. The perfusion control plate 32 is rotatably arranged in the rotating groove. The perfusion branch pipe 33 is installed on the perfusion control plate 32 and connected with the perfusion main pipe 31.

[0036] The perfusion main pipe 31 is embedded in the intermediate frame 14. The perfusion main pipe 31 draws external deer blood into the plurality of perfusion branch pipes 33. The perfusion control plate 32 can rotate on the rotating groove, so that the perfusion control plate 32 is parallel to the tray 5, the outlet of the perfusion branch pipe 33 is close to the tray 5, and then the deer blood is perfused into the tray 5 by the perfusion branch pipe 33.

[0037] In some embodiments of the application, the above-mentioned perfusion control mechanism 3 further comprises a control shaft 34, which is movably installed on the intermediate frame 14, and the end of the control shaft 34 is connected with a control power assembly 4. The control power assembly 4 provides power to drive the control shaft 34 to rotate. The control shaft 34 is connected with the plurality of perfusion control plates 32 on the same side of the intermediate frame 14, so as to synchronously control the rotation of the plurality of perfusion control plates 32 to adjust their posture, so that the perfusion control plate 32 is parallel to the tray 5.

[0038] In some embodiments of the present application, the control power assembly 4 comprises a driving member 41 and a control wheel set 42, the driving member 41 is installed on the intermediate frame 14, the driving member 41 is connected with the control wheel set 42, the control wheel set 42 is connected with the control rotating shaft 34, the driving member 41 is preferably a servo motor, the driving member 41 drives the control rotating shaft 34 to rotate through the control wheel set 42, the control wheel set 42 adopts a precise gear indexing structure to form indexing of the control rotating shaft 34, so as to control the position of the control rotating shaft 34, the control rotating shaft 34 simultaneously drives the multiple perfusion control plates 32 on the same side to rotate synchronously, and then since the trays 5 are densely arranged, the number of the control rotating shafts 34 is also multiple, and the control wheel set 42 adopts a split power design, which can effectively save power and improve the synchronization degree of operation.

[0039] In some embodiments of the present application, the perfusion control mechanism 3 further comprises a feeding tank 35, a feeding pipe 36 and a feeding pump 37, the feeding tank 35 is arranged on one side of the treatment chamber, the feeding pump 37 is in communication with the feeding tank 35, and the feeding pipe 36 is connected with the perfusion main pipe 31, the feeding tank 35 is filled with treated deer blood, the deer blood is pumped out by the feeding pump 37, and the deer blood is fed into the perfusion main pipe 31 through the feeding pipe 36, so as to complete the feeding.

[0040] In some embodiments of the present application, the intermediate frame 14 is a plate with a rectangular structure, a plurality of guide grooves 15 are arranged on the intermediate frame 14, and a plurality of guide rods 21 are arranged on the supporting frame 2 and slidably matched with the guide grooves 15.

[0041] In some embodiments of the present application, the supporting frame 2 is provided with a containing groove 22 corresponding to the tray 5, the edge of the tray 5 is a spout structure, the edge of the containing groove 22 is matched with the edge of the tray 5, a separation groove is extended from the edge of the containing groove 22, when the tray 5 is placed, the containing groove 22 is matched with the side of the tray 5, the side of the tray 5 is matched with the side of the containing groove 22, the tray 5 is conveniently placed, and the tray 5 is separated by inserting the separation groove and lifting upward.

[0042] In some embodiments of the present application, the containing groove 22 is provided with heat exchange fins 23, and the tray 5 is provided with heat exchange grooves 51 corresponding to the heat exchange fins 23, the heat exchange fins 23 are covered by the heat exchange grooves 51, so that the tray 5 and the containing groove 22 can fully exchange heat, and the reaction rate is improved.

[0043] Workflow: First, the equipment installation and debugging, processing chamber 1 and vacuum system, temperature control system connection, intermediate frame 14 through the guide groove 15 and the guide rod 21 of the supporting frame 2 sliding fit into the chamber; start the feeding system, the feeding pump 37 will be processed from the feeding tank 35 through the feeding pipe 36, perfusion main pipe 31 to each perfusion sub-pipe 33; through the control of power components 4 drive control shaft 34 rotation, make perfusion control board 32 adjust to parallel state with tray 5, start the perfusion program to uniform perfusion into the tray 5; the supporting frame 2 along the guide rail 11 into the processing chamber 1, after closing the door start vacuum interface 12 and start temperature control interface 13 for freezing crystallization; after freezing through the temperature and vacuum sublimation to separate water vapor, residual components crystallization; after crystallization push out the supporting frame 2, using the separation tank demolding to take out the deer blood crystal, complete the whole production process. The whole process realizes the automation operation, reduces the manual intervention, improves the production efficiency and product quality.

[0044] The application realizes the rapid arrangement and demolding of the tray 5 through the sliding fit design of the guide rail 11 and the supporting frame 2, avoids the problems of skewing and spilling caused by manual stacking, reduces material waste; the perfusion control mechanism 3 adopts index rotation control, realizes the accurate positioning and uniform perfusion of the perfusion sub-pipe 33, ensures the uniform distribution of deer blood in the tray 5, improves the crystallization quality; the embedded design of the heat exchange fin 23 and the heat exchange slot 51 enhances the heat exchange efficiency, shortens the freezing crystallization time, improves the production efficiency; the accurate regulation of the vacuum interface 12 and the temperature control interface 13 ensures that the crystallization process is carried out in the best environment, improves the purity and quality of the deer blood crystal; the whole equipment adopts modular design, which is convenient for cleaning and maintenance and component replacement, reduces the equipment failure rate and maintenance cost, has significant production efficiency improvement value.

[0045] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A device for low-temperature crystallization of deer blood crystals, characterized in that it comprises: The utility model relates to a kind of processing chamber and its control mechanism, including: Processing chamber (1), which is provided with guide rails (11) on the processing chamber (1); Intermediate frame (14), which is detachably mounted on the inner wall of the processing chamber (1); Carrying frame (2), which is slidably mounted on the guide rails (11) and slidably cooperates with the intermediate frame (14); Tray (5), which is placed on the carrying frame (2); Infusion control mechanism (3), which includes a rotating groove, an infusion main pipe (31), an infusion control plate (32), an infusion branch pipe (33), and a control power assembly (4). The intermediate frame (14) is provided with a rotating groove, the infusion main pipe (31) is embedded in the intermediate frame (14), the infusion control plate (32) is rotatably mounted in the rotating groove, the infusion branch pipe (33) is mounted on the infusion control plate (32) and communicates with the infusion main pipe (31), and the control power assembly (4) is used to control the rotation of the infusion control plate (32). The carrying frame (2) is provided with a containing groove (22), and the tray (5) is placed in the containing groove (22), and the edge of the containing groove (22) is a slope structure matched with the edge of the tray (5).

2. The device according to claim 1, wherein, The infusion control mechanism (3) further includes a feeding tank (35), a feeding pipe (36), and a feeding pump (37). The feeding pump (37) is connected to the feeding tank (35), the feeding pipe (36) is connected to the feeding pump (37) and the infusion main pipe (31).

3. The device according to claim 2, wherein the device is characterized by, The infusion control plate (32) is provided with a shaft hole, and the control power assembly (4) is connected with a control shaft (34), and the control shaft (34) is matched with the shaft hole through a shaft key.

4. The device according to claim 3, wherein the device is characterized by, The control power assembly (4) includes a driving member (41) and a control wheel set (42). The driving member (41) is mounted on the intermediate frame (14), and the control wheel set (42) is connected to the driving member (41) and the control shaft (34).

5. The device for low-temperature crystallization of deer blood crystals according to claim 4, characterized in that The intermediate frame (14) is provided with a guide groove (15), and the carrying frame (2) is provided with a guide rod (21) matched with the guide groove (15).

6. The device for low-temperature crystallization of deer blood crystals according to claim 1, characterized in that The containing groove (22) is arranged with heat exchange fins (23), and the tray (5) is provided with heat exchange grooves (51) matched with the heat exchange fins (23).

7. The device according to claim 6, wherein the device is characterized by the fact that the device is a device for low-temperature crystallization of deer blood crystals. The number of trays (5) is multiple, and the number of infusion branch pipes (33) corresponds to the number of trays (5).

8. The device according to claim 1, wherein the device is characterized by, The processing chamber (1) is provided with a vacuum interface (12) and a temperature control interface (13). The vacuum interface (12) is connected with a vacuum unit (6), and the temperature control interface (13) is connected with a temperature controller (7).

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