Coal gangue burning slag crushing and impurity filtering device

By designing a coal gangue slag crushing and impurity filtration device, which combines water circulation and magnetic separation, impurities in laboratory coal gangue are automatically removed, solving the problem of time-consuming and labor-intensive impurity removal in laboratory coal gangue and achieving efficient and safe impurity removal.

CN223669384UActive Publication Date: 2025-12-16HEILONGJIANG TRANSPORTATION PLANNING & DESIGN INSTITUTE GROUP CO LTD
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Patent Information

Application Number
CN202423063806.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-16
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The lack of effective impurity removal devices for laboratory coal gangue before crushing makes manual sorting time-consuming and labor-intensive, and may damage the crushing equipment.

Method used

A coal gangue slag crushing and impurity filtering device was designed, including a water circulation mechanism, a vibrating feeding mechanism, a first conveying mechanism, a material box, a second conveying mechanism, a cutting mechanism, and a rejection mechanism. Impurities are automatically removed by combining water circulation and magnetic separation, and unqualified items are processed by the cutting and rejection mechanisms.

Benefits of technology

It achieves automated and comprehensive impurity removal, reduces manual contact, improves efficiency, avoids dust inhalation, and protects the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal gangue combustion slag crushing and impurity filtering device and belongs to the technical field of coal gangue treatment. Impurities mixed in the coal gangue can be effectively removed. Comprising a water circulation mechanism, a vibration feeding mechanism, a first conveying mechanism, a material box, a second conveying mechanism, a cutting mechanism and a removing mechanism. An inner cavity of the vibration feeding mechanism is connected with the water circulation mechanism, the rear side of a discharging port of the vibration feeding mechanism is sequentially connected with the first conveying mechanism and the second conveying mechanism, magnets are arranged in a conveying belt of the first conveying mechanism, the material box is arranged below the first conveying mechanism, and the cutting mechanism and the removing mechanism are installed on the second conveying mechanism. According to the coal gangue impurity removing device, impurities such as steel wire ropes, wood and dust, impurities such as magnetic metal and alloys containing the magnetic metal and impurities such as other alloys and steel bars doped in coal gangue can be sequentially removed, the impurities can be comprehensively removed, time and labor are saved, the coal gangue does not need to be excessively contacted manually, and excessive dust is prevented from being sucked in.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to coal gangue processing technical field, concretely relates to a coal gangue combustion slag broken impurity filtering device. BACKGROUND

[0002] When or before the coal gangue is broken, the coal gangue needs to be sorted, and the impurities in the coal gangue are removed and recovered, to avoid damaging the breaking device, especially the coal gangue raw material used in the laboratory, and there is no coal gangue impurity removal device for the laboratory at present, so that the experimental personnel generally manually sort, which is time-consuming and laborious. CONTENT OF UTILITY MODEL

[0003] The utility model discloses a coal gangue combustion slag broken impurity filtering device can effectively remove the impurities mixed in the coal gangue.

[0004] The utility model adopts the technical scheme:

[0005] A coal gangue combustion slag broken impurity filtering device, including water circulation mechanism, vibration feeding mechanism, first conveying mechanism, material box, second conveying mechanism, cutting mechanism and rejecting mechanism, the inner chamber of vibration feeding mechanism is connected with water circulation mechanism, the discharge port rear side of vibration feeding mechanism is connected with first conveying mechanism and second conveying mechanism in proper order, the conveying belt of first conveying mechanism is built-in magnet, the material box is set in the first conveying mechanism below, the second conveying mechanism is installed with cutting mechanism and rejecting mechanism.

[0006] Compared with the prior art, the utility model has the following beneficial effects:

[0007] The utility model can remove the impurities such as steel wire rope, wood, dust, magnetic metal and alloy containing magnetic metal and other impurities such as other alloy and reinforcing steel in the coal gangue in turn, can remove the impurities more comprehensively, save time and labour, and need not manually contact the coal gangue too much, to avoid inhaling too much dust. DRAWING DESCRIPTION

[0008] Figure 1 It is the structure schematic diagram of the utility model;

[0009] Figure 2 It is the vibration feeding mechanism structure schematic diagram of the utility model;

[0010] Figure 3 It is the cutting mechanism schematic diagram of the utility model;

[0011] Figure 4 It is the rejecting mechanism schematic diagram of the utility model;

[0012] Figure 5 is a cutting mechanism and a rejection mechanism plan view of the utility model;

[0013] Figure 6 is a filter structure schematic view of the utility model;

[0014] Among them: 1, water circulation mechanism, 2, vibrating feeder mechanism, 3, first conveying mechanism, 4, material box, 5, second conveying mechanism, 6, first sensor, 7, cutting mechanism, 8, second sensor, 9, rejection mechanism, 101, water pipe, 102, filter, 1021, upper cover, 1022, filter screen, 1023, filter boss, 1024, filter shell, 1025, filter core, 103, circulating water pump, 201, discharge port, 202, water outlet, 203, water inlet, 401, shovel plate, 501, baffle, 502, notch, 701, support, 702, cutting cylinder, 703, connecting nut, 704, cutting knife, 901, rejection cylinder, 902, push plate. DETAILED DESCRIPTION

[0015] In order to better understand the purpose, structure and function of the utility model, the utility model is described in further detail below in conjunction with the drawings.

[0016] As Figure 1 shown, a coal gangue combustion slag broken impurity filter device, including water circulation mechanism 1, vibrating feeder mechanism 2, first conveying mechanism 3, material box 4, second conveying mechanism 5, cutting mechanism 7 and rejection mechanism 9, the inner cavity of vibrating feeder mechanism 2 is connected with water circulation mechanism 1, the discharge port 201 rear side of vibrating feeder mechanism 2 is sequentially linked with first conveying mechanism 3 and second conveying mechanism 5, the conveying belt of first conveying mechanism 3 is built-in magnet, for adsorbing the magnetic separation metal in coal gangue, the material box 4 is arranged below first conveying mechanism 3, the second conveying mechanism 5 is installed with cutting mechanism 7 and rejection mechanism 9.

[0017] As Figure 2 shown, the discharge port 201 of vibrating feeder mechanism 2 is arranged above, the water outlet 202 is arranged on the side wall upper end of vibrating feeder mechanism 2, and the water inlet 203 is arranged on the side wall lower end of vibrating feeder mechanism 2. Vibrating feeder mechanism 2 is prior art.

[0018] Lighter impurities float on the water surface, flow out from the water outlet 202 above, and the height of the water outlet 202 is lower than the height of the discharge port 201, so that water can be prevented from flowing out from the discharge port 201, and meanwhile, coal gangue can have a draining process after gradually separating from the water surface.

[0019] As Figure 1As shown in the figure, the water circulation mechanism 1 comprises a water pipe 101, a filter 102 and a circulating water pump 103; the water outlet 202 of the vibrating feeding mechanism 2, the filter 102, the circulating water pump 103 and the water inlet 203 are sequentially communicated through the water pipe 101, realizing water circulation and impurity filtration in the vibrating feeding mechanism 2.

[0020] As shown in the figure, Figure 6 As shown in the figure, the filter 102 comprises an upper cover 1021, a filter screen 1022, a filter boss 1023, a filter shell 1024 and a filter core 1025; the filter shell 1024 is internally filled with the filter core 1025, which can adopt activated carbon and other filter media, a circle of filter bosses 1023 is arranged on the inner side wall upper end of the filter shell 1024, the filter screen 1022 is overlapped on the filter bosses 1023, and the upper cover 1021 is detachably installed on the top of the filter shell 1024, a pipe opening one connected with the water outlet 202 is arranged on the upper cover 1021, and a pipe opening two connected with the water inlet 203 is arranged on the bottom of the filter shell 1024.

[0021] The filter screen 1022 is mainly used for intercepting impurities such as steel wire ropes and woods, and is overlapped on the filter bosses 1023, being easy to detach and clean, and the filter core 1025 is mainly used for filtering impurities such as dust.

[0022] As shown in the figure, Figure 1 As shown in the figure, the material box 4 is open at the upper end, and a shovel plate 401 is fixed to the middle of the side wall of the upper end of the material box 4, the shovel plate 401 is gradually inclined upward along the conveying direction of the first conveying mechanism 3, and is arranged below the conveying belt of the first conveying mechanism 3.

[0023] When the first conveying mechanism 3 adsorbs magnetic metals and alloys containing magnetic metals, the magnetic metals and alloys containing magnetic metals are shovelled by the shovel plate 401 into the material box 4.

[0024] As shown in the figure, Figures 3-5 As shown in the figure, the frame body of the second conveying mechanism 5 is provided with a baffle 501 on both sides, which is used for guiding the movement of coal gangue and simultaneously serving as a support frame of the cutting mechanism 7 and the removing mechanism 9.

[0025] As shown in the figure, Figure 3 , Figure 5 As shown in the figure, the cutting mechanism 7 comprises a support 701, a cutting cylinder 702, a connecting nut 703 and a cutting knife 704; the cutting cylinder 702 is vertically arranged above the second conveying mechanism 5 and is fixed to one side baffle 501 through the support 701, the telescopic end of the cutting cylinder 702 is provided with external threads, the handle part of the cutting knife 704 is provided with external threads, and the telescopic end of the cutting cylinder 702 and the handle part of the cutting knife 704 are threadedly connected through the connecting nut 703, which facilitates the disassembly and replacement of the cutting knife 704, and a pressure sensor is arranged on the cutting knife 704.

[0026] As shown in Figure 4 , Figure 5 , the rejection mechanism 9 includes a rejection cylinder 901 and a push plate 902; the rejection cylinder 901 is arranged on one side of the baffle 501 in the left-right direction, and the push plate 902 is mounted on the telescopic end of the rejection cylinder 901. A notch 502 corresponding to the push plate 902 is arranged on the other side of the baffle 501.

[0027] The unqualified articles are pushed out of the notch 502 by the push plate 902 through the rejection cylinder 901, and a corresponding receiving device is arranged at the notch 502.

[0028] As shown in Figure 1 , Figure 5 , the first sensor 6 is arranged in front of the cutting mechanism 7, and the second sensor 8 is arranged in front of the rejection mechanism 9.

[0029] The first sensor 6 and the second sensor 8 are used to monitor the position of the coal gangue on the second conveying mechanism 5 and transmit signals to the processor respectively, so as to control the cutting cylinder 702 and the rejection cylinder 901 to start.

[0030] The first sensor 6 and the second sensor 8 can be any sensor capable of monitoring the movement of objects, such as photoelectric sensors, ultrasonic sensors, laser sensors, infrared sensors, etc.

[0031] Working process: The coal gangue is sent into the vibrating feeding mechanism 2 through a hopper or other means, the inner cavity of the vibrating feeding mechanism 2 is filled with water at the same time, and the water circulation mechanism 1 is opened to circulate water. In the process of continuously spirally conveying the coal gangue by the vibrating feeding mechanism 2, the impurities such as steel wire ropes, wood and dust mixed in the coal gangue float in the water, and then the impurities are removed by the filter 102 arranged in the water circulation mechanism 1. The coal gangue is sequentially conveyed upward to the first conveying mechanism 3 by the vibrating feeding mechanism 2. Since the conveying belt of the first conveying mechanism 3 is provided with a magnet, it can adsorb the magnetic metal and the alloy containing magnetic metal, and after the magnetic metal and the alloy containing magnetic metal run to the lower side, the shovel plate 401 on the material box 4 shovels the magnetic metal and the alloy containing magnetic metal into the material box 4. The coal gangue on the first conveying mechanism 3 falls on the second conveying mechanism 5, and is cut by the cutting knife 704 on the cutting mechanism 7. A pressure sensor is arranged on the cutting mechanism 7. When the cutting knife 704 cuts, the cutting knife 704 no longer cuts after the pressure sensor detects that the cutting knife 704 exceeds the threshold value. At this time, it is determined that the hardness of the object exceeds that of the coal gangue, and the object is not coal gangue, but an alloy, a steel bar or a stone block with a hardness exceeding that of the coal gangue. The object is rejected by the rejection mechanism 9. The second conveying mechanism 5 continues to convey the coal gangue to the appropriate position to complete the impurity removal work.

[0032] It can be understood that the utility model is described through some embodiments, and the person skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the application belong to the scope protected by the utility model.

Claims

1. A coal gangue combustion slag broken impurity filtering device, characterized in that: The utility model provides a water circulation mechanism (1), vibrating feeder mechanism (2), first conveying mechanism (3), material box (4), second conveying mechanism (5), cutting mechanism (7) and reject mechanism (9) are included, the inner chamber of vibrating feeder mechanism (2) is connected with water circulation mechanism (1), the discharge port (201) rear side of vibrating feeder mechanism (2) is connected first conveying mechanism (3) and second conveying mechanism (5) in proper order, the built-in magnet of conveying belt of first conveying mechanism (3), the material box (4) is set below first conveying mechanism (3), cutting mechanism (7) and reject mechanism (9) are installed on second conveying mechanism (5).

2. The coal gangue combustion slag impurity breaking and filtering device according to claim 1, characterized in that: The discharge port (201) of vibrating feeder mechanism (2) is arranged above, the water outlet (202) is arranged on the upper end of the side wall of vibrating feeder mechanism (2), and the water inlet (203) is arranged on the lower end of the side wall of vibrating feeder mechanism (2).

3. The coal gangue combustion slag impurity breaking and filtering device according to claim 2, characterized in that: The water circulation mechanism (1) comprises a water pipe (101), a filter (102) and a circulating water pump (103); the water outlet (202) of the vibrating feeder mechanism (2), the filter (102), the circulating water pump (103) and the water inlet (203) are sequentially communicated through the water pipe (101).

4. The coal gangue combustion slag crushing and impurity filtering device according to claim 3, characterized in that: The filter (102) comprises an upper cover (1021), a filter screen (1022), a filter boss (1023), a filter shell (1024) and a filter core (1025); the filter shell (1024) is filled with the filter core (1025) inside, a ring of filter bosses (1023) is arranged on the inner side wall upper end of the filter shell (1024), the filter screen (1022) is lapped on the filter boss (1023), the upper cover (1021) is detachably installed on the top of the filter shell (1024), the upper cover (1021) is provided with a pipe opening one connected with the water outlet (202), and the bottom of the filter shell (1024) is provided with a pipe opening two connected with the water inlet (203).

5. The coal gangue combustion slag impurity breaking and filtering device according to claim 1, characterized in that: The material box (4) is provided with an open upper end, and a shovel plate (401) is fixed to the middle of the side wall of the upper end of the material box (4); the shovel plate (401) is gradually inclined upward along the conveying direction of the first conveying mechanism (3) and is arranged below the conveying belt of the first conveying mechanism (3).

6. The coal gangue combustion slag crushing and impurity filtering device according to claim 1, characterized in that: The frame body of the second conveying mechanism (5) is provided with a baffle (501) on both sides.

7. The coal gangue combustion slag crushing and impurity filtering device according to claim 6, characterized in that: The cutting mechanism (7) comprises a support (701), a cutting cylinder (702), a connecting nut (703) and a cutting knife (704); the cutting cylinder (702) is vertically arranged above the second conveying mechanism (5) and is fixed on one side baffle (501) through the support (701); the telescopic end of the cutting cylinder (702) is provided with external threads; the handle part of the cutting knife (704) is provided with external threads; the telescopic end of the cutting cylinder (702) and the handle part of the cutting knife (704) are threadedly connected through the connecting nut (703); and the cutting knife (704) is provided with a pressure sensor.

8. The coal gangue combustion slag crushing and impurity filtering device according to claim 6, characterized in that: The removing mechanism (9) comprises a removing air cylinder (901) and a push plate (902); the removing air cylinder (901) is arranged on one side baffle (501) along the left-right direction, and the push plate (902) is arranged on the telescopic end of the removing air cylinder (901); the other side baffle (501) is provided with a notch (502) corresponding to the push plate (902).

9. The coal gangue combustion slag crushing and impurity filtering device according to claim 1, characterized in that: A first sensor (6) is arranged in front of the cutting mechanism (7), and a second sensor (8) is arranged in front of the removing mechanism (9).