Crushing and stirring device for filter-pressed coal slime
By designing a filter press coal slime crushing and mixing device with a turntable and side deflector structure, the problems of incomplete crushing and adhesion in roller crushers when processing filter press coal slime are solved, achieving efficient crushing and mixing, and improving equipment efficiency and product quality.
Patent Information
- Application Number
- CN202421950590.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-08-13
AI Technical Summary
When processing filter press coal slime, roller crushers suffer from incomplete crushing and coal slime adhesion, resulting in low equipment efficiency and poor product quality.
A filter press coal slime crushing and mixing device was designed, which adopts a turntable and side deflector structure. The turntable and side deflector are driven to reciprocate by a deflector motor to re-crush the uncrushed coal slime. The device also scrapes off the adhering coal slime by the avoidance teeth. Combined with the crushing motor driving the crushing shaft and gear system, the device effectively crushes and mixes the coal slime.
It improves crushing efficiency, prevents coal slime from sticking together, ensures crushing effect, and enhances equipment utilization efficiency and product quality.
Smart Images

Figure CN223669260U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter pressing coal slime production technical field especially relates to a filter pressing coal slime crushing and stirring device. BACKGROUND
[0002] Roller crusher is a commonly used solid material crushing equipment, widely used in ore, coal, chemical raw materials and other fields. It mainly through two parallel installation roller cylinder opposite rotation, utilize the pressure between roller cylinder and crush the material into the particle size of the particle. In the treatment of coal slime, especially in the crushing process of filter pressing coal slime, due to its structure and working principle, roller crusher can usually realize efficient crushing and better particle size control. However, in practical application, roller crusher still faces several technical challenges when crushing filter pressing coal slime.
[0003] Firstly, filter pressing coal slime as a kind of material with high water content, its physical properties are more complex. When filter pressing coal slime enters roller crusher for crushing, due to the high water content in the material and the certain viscosity between particles, the crushing process is prone to the phenomenon that the material is not fully crushed. This phenomenon mainly reflects in the one-time crushing process, due to the limited contact area between crushing teeth and material, part of the coal slime lumps may not be fully crushed, thus producing larger particles. These oversized particles not only affect the product quality, but also may cause the processing efficiency to decrease or the equipment wear to increase in the subsequent process.
[0004] Secondly, due to the certain viscosity of filter pressing coal slime, especially when the water content is high or the temperature changes greatly, coal slime particles are easy to stick to the surface of crushing teeth or roller cylinder. This sticking phenomenon will lead to the decrease of working efficiency of crushing teeth, the deterioration of crushing effect, and even may cause the blockage or shutdown of the crusher for maintenance. The sticking coal slime not only affects the service life of the crushing teeth, but also may cause the crusher to need frequent cleaning and maintenance, increasing the production cost and the unplanned downtime of the equipment.
[0005] In summary, the existing roller crusher has the problems of oversized particles after one-time crushing and coal slime sticking to the crushing teeth when processing filter pressing coal slime, which seriously affects the use efficiency of the equipment and the quality of the final product. Therefore, an improved technical solution is needed to solve these problems in the prior art and improve the adaptability and working efficiency of the roller crusher in the processing of filter pressing coal slime.
[0006] Therefore, we propose a filter pressing coal slime crushing and stirring device. UTILITY MODEL CONTENT
[0007] The utility model mainly solves the technical problems existing in the prior art, and provides a filter pressing coal slime crushing and stirring device.
[0008] In order to achieve the above object, the utility model discloses the following technical scheme, a kind of pressure filtration coal slime crushing and stirring device, including shell, the inside of the shell is transversely arranged crushing cavity, the side curved surface of the crushing cavity is open to form inlet, the bottom of the crushing cavity is filter screen, the inside of the crushing cavity is provided with crushing assembly, one side of the crushing cavity is movably installed with carousel, the edge of the carousel is provided with one middle paddle and multiple side paddles, the middle paddle is located at the bottom of carousel, multiple groups of the side paddles are evenly and symmetrically arranged at the position of the two sides of middle paddle, the middle paddle and side paddle are closely attached to the crushing cavity, the outside of the shell is fixedly installed with paddle motor, and the carousel can be driven to reciprocate by the paddle motor.
[0009] As preferred, a plurality of avoidance teeth are formed on the side paddle, and the avoidance teeth are staggered with the adjacent crushing assembly.
[0010] As preferred, the central axis of the crushing cavity is located above the crushing shaft.
[0011] As preferred, the crushing assembly comprises a crushing motor, the crushing motor is fixedly installed on the side of the shell, the output end of the crushing motor is fixedly installed with a crushing shaft, a part of the crushing shaft extends into the crushing cavity, the side wall of the crushing shaft is uniformly provided with crushing teeth, and another crushing shaft is movably installed on the side wall of the shell, one end of the other crushing shaft fixedly installed outside the shell is provided with a driven gear, the driving gear is connected with the driven gear, and the crushing teeth on the two crushing shafts are staggered.
[0012] As preferred, the stirring shaft is movably installed below the crushing cavity, the side wall of the stirring shaft is fixedly installed with stirring blades, and the output end of the paddle motor is fixedly installed with a belt between the stirring shaft.
[0013] As preferred, the open arc of the inlet is thirty degrees.
[0014] As preferred, the top of the shell is fixedly installed with a hopper, and the bottom of the hopper is inclined to form a funnel-shaped structure.
[0015] Advantages
[0016] The utility model provides a kind of pressure filtration coal slime crushing and stirring device.It has the following advantages:
[0017] The pressure filter coal slime crushing and stirring device, the plunger motor and the crushing motor are started, the coal slime is poured from the hopper, the coal slime is crushed by the crushing shaft and the crushing teeth through the feeding port, the coal slime meeting the requirements is filtered out through the filter screen below the crushing cavity, the coal slime not meeting the requirements is stored in the crushing cavity, at this time, the plunger motor drives the rotating disc, the middle plunger and the side plunger to reciprocatingly rotate, the middle plunger and the side plunger push the stored coal slime to overturn along the arc surface of the crushing cavity, fall above the crushing shaft, and are crushed again, and the avoiding teeth arranged on the side wall of the side plunger and the crushing teeth are staggered with each other, so that the coal slime adhered to the crushing teeth is scraped and cleaned. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be derived from the provided drawings without creative labor.
[0019] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, to be understood and read by those skilled in the art, and are not used to limit the limiting conditions of the implementation of the present application, so they do not have technical substantive significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0020] Figure 1 is a three-dimensional structural schematic view of the present application;
[0021] Figure 2 is a crushing cavity plan view of the present application;
[0022] Figure 3 is a crushing cavity three-dimensional structure exploded view of the present application;
[0023] Figure 4 is a scraper structure schematic view of the present application.
[0024] Legend:
[0025] 1, shell; 2, hopper; 3, crushing cavity; 4, feeding port; 5, crushing shaft; 6, crushing tooth; 7, rotating disc; 8, middle plunger; 9, side plunger; 10, avoiding tooth; 11, plunger motor; 12, crushing motor; 13, driving gear; 14, driven gear; 15, belt; 16, stirring shaft; 17, stirring blade. DETAILED DESCRIPTION
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example: A filter press coal slime crushing and mixing device, such as Figures 1-4 As shown, the device includes an outer shell 1, which is a hollow rectangular shell with an open top. Inside the outer shell 1, a crushing chamber 3 is horizontally positioned. The crushing chamber 3 is a hollow cylindrical shell with an open side curved surface forming a feed inlet 4. The bottom of the crushing chamber 3 is a filter screen to filter out the coal slime that meets the requirements. The crushing chamber 3 is equipped with a crushing assembly, which is a roller crushing assembly. When crushing and pressing coal slime, the rollers tend to stick to the tooth surface and produce a compaction effect rather than a crushing effect. Therefore, a turntable 7 is movably installed on one side of the crushing chamber 3. The turntable 7 is a circular plate. The edge of the disc 7 is provided with a central deflector plate 8 and multiple side deflector plates 9. The central deflector plate 8 is located at the bottom of the disc 7, opposite the feed inlet 4. Multiple sets of side deflector plates 9 are evenly and symmetrically arranged on both sides of the central deflector plate 8. The central deflector plate 8 and the side deflector plates 9 are in close contact with the crushing chamber 3. A deflector plate motor 11 is fixedly installed on the outside of the outer shell 1. The deflector plate motor 11 can drive the disc 7 to rotate back and forth. When the disc 7 rotates, it drives the central deflector plate 8 and the side deflector plates 9 to rotate in the crushing chamber 3, turning the coal slime that is still relatively large after being crushed by the crushing components to the upper part for re-crushing.
[0028] Furthermore, the side deflector plate 9 has multiple sets of avoidance teeth 10, which intersect with the adjacent crushing components to scrape off the coal slime adhering to the tooth surface of the crushing components.
[0029] In this embodiment, the opening arc of the feed inlet 4 is 30 degrees, which ensures the feeding speed. When turning the material, the inertia is used to push the coal slime along the curved surface of the feed inlet 4 to the top of the crushing component.
[0030] The top of the outer shell 1 is fixedly installed with a hopper 2. The bottom of the hopper 2 is inclined towards the middle to form a funnel-shaped structure. The hopper 2 is connected to the crushing chamber 3.
[0031] In a preferred embodiment, the central axis of the crushing chamber 3 is located above the crushing shaft 5, so that the two sets of crushing shafts 5 are closer to the bottom of the crushing chamber 3, providing more space for the central deflector plate 8 to turn the material.
[0032] Further, the crushing assembly comprises a crushing motor 12 fixedly installed on the side of the shell 1, an output end of the crushing motor 12 is fixedly installed with a crushing shaft 5, a part of the crushing shaft 5 extends to the inside of the crushing cavity 3, the side wall surface of the crushing shaft 5 is uniformly provided with crushing teeth 6, the side wall surface of the shell 1 is further movably installed with another group of crushing shafts 5, one end of the other group of crushing shafts 5 located outside the shell 1 is fixedly installed with a driven gear 14, a driving gear 13 is meshingly connected with the driven gear 14, the crushing teeth 6 on the two groups of crushing shafts 5 are staggered, when the crushing motor 12 is started, the driving gear 13 drives the driven gear 14 to rotate, so that the two groups of crushing shafts 5 rotate in opposite directions to crush.
[0033] Further, the shell 1 is movably installed with a stirring shaft 16 at a position below the crushing cavity 3, the side wall surface of the stirring shaft 16 is fixedly installed with stirring blades 17, the output end of the push plate motor 11 is fixedly installed with a belt 15 and the stirring shaft 16, the belt 15 drives the stirring shaft 16 to rotate, so that the coal slime after crushing is stirred to prevent static deposition, and can reciprocatingly rotate like the rotating disc 7 to strengthen the stirring effect.
[0034] The working principle of the utility model is as follows: starting the push plate motor 11 and the crushing motor 12, the coal slime is poured from the hopper 2, the coal slime is crushed by the crushing shaft 5 and the crushing teeth 6 through the feeding port 4, the coal slime meeting the requirements is filtered out through the filter screen below the crushing cavity 3, the coal slime not meeting the requirements is stored in the crushing cavity 3, at this time, the push plate motor 11 drives the rotating disc 7, the middle push plate 8 and the side push plate 9 to reciprocatingly rotate, the middle push plate 8 and the side push plate 9 push the stored coal slime to overturn along the arc surface of the crushing cavity 3, fall above the crushing shaft 5, re-crush, and the avoiding teeth 10 arranged on the side wall surface of the side push plate 9 and the crushing teeth 6 are staggered, so that the coal slime adhered on the crushing teeth 6 is scraped and cleaned.
[0035] The stirring shaft 16 and the stirring blades 17 are driven by the push plate motor 11, and can also reciprocatingly stir the coal slime screened after crushing.
[0036] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, the above examples and the description in the specification are only to illustrate the principle of the utility model, various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A filter press coal slime crushing and stirring device comprising a shell (1), characterized in that: The inside of the shell (1) is transversely provided with a crushing cavity (3), the side curved surface of the crushing cavity (3) is open to form a feeding port (4), the bottom of the crushing cavity (3) is a filter screen, the inside of the crushing cavity (3) is provided with a crushing assembly, one side of the crushing cavity (3) is movably provided with a rotating disc (7), the edge of the rotating disc (7) is provided with a middle push plate (8) and a plurality of side push plates (9), the middle push plate (8) is located at the bottom of the rotating disc (7), and a plurality of groups of the side push plates (9) are uniformly and symmetrically arranged at positions on both sides of the middle push plate (8). The middle push plate (8) and the side push plates (9) are in close contact with the crushing cavity (3), and the shell (1) is fixedly provided outside with a push plate motor (11), and the push plate motor (11) can drive the rotating disc (7) to reciprocatingly rotate.
2. The filter pressing coal slime crushing and stirring device according to claim 1, characterized in that: A plurality of groups of avoidance teeth (10) are formed on the side push plates (9), and the avoidance teeth (10) are staggered with adjacent crushing assemblies.
3. The filter pressing coal slime crushing and stirring device according to claim 1, characterized in that: The middle axis of the crushing cavity (3) is located above the crushing shaft (5).
4. The filter pressing coal slime crushing and stirring device according to claim 1, characterized in that: The crushing assembly comprises a crushing motor (12), the crushing motor (12) is fixedly arranged on the side of the shell (1), the output end of the crushing motor (12) is fixedly provided with the crushing shaft (5), a part of the crushing shaft (5) extends into the crushing cavity (3), the side wall of the crushing shaft (5) is uniformly provided with crushing teeth (6), and the side wall of the shell (1) is movably provided with another group of crushing shafts (5). One end of the other group of crushing shafts (5) located outside the shell (1) is fixedly provided with a driven gear (14), a driving gear (13) is in meshing connection with the driven gear (14), and the crushing teeth (6) on the two groups of crushing shafts (5) are staggered with each other.
5. The filter pressing coal slime crushing and stirring device according to claim 1, characterized in that: The shell (1) is movably provided below the crushing cavity (3) with a stirring shaft (16), the side wall of the stirring shaft (16) is fixedly provided with stirring blades (17), and the output end of the push plate motor (11) is fixedly provided with a belt (15) and the stirring shaft (16).
6. The filter-press coal slurry crushing and stirring device according to claim 1, characterized in that: The open arc of the feeding port (4) is thirty degrees.
7. The filter pressing coal slime crushing and stirring device according to claim 1, characterized in that: The top of the shell (1) is fixedly provided with a hopper (2), and the bottom of the hopper (2) is inclined to the middle to form a funnel-shaped structure.