Enameled wire oiling device
By designing a digital display regulator and an oiling mechanism, the problem of uneven oiling was solved, enabling precise control of the oiling roller and uniform oiling, thus improving the winding efficiency of enameled wire.
Patent Information
- Application Number
- CN202423171773.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the existing technology, the oiling equipment for enameled wire cannot accurately control the oil roller speed and the amount of oil applied, resulting in uneven oiling and affecting the oiling quality of the enameled wire.
A digital display controller is used to control the rotation speed and amount of oil applied to the oiling roller. The oiling mechanism spreads the oiled enameled wire evenly to prevent oil dripping. The design includes an oiling mechanism, a lifting component, and an oil baffle to improve the oiling effect.
It achieves precise control of the oiling roller speed and oil application amount, ensuring uniform oil application, reducing oil waste, and improving the winding efficiency of enameled wire.
Smart Images

Figure CN223669537U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of enameled wire oiling device. BACKGROUND
[0002] Enameled wire refers to a layer of insulating paint on hard steel wire or soft copper wire, used to manufacture the coil wire of electric appliance such as motor, transformer, and can improve insulation performance.
[0003] In order to improve the enameled wire winding efficiency, manufacturers continuously improve the winding speed, need to reduce the friction coefficient of enameled wire, and then need to oil the finished enameled wire.
[0004] In the prior art, enameled wire is generally oiled by oiling equipment, but the oil rolling speed and oiling amount cannot be accurately controlled, which causes uneven oiling and affects the oiling quality of enameled wire. UTILITY MODEL CONTENTS
[0005] The utility model aims at the deficiencies of the prior art and provides a technical scheme of enameled wire oiling device, which can not only adjust the speed and oiling amount of oiling roller through digital display regulator, but also evenly wipe the enameled wire after oiling through oil wiping mechanism, prevent oil from dripping to the ground with the movement of enameled wire, and reduce oil waste.
[0006] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0007] An enameled wire oiling device comprises:
[0008] A box body, a partition plate is horizontally arranged in the box body, the partition plate divides the box body into an oil tank and an oil storage cavity, and the oil tank is located above the oil storage cavity;
[0009] An oiling roller, the oiling roller is rotatably connected in the oil tank, and the oiling roller is uniformly provided with oiling ports;
[0010] Characterized in that:
[0011] The box body is provided with a digital display regulator and an oil wiping mechanism, the digital display regulator is used to control the speed of the oiling roller, and the oil wiping mechanism is located on one side of the enameled wire output, used to evenly wipe the oil on the enameled wire after oiling.
[0012] Through the above structure, the speed and oiling amount of the oiling roller can be adjusted through the digital display regulator, and the enameled wire after oiling can be evenly wiped through the oil wiping mechanism, preventing oil from dripping to the ground with the movement of enameled wire and reducing oil waste.
[0013] Further, the oil wiping mechanism comprises a bottom plate, a top plate, felt and a pressing block, the bottom plate and the top plate are connected to the box through a lifting assembly, the top plate is above the bottom plate, the felt is evenly arranged on the bottom plate, the pressing block is evenly arranged on the top plate, and the pressing block corresponds to the felt; the height position of the bottom plate and the top plate can be adjusted through the lifting assembly, the oil wiping requirement of different models of enameled wire after oiling is met, and after the oil wiping is completed, the pressing block is driven downward by the top plate, the felt can be extruded by the pressing block, the oil on the felt is extruded out, and the oil wiping effect is improved.
[0014] Further, the lifting assembly comprises a first air cylinder and a second air cylinder, the first air cylinder and the second air cylinder are connected to the box through a fixing block, the first air cylinder is connected to the bottom plate, and the second air cylinder is connected to the top plate; the height position of the bottom plate and the top plate can be adjusted through the first air cylinder and the second air cylinder, and the oil wiping and oil discharging requirements are met.
[0015] Further, the bottom plate is evenly provided with a limiting groove, limiting grooves are symmetrically arranged on both sides of the limiting groove, the felt comprises a felt body and a clamping block, the clamping block is symmetrically arranged on both sides of the felt body, the felt body is matched with the limiting groove, the clamping block is matched with the clamping groove, the felt can be installed in the limiting groove, and the connection stability can be improved through the clamping groove and the clamping block, so that the installation and disassembly are facilitated.
[0016] Further, the oil wiping mechanism further comprises an oil baffle, the oil baffle is connected to the bottom plate through a hook, and the extruded oil can flow to the inside of the oil tank through the design of the oil baffle, so that the oil is prevented from splashing out of the box.
[0017] Further, the outside of the box is provided with a drive box, the drive box is provided with a driving mechanism, and the driving mechanism is used for driving the oiling roller to rotate, so that the enameled wire is oiled.
[0018] Further, the driving mechanism comprises a motor, a driving gear and a driven gear, the motor is connected to the box through a mounting plate, the output shaft of the motor is connected to the driving gear, the driven gear is connected to the oiling roller, the driving gear and the driven gear are meshed with each other, the motor is electrically connected with a digital display regulator, the working of the motor is controlled through the digital display regulator, the rotating speed of the driven gear can be controlled through the driving gear, the rotating speed of the oiling roller is controlled, and the control of the oiling amount is met.
[0019] Further, a horizontal plate is arranged on the box at the input side of the enameled wire, a guide wheel is arranged on the horizontal plate, and the guide wheel corresponds to the oiling port one by one.
[0020] Further, an oil pump is arranged in the oil storage cavity, the oil pump is connected with an oil conveying pipe, and the oil outlet of the oil conveying pipe protrudes from the top surface of the partition plate.
[0021] Further, the side surface of the box is provided with an oil inlet pipe and a power supply junction box, and the oil inlet pipe communicates with the oil storage cavity.
[0022] The utility model discloses have the following beneficial effect because of adopting above -mentioned technical scheme,
[0023] 1, the utility model discloses not only can adjust the rotational speed and oiling amount of oiling roller through digital display regulator, but also can even the oiling of the enameled wire through oiling mechanism after oiling, prevent the oil from dropping to the ground along with the movement of enameled wire, reduce the waste of oil.
[0024] 2, the height position of bottom plate and top plate can be adjusted through the lifting assembly, meet the oiling requirement of different models enameled wire, after oiling, through the top plate drive the pressure block downward, can make the pressure block extrude felt, and the oil on felt is extruded, improve the effect of oiling. BRIEF DESCRIPTION OF DRAWINGS
[0025] The utility model makes further explanation in combination with the drawings:
[0026] Figure 1 It is the structure schematic drawing of enameled wire oiling device of the utility model;
[0027] Figure 2 It is the internal structure schematic drawing of box of the utility model;
[0028] Figure 3 It is the structure schematic drawing of oiling mechanism in the utility model;
[0029] Figure 4 It is the structure schematic drawing of bottom plate in the utility model;
[0030] Figure 5 It is the structure schematic drawing of felt in the utility model;
[0031] Figure 6 It is the structure schematic drawing of drive mechanism in the utility model.
[0032] In the drawing: 1-box, 2-drive box, 3-oiling roller, 4-oiling port, 5-digital display regulator, 6-power supply junction box, 7-horizontal plate, 8-guide pulley, 9-oiling mechanism, 10-baffle, 11-oil groove, 12-oil storage cavity, 13-oil pump, 14-oil delivery pipe, 15-oil inlet pipe, 16-fixing block, 17-bottom plate, 18-first air cylinder, 19-felt, 20-oil baffle, 21-hanging hook, 22-top plate, 23-second air cylinder, 24-pressure block, 25-mounting plate, 26-limit slot, 27-clamping slot, 28-felt body, 29-clamping block, 30-motor, 31-driving gear, 32-driven gear. DETAILED DESCRIPTION
[0033] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other in the case of no conflict. The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings and in combination with the embodiments.
[0034] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings and in combination with the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
[0035] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion.
[0036] As shown in Figures 1 to 6 The present application is a kind of enameled wire oiling device, including box 1 and oiling roller 3, box 1 is horizontally provided with baffle 10, baffle 10 divides box 1 into oil groove 11 and oil storage cavity 12, oil groove 11 is located above oil storage cavity 12.
[0037] The outer side of box 1 is provided with drive box 2, and drive mechanism is arranged in drive box 2, which is used to drive the rotation of oiling roller 3, so as to realize the oiling of enameled wire.
[0038] The drive mechanism includes motor 30, driving gear 31 and driven gear 32, motor 30 is connected to the box 1 through mounting plate 25, the output shaft of motor 30 is connected with driving gear 31, driven gear 32 is connected to oiling roller 3, driving gear 31 and driven gear 32 are engaged with each other, motor 30 is electrically connected with digital display regulator 5, the rotation speed of driven gear 32 can be controlled through digital display regulator 5 to control the working of motor 30, and the rotation speed of oiling roller 3 can be controlled, so as to control the oiling amount.
[0039] The horizontal plate 7 is provided with guide wheel 8, and the guide wheel 8 corresponds to the oiling port 4 one by one.
[0040] The oil storage cavity 12 is provided with oil pump 13, and the oil pump 13 is connected with oil conveying pipe 14, and the oil outlet of oil conveying pipe 14 protrudes from the top surface of baffle 10.
[0041] The side of box 1 is provided with oil inlet pipe 15 and power supply junction box 6, and the oil inlet pipe 15 communicates with oil storage cavity 12.
[0042] The oiling roller 3 is rotatably connected in the oil groove 11, and the oiling roller 3 is uniformly provided with oiling ports 4, through which the oil in the oil groove 11 is applied to the enameled wire.
[0043] The box body 1 is provided with a digital regulator 5 and an oil wiping mechanism 9, the digital regulator 5 is used for controlling the rotating speed of the oiling roller 3, and the oil wiping mechanism 9 is located at one side of the enameled wire output, and is used for wiping the oil on the enameled wire after oiling.
[0044] The oil wiping mechanism 9 comprises a bottom plate 17, a top plate 22, a felt 19 and pressing blocks 24, the bottom plate 17 and the top plate 22 are connected to the box body 1 through a lifting assembly, the top plate 22 is located above the bottom plate 17, the felt 19 is uniformly arranged on the bottom plate 17, the pressing blocks 24 are uniformly arranged on the top plate 22, and the pressing blocks 24 correspond to the felt 19 one by one; the height positions of the bottom plate 17 and the top plate 22 can be adjusted through the lifting assembly, so as to meet the oil wiping requirements of enameled wires of different models after oiling, and after the oil wiping is completed, the pressing blocks 24 are driven downward by the top plate 22, so that the pressing blocks 24 can extrude the felt 19, the oil on the felt 19 is extruded out, and the oil wiping effect is improved.
[0045] The lifting assembly comprises first air cylinders 18 and second air cylinders 23, the first air cylinders 18 and the second air cylinders 23 are connected to the box body 1 through fixing blocks 16, the first air cylinders 18 are connected to the bottom plate 17, and the second air cylinders 23 are connected to the top plate 22, so that the height positions of the bottom plate 17 and the top plate 22 can be adjusted through the first air cylinders 18 and the second air cylinders 23, and the oil wiping and oil extruding requirements are met.
[0046] The bottom plate 17 is uniformly provided with limiting grooves 26, limiting grooves 26 are symmetrically provided on both sides of the limiting grooves 26, the felt 19 comprises a felt body 28 and clamping blocks 29, the clamping blocks 29 are symmetrically arranged on both sides of the felt body 28, the felt body 28 is matched with the limiting grooves 26, the clamping blocks 29 are matched with the clamping grooves 27, the felt 19 can be installed in the limiting grooves 26, and the connection stability can be improved through the clamping grooves 27 and the clamping blocks 29, so that the felt 19 is convenient to install and disassemble.
[0047] The oil wiping mechanism 9 further comprises an oil baffle 20, the oil baffle 20 is connected to the bottom plate 17 through a hook 21, and through the design of the oil baffle 20, the extruded oil can flow to the inside of the oil groove 11, and is prevented from splashing out of the box body 1.
[0048] Through the design of the above structure, not only the rotating speed and the oiling amount of the oiling roller 3 can be adjusted through the digital regulator 5, but also the enameled wire after oiling can be uniformly wiped through the oil wiping mechanism 9, the oil is prevented from dropping to the ground along with the movement of the enameled wire, and the waste of oil is reduced.
[0049] The utility model discloses in actual use, first select the oil product that needs, and through the oil inlet pipe 15 input oil storage cavity 12, start oil pump 13, the oil in oil storage cavity 12 is input oil groove 11 through oil pipe 14, start drive mechanism, through the oil outlet 4 of oiling cylinder 3 oil delivery comes up, and the enameled wire is moved horizontally and passes through the oil outlet 4 and realizes oiling, and after oiling, through the oiling mechanism 9, realizes the even oiling of enameled wire.
[0050] The above is only the specific embodiment of the utility model, but the technical features of the utility model are not limited to this. Any simple change, equivalent replacement or modification, etc. for realizing basically same technical effect based on the utility model are all covered in the protection scope of the utility model.
Claims
1. A varnished wire oiling device, comprising: a box, a partition plate horizontally arranged in the box, the partition plate divides the box into an oil tank and an oil storage cavity, the oil tank is above the oil storage cavity; and an oiling roller, the oiling roller is rotationally connected in the oil tank, the oiling roller is uniformly provided with oiling ports; characterized in that: the box is provided with a digital display regulator and an oil wiping mechanism, the digital display regulator is used to control the rotating speed of the oiling roller, the oil wiping mechanism is located on the side of the varnished wire output, and is used to uniformly wipe the oil on the varnished wire after oiling.
2. The enameled wire oiling device according to claim 1, characterized in that: the oil wiping mechanism comprises a bottom plate, a top plate, a felt and a pressing block, the bottom plate and the top plate are connected to the box through a lifting assembly, the top plate is above the bottom plate, the felt is uniformly arranged on the bottom plate, the pressing block is uniformly arranged on the top plate, and the pressing block corresponds to the felt one by one.
3. The enameled wire oiling device according to claim 2, characterized in that: the lifting assembly comprises a first air cylinder and a second air cylinder, the first air cylinder and the second air cylinder are connected to the box through a fixing block, the first air cylinder is connected to the bottom plate, and the second air cylinder is connected to the top plate.
4. The enameled wire oiling device according to claim 2, characterized in that: limiting grooves are uniformly arranged on the bottom plate, clamping grooves are symmetrically arranged on both sides of the limiting grooves, the felt comprises a felt body and a clamping block, the clamping block is symmetrically arranged on both sides of the felt body, the felt body is matched with the limiting grooves, and the clamping block is matched with the clamping grooves.
5. The enameled wire oiling device according to claim 2, characterized in that: the oil wiping mechanism further comprises an oil baffle, and the oil baffle is connected to the bottom plate through a hook.
6. The enameled wire oiling device according to claim 1, characterized in that: a drive box is arranged on the outside of the box, a drive mechanism is arranged in the drive box, the drive mechanism is used to drive the oiling roller to rotate, and the varnished wire is oiled.
7. The enameled wire oiling device according to claim 6, characterized in that: the drive mechanism comprises a motor, a driving gear and a driven gear, the motor is connected to the box through a mounting plate, an output shaft of the motor is connected to the driving gear, the driven gear is connected to the oiling roller, the driving gear and the driven gear are meshed with each other, and the motor is electrically connected with the digital display regulator.
8. The enameled wire oiling device according to claim 1, characterized in that: a horizontal plate is arranged on the side of the box where the varnished wire is input, a guide roller is arranged on the horizontal plate, and the guide roller corresponds to the oiling port one by one.
9. The enameled wire oiling device according to claim 1, characterized in that: an oil pump is arranged in the oil storage cavity, the oil pump is connected with an oil conveying pipe, and an oil outlet of the oil conveying pipe protrudes from the top surface of the partition plate.
10. The enameled wire oiling device according to claim 1, characterized in that: an oil inlet pipe and a power supply junction box are arranged on the side of the box, and the oil inlet pipe communicates with the oil storage cavity.