Compact type continuous separation centrifugal machine capable of achieving double-speed output

Abstract

The utility model discloses a compact type continuous separation centrifugal machine capable of achieving double-speed output. The compact type continuous separation centrifugal machine comprises a motor, a coupler, a rotary drum, a lower gear, a base, a lower bearing, a side gear, a side bearing, a horizontal axis, a vertical axis, a side gear cover, an upper bearing, an upper gear, a high-speed rotary disc, a pipe clamp, a pipeline support, a protective cover and a balance weight. According to the utility model, only one motor is used for driving, and two pairs of bevel gears are meshed to form a transmission structure, so that two speeds V1 and V2 which are identical in direction, different in size and fixed in proportion are output at the same time. The high-speed turntable is provided with the mixed liquid load and rotates at a high speed V2, and the pipeline bracket is provided with the mixed liquid load connecting pipeline and rotates at a low speed V1, so that the mixed liquid load connecting pipeline is prevented from being wound during rotation, and continuous separation of mixed liquid containing various component particles is realized; the separation efficiency is greatly improved, and time and cost are saved.

Description

TECHNICAL FIELD

[0001] The utility model relates to centrifugal separation field especially relates to a compact continuous separation centrifuge realizing double speed output. BACKGROUND

[0002] In blood component separation and biological experiments, high-efficiency and continuous centrifugal separation of mixed liquid containing multiple component particles is a key technical requirement. Traditional centrifugal separation technology usually relies on a single-speed centrifugal environment, and uses the sedimentation coefficient difference of each component particle in the mixed liquid due to the density difference to make different components sequentially settle and separate under a specific centrifugal field. However, in many practical application scenarios, the mixed liquid to be separated often needs to be connected to an external liquid supply or collection system through a pipeline. When the centrifugal system rotates at high speed, if the connecting pipeline rotates at high speed synchronously with the centrifugal part, it is easy to cause the pipeline to wind, twist or even damage, which seriously restricts the continuity and stability of the centrifugal separation process; if the pipeline is fixed, the centrifugal part rotating at high speed and the stationary pipeline will produce violent relative motion and friction, which may not only affect the separation effect, but also may contaminate or damage the sample, and also increases the complexity and safety hazards of the equipment structure design. Therefore, how to effectively solve the motion interference and pipeline winding problem between the high-speed rotating centrifugal part and the external connecting pipeline while ensuring the centrifugal separation effect, and realize the continuous and stable supply of mixed liquid and the efficient collection of separation products, has become an important bottleneck restricting the development of traditional centrifugal separation technology to a higher level of automation and continuity. SUMMARY

[0003] The utility model aims at providing a compact continuous separation centrifuge realizing double speed output, which realizes the output of two rotating centrifugal speeds with the same direction, different size and fixed proportion under the driving of a motor through two pairs of taper gears meshing transmission structure: low speed V1 and high speed V2. When applied, the mixed liquid load containing multiple component particles can be placed on the high-speed rotating disc part of the utility model, and rotated at high speed V2. The mixed liquid load connecting pipeline can be fixed on the pipeline support of the utility model, and rotated at low speed V1. V2 and V1 maintain a fixed proportion, which prevents the mixed liquid load connecting pipeline from winding during rotation, and realizes the continuous separation of mixed liquid containing multiple component particles.

[0004] To achieve the above object, the technical scheme of the utility model is including: motor, coupling, rotary drum, lower gear, base, lower bearing, side gear, side bearing, horizontal axis, vertical axis, side gear cover, upper bearing, upper gear, high speed turntable, pipe clamp, pipeline support, protective cover, counterweight, wherein: motor output end through coupling with rotary drum is connected for driving rotary drum synchronous rotation, the rotary drum is asymmetric structure spare, its first side is fixed with the counterweight, its second side is provided with side gear, the first side with the second side of setting side gear opposite arrangement, through the counterweight balance rotary drum when generating the eccentric swing of rotation, the lower gear is bevel gear, it has tooth number a, this lower gear is fixed on the base immobile, and through lower bearing is connected with rotary drum, the side gear is bevel gear, it has tooth number b, this side gear is fixed on the rotary drum, and is engaged with lower gear and upper gear respectively, its number is one or more, the side gear is connected with rotary drum through side bearing, can revolve around horizontal axis, and revolves around vertical axis with rotary drum and motor synchronous revolution, the side gear cover is installed on side gear, the upper gear is bevel gear, its tooth number with the tooth number a of lower gear is same, this upper gear is connected with rotary drum through upper bearing, can revolve around vertical axis, and the same direction of rotation with rotary drum, the high speed turntable is fastened on upper gear, for loading mixed liquid load and revolves around with upper gear synchronous rotation, the pipe clamp is fixed on high speed turntable, for loading mixed liquid load's connecting pipeline interface, the pipeline support and protective cover are fixed on rotary drum, revolves around with rotary drum synchronous rotation, the pipeline support is used for fixed mixed liquid load's connecting pipeline, lower gear and side gear, side gear and upper gear respectively constitute conical gear meshing transmission structure, and transmission ratio is a / b and b / a respectively.

[0005] The utility model discloses a kind of compact continuous separation centrifuges of double-speed output, only one motor is driven, two pairs of conical gear meshing transmission structure are passed through, simultaneously output two directions same size different and proportion fixed rotating centrifugal speed V1 and V2. BRIEF DESCRIPTION OF DRAWINGS

[0006] Fig. 1It is the main view cross section structure schematic diagram of the utility model;

[0007] Fig. 2 It is the main view cross section structure schematic diagram of the utility model installation mixed liquid load and mixed liquid connecting pipeline;

[0008] Fig. 3 It is the overhead schematic diagram of the utility model installation mixed liquid load and mixed liquid connecting pipeline;

[0009] The label explanation in the drawing is as follows:

[0010] 1, motor; 2, coupling; 3, rotary drum; 4, lower gear; 5, base; 6, lower bearing; 7, side gear; 8, side bearing; 9, horizontal axis; 10, vertical axis; 11, side gear cover; 12, upper bearing; 13, upper gear; 14, high-speed turntable; 15, pipe clamp; 16, pipeline support; 17, protective cover; 18, counterweight; 19, mixed liquid load; 20, mixed liquid load connecting pipeline. Specific implementation

[0011] As Figs. 1-3 Indicated, a kind of compact continuous separation centrifuge of double-speed output is implemented, including motor 1, coupling 2, rotary drum 3, lower gear 4, base 5, lower bearing 6, side gear 7, side bearing 8, horizontal axis 9, vertical axis 10, side gear cover 11, upper bearing 12, upper gear 13, high-speed turntable 14, pipe clamp 15, pipeline support 16, protective cover 17, counterweight 18.

[0012] Motor 1 output end is connected with rotary drum 3 by coupling 2, rotary drum 3 is driven synchronous rotation.

[0013] Rotary drum 3 is asymmetric structure.

[0014] Lower gear 4 is bevel gear, and the number of teeth is a, is fixed on base 5, is stationary;Lower gear 4 and rotary drum 3 are equipped with lower bearing 6 between, guarantee the smooth rotation of rotary drum 3.

[0015] Side gear 7 is bevel gear, and the number of teeth is b, is fixed on rotary drum 3, is engaged with the gear teeth of lower gear 4 and upper gear 13 respectively;Side gear 7 can be one or more than one;Side gear 7 is equipped with side gear cover 11 on;Side gear 7 and rotary drum 3 are equipped with side bearing 8 between;Side gear 7 can rotate around horizontal axis 9, and can be driven by rotary drum 3 and rotate around vertical axis 10 with motor 1 synchronous rotation.

[0016] The upper gear 13 is a bevel gear with the same number of teeth a as the lower gear 4; the upper gear 13 and the rotating drum 3 are connected by the upper bearing 12 to ensure smooth rotation of the upper gear 13 around the vertical axis 10; the rotation direction of the upper gear 13 is the same as that of the rotating drum 3.

[0017] The high-speed rotating disc 14 is fixed on the upper gear 13 and used for clamping the mixed liquid load 19 and rotating synchronously with the upper gear 13; the pipe clamp 15 is fixed on the high-speed rotating disc 14 and used for clamping the interface of the mixed liquid load connecting pipeline 20.

[0018] The pipeline support 16 and the protective cover 17 are fixed on the rotating drum 3 and rotate synchronously with the rotating drum 3; the pipeline support 16 is used for fixing the mixed liquid load connecting pipeline 20 and driving the mixed liquid load connecting pipeline 20 to rotate synchronously.

[0019] The counterweight 18 is fixed on the rotating drum 3 and opposite to the installation position of the side gear 7 to prevent the asymmetric rotating drum 3 from swinging when rotating.

[0020] The lower gear 4 and the side gear 7 form a bevel gear meshing transmission structure, and the transmission ratio is the ratio of the number of teeth of the lower gear 4 and the side gear 7, that is, a / b; the side gear 7 and the upper gear 13 form a bevel gear meshing transmission structure, and the transmission ratio is the ratio of the number of teeth of the side gear 7 and the upper gear 13, that is, b / a

[0021] The working principle of the utility model is as follows:

[0022] The output principle of low rotating speed: when the motor 1 rotates at the speed V1, the rotating drum 3 directly connected with the motor 1, the pipeline support 16 and the protective cover 17 directly connected with the rotating drum 3 rotate around the vertical axis 10 at the same speed V1, thereby realizing the output of low rotating speed V1.

[0023] The output principle of high rotating speed: when the motor 1 rotates at the speed V1, the rotating drum 3 directly connected with the motor 1, the side gear 7 directly connected with the rotating drum 3 rotates around the vertical axis 10 at the speed V1. At the same time, the side gear 7 and the lower gear 4 are in the formed bevel gear meshing transmission structure, the lower gear 4 is fixed, the side gear 7 rotates around the horizontal axis 9 at the speed V'. Thus, the side gear 7 rotates in two perpendicular directions: the rotating speed V1 around the vertical axis 10 and the rotating speed V' around the horizontal axis 9. At the same time, the side gear 7 and the upper gear 13 are in the bevel gear meshing transmission relationship, the rotation of the side gear 7 in two perpendicular directions is changed into the rotation of the upper gear 13 in one direction around the vertical axis 10 V2, V2 is consistent with the rotating direction of V1, V2 is greater than V1, and the ratio of V2 and V1 is fixed. Under the driving of the upper gear 13, the high-speed rotating disc 14 directly connected with the upper gear 13 also rotates around the vertical axis 10 at the speed V2, thus the output of high rotating speed V2 is realized.

[0024] Based on the above, the compact continuous separation centrifuge for realizing double-speed output under the premise of only one motor, through two pairs of bevel gear meshing transmission structures, simultaneously outputs the rotating centrifugal speed V1 through the pipeline support 16 and the protective cover 17, and outputs the rotating centrifugal speed V2 through the high-speed rotating disc 14, the two speeds V1 and V2 are in the same direction, different in size and fixed in proportion, the mixed liquid load 19 containing multiple component particles is placed on the high-speed rotating disc 14 and rotates at the high speed V2, the mixed liquid load connecting pipeline 20 is placed on the pipeline support 16 and rotates at the low speed V1, the high speed V2 and the low speed V1 keep a fixed proportion, which not only prevents the mixed liquid load connecting pipeline 20 from winding in rotation, but also realizes the continuous separation of the mixed liquid containing multiple component particles.

[0025] The above content is only for describing the technical idea of the utility model, and cannot limit the protection scope of the utility model, any modification made on the basis of the technical scheme according to the technical idea of the utility model falls within the protection scope of the utility model claim.

Claims

1. A compact continuous separation centrifuge implementing dual speed output, characterized by, Include: Motor, coupling, rotating drum, lower gear, base, lower bearing, side gear, side bearing, horizontal axis, vertical axis, side gear cover, upper bearing, upper gear, high-speed turntable, pipe clamp, pipe support, protective cover, counterweight; wherein: the motor output end is connected with the rotating drum through the coupling, used to drive the rotating drum synchronous rotation; the rotating drum is an asymmetric structure, its first side is fixed with the counterweight, its second side is provided with the side gear, the first side and the second side provided with the side gear are arranged opposite, the counterweight balances the deflection generated when the rotating drum rotates; the lower gear is a bevel gear, which has a number of teeth a, the lower gear is fixed on the base and is stationary, and is connected with the rotating drum through the lower bearing; the side gear is a bevel gear, which has a number of teeth b, the side gear is fixed on the rotating drum and is engaged with the lower gear and the upper gear respectively, and the number is one or more; the side gear is connected with the rotating drum through the side bearing, can rotate around the horizontal axis, and revolves around the vertical axis with the rotating drum and the motor; the side gear cover is installed on the side gear; the upper gear is a bevel gear, which has the same number of teeth a as the lower gear, the upper gear is connected with the rotating drum through the upper bearing, can rotate around the vertical axis, and the rotating direction is the same as the rotating drum; the high-speed turntable is fastened on the upper gear, used to clamp mixed liquid load and rotate synchronously with the upper gear; the pipe clamp is fixed on the high-speed turntable, used to clamp the connecting pipe interface of mixed liquid load; The pipe support and the protective cover are fixed on the rotating drum and rotate synchronously with the rotating drum; the pipe support is used to fix the connecting pipe of mixed liquid load; the lower gear and the side gear, the side gear and the upper gear respectively constitute a bevel gear meshing transmission structure, and the transmission ratio is a / b and b / a respectively.

Images